Eckold KRAFTFORMER KF 800, Operating Instructions Manual

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4 2021-09-21 | ECKOLD AG Kraftformer KF 800
1. General information
Chapter Designation Page
5 Construction and Operation .............................................................................................................. 25
5.1 General Description .................................................................................................................................... 25
5.2 Working method ......................................................................................................................................... 25
5.3 Application areas ......................................................................................................................................... 26
5.4 Tool Overview ............................................................................................................................................. 26
5.5 Control elements ......................................................................................................................................... 27
5.5.1 Lever for single- or continuous stroke ...................................................................................................... 27
5.5.2 Foot switch for single- or continuous stroke ............................................................................................ 28
5.5.3 Safety device "EMERGENCY STOP impact button" ............................................................................... 28
6 Connection / Installation ................................................................................................................... 29
6.1 Required personnel ..................................................................................................................................... 29
6.2 Pneumatic connection ................................................................................................................................ 29
6.3 Mounting / Dismantling of the forming tools ......................................................................................... 30
7 Operation ............................................................................................................................................ 31
7.1 Required Personnel ..................................................................................................................................... 31
7.2 Setting into operation ................................................................................................................................. 31
7.3 Standard operation ...................................................................................................................................... 32
7.4 Processing of components .......................................................................................................................... 33
7.4.1 Forming Procedure ..................................................................................................................................... 34
7.5 Adjustable ram position ............................................................................................................................. 35
7.6 Adjustment of ram ...................................................................................................................................... 35
7.7 Ram stroke adjustment ............................................................................................................................... 36
8 Maintenance ........................................................................................................................................ 37
8.1 Required personnel ..................................................................................................................................... 37
8.2 General maintenance .................................................................................................................................. 37
8.3 Inspection list .............................................................................................................................................. 38
8.3.1 Mechanical components ............................................................................................................................. 39
8.3.1.1 Dirt accumulation (visual check) .............................................................................................................. 39
8.3.1.2 Damage (visual check) ................................................................................................................................ 40
8.3.1.3 Observe excessively noises ......................................................................................................................... 40
8.3.1.4 Check the tools for damage ........................................................................................................................ 40
8.3.1.5 Check the tools for secure fi t ...................................................................................................................... 40
8.3.1.6 Type plate and information sign existant and legible .............................................................................. 41
8.3.2 Pneumatic components .............................................................................................................................. 43
8.3.2.1 Check pneumatic connectors and cables for visible damages ................................................................ 43
8.3.2.2 Check pneumatic switch- and control elements for visible damages .................................................... 43
8.4 Maintenance ................................................................................................................................................ 44
8.4.1 General information about maintenance ................................................................................................. 44
8.4.2 Maintenance list .......................................................................................................................................... 44
8.4.3 Mechanical components ............................................................................................................................. 45
8.4.3.1 Maintenance of standard forming tools ................................................................................................... 45
8.4.3.2 Air servicing unit ........................................................................................................................................ 46
8.4.3.3 Change of battery of the ram position display ........................................................................................ 47