Table of Contents
Table of Contents
Introduction
About This Publication ................................................ 1
Suggested Tools ......................................................... 2
Installation Requirements ........................................... 3
Installation Requirements ........................................... 5
Fuller UltraShift ASW FO-x406x-ASW ......................... 6
Flywheel/Drive Coupler ................................................ 8
Mounting to Engine ..................................................... 9
Dipstick and Tube Requirements .............................. 11
Cooler Requirements ................................................ 13
Lubrication Requirements ......................................... 17
Shift Console Space Requirements ........................... 20
Typical Dash Mount Configuration ............................ 21
Typical Tower Mount Configuration .......................... 22
Cable ......................................................................... 23
Wiring Diagram OEM Responsibility ......................... 26
Typical Dash Mounted System .................................. 27
Typical Tower System ............................................... 28
Power Harness .......................................................... 29
Transmission Interface .............................................. 31
Typical Dash Harness ................................................ 33
Gear Display Module ................................................. 35
Ignition Circuit Detail ................................................. 37
J-1587 Diagnostic Detail ........................................... 38
Dimmer Control Input Connection ............................ 40
Typical Start Enable Circuit ....................................... 41
J-1939 Data Link Detail ............................................. 43
Vehicle Harness Connector for all Caterpillar Adam III
Electronic Engines ............................................. 50
Body Builder Guide For Tapping into Electrical
Systems ............................................................. 53
Inside Cab Features ...................................................55
Outside Cab Features .................................................56
Auto Neutral Feature ..................................................57
Power Take-Off “Countershaft Driven” ......................58
Power Take-Off “Split shaft” ......................................59
Line Inspection ..........................................................60
Line Inspection, continued .........................................61
Dyno/Road Test .........................................................62
Line Inspection ..........................................................63
Line Inspection Form .................................................64
Troubleshooting ........................................................65
Typical System Overview (Tower Mounted) ..............66
Fuller UltraShift Lifting Eyes and Sensor Position
Fx-x406x-ASW ..................................................68
Vendor List ................................................................69
Quick Reference .........................................................70
Torque Specifications ................................................72
Fuller UltraShift ASW Wiring Diagram .......................73
Connector Pin Descriptions .......................................75
