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UPS SYSTEM INSTALLATION

Eaton

Power Xpert 9395P UPS (300 kVA, 300 kW) Installation and Operation Manual

S

P-164000563 Rev 1

www.eaton.com/powerquality

4-6

4.6

Installing UPS External and Battery Power Wiring

NOTE

The ISBM and UPM sections are shipped with debris shields covering the ventilation grills on top of

the sections (see Figure 4‐4). Do not remove the debris shields until installation is complete. However, remove
the shields before operating the UPS. Once the debris shields are removed, do not place objects on the
ventilation grills.

NOTE

Remove the ISBM section top or bottom conduit landing plate to drill or punch conduit holes (see

Figure 4‐5).

Use the procedures in the following paragraphs to connect the external and battery
power wiring.

4.6.1

2-Hole Barrel Lug Terminations for Bus Bar Installation

Paragraphs 4.6.2 and 4.6.3 require connecting input, output, and battery power wiring
using 2-hole barrel lugs. See Figure 4-15 for the hardware sequence when installing
the lugs to the bus bars. Tighten the nut to the torque value listed in Table 3-7.

NOTE

Conical washers are special purpose washers that look similar to flat washers, except for a slight

conical shape. When installing conical washers, the top of the dome should be next to the nut and the base of
the washer should be against a flat surface such as a bus bar, flat washer, or large terminal.

Hex Nut

Conical Washer

Lug
Bus Bar

Flat Washer

Bolt Head

Lug

Flat Washer

Hex Nut

Conical Washer

Lug
Bus Bar

Flat Washer

Bolt Head

Flat Washer

Single Lug Installation

Double Lug Installation

Figure 4‐3. Typical Bus Bar Barrel Lug Mounting

–

Hardware Assembly Sequence

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Summary of Contents for Power Xpert 9395P

Page 1: ...Eaton Power Xpert 9395 High Performance 9395P UPS 300 kVA 300 kW Installation and Operation Manual For use with Single UPM 200 300 kVA and Plus 1 200 300 kVA UPS Models ...

Page 2: ......

Page 3: ...Eaton Power Xpert 9395 High Performance 9395P UPS 300 kVA 300 kW Installation and Operation Manual For use with Single UPM 200 300 kVA and Plus 1 200 300 kVA UPS Models ...

Page 4: ...ictions or additional measures may be needed to prevent electromagnetic disturbances AVERTISSMENT Les ventes et la distribution de ce produit sont limitées aux partenaires avisés EN CEI 62040 2 Des restrictions en matière d installation ou des mesures supplémentaires sont parfois nécessaires pour éviter les perturbations électromagnétiques Eaton and Power Xpert are registered trademarks and Predic...

Page 5: ... Modes 1 5 1 4 10 Variable Module Management System and High Alert Modes 1 6 1 4 11 Monitoring and Communication 1 6 1 5 Battery System 1 7 1 6 Using This Manual 1 8 1 7 Conventions Used in This Manual 1 8 1 8 Symbols Controls and Indicators 1 9 1 9 For More Information 1 10 1 10 Getting Help 1 10 2 Safety Warnings 2 1 Section I Installation 3 UPS Installation Plan and Unpacking 3 1 3 1 Creating a...

Page 6: ...r Panel II 5 9 5 4 Installing an Optional Relay Interface Module II 5 11 5 5 Installing an Optional Supervisory Contact Module II 5 13 5 6 Accessory Mounting Dimensions 5 15 Section II Operation 6 Understanding UPS Operation 6 1 6 1 UPS System Overview 6 1 6 2 Single UPS 6 2 6 2 1 Modes 6 2 6 2 2 Online Mode 6 2 6 2 3 Energy Saver System ESS Mode 6 4 6 2 4 Variable Module Management System 6 4 6 2...

Page 7: ...4 1 Starting the UPS in Online Mode 7 25 7 4 2 Using the Remote Emergency Power off Switch 7 26 8 Communication 8 1 8 1 X Slot Cards 8 1 8 2 PredictPulse 8 2 8 2 1 PredictPulse Features 8 2 8 2 2 Installing PredictPulse 8 3 8 3 Power Management Software 8 3 8 4 Building Alarm Monitoring 8 4 8 5 General Purpose Relay Contact 8 4 8 6 Remote Monitor Panel II 8 5 8 7 Relay Interface Module II 8 7 8 8 ...

Page 8: ...EPO Switch Wiring 4 24 Figure 4 19 Normally Closed REPO Switch Wiring 4 25 Figure 4 20 Normally Closed and Normally Open REPO Switch Wiring 4 25 Figure 5 1 Hot Sync CAN Bridge Card 5 2 Figure 5 2 Hot Sync CAN Bridge Card Connections 5 3 Figure 5 3 Distributed Bypass System CAN and Pull Chain Simplified Interface Wiring 5 5 Figure 5 4 Distributed Bypass System UPS CAN Wiring without MOBs 5 5 Figure...

Page 9: ...ontrol Panel Typical 7 2 Figure 7 3 Parts of the Touch Screen 7 3 Figure 7 4 Sign In or Password Request Screen 7 4 Figure 7 5 Home Screen 7 5 Figure 7 6 Main Menu and Power Maps Screen Online Mode 7 6 Figure 7 7 Output kVA Screen from Home Screen 7 6 Figure 7 8 Average Efficiency Screen from Home Screen 7 7 Figure 7 9 Consumption Screen from Home Screen 7 7 Figure 7 10 Bypass Screen 7 8 Figure 7 ...

Page 10: ...e 7 39 System Overview Screen 7 24 Figure 7 40 REPO Operation 7 27 Figure 8 1 Optional X Slot Cards 8 1 Figure 8 2 Remote Monitor Panel II 8 5 Figure 8 3 Relay Interface Module II 8 7 Figure 8 4 Supervisory Contact Module II 8 8 Figure 9 1 ISBM and UPM Section Air Filter Locations Continuous Static Switch 9 4 Figure 9 2 FI UPM Air Filter Location 9 5 ...

Page 11: ... other power interruptions batteries provide emergency power to safeguard operation Power Xpert 9395P 300 kW kVA UPS systems are available in a Single UPM uninterruptible power module configuration and Plus 1 configurations see Figure 1 1 1 1 Single UPM Configuration The Single UPM Power Xpert 9395P UPS 300 kW kVA configuration contains two sections S an ISBM section configured either as an integr...

Page 12: ...UPS with 1 UPM 1 FI UPM ISBM UPM PLUS 1 FI UPM Figure 1 1 Single UPM and Plus 1 Configurations NOTE Startup and operational checks must be performed by an authorized Eaton Customer Service Engineer or the warranty terms specified on page W 1 become void This service is offered as part of the sales contract for the UPS system Contact an Eaton service representative in advance usually a two week not...

Page 13: ... the facility s alarm system contacts Some system configurations may limit the number of inputs available The UPS uses these inputs to monitor the building alarms in addition to the UPS status See Chapter 8 Communication for additional information S Alarm Contact One alarm contact is provided for connection to equipment at the facility such as a light an audible alarm or a computer terminal The eq...

Page 14: ...abinet usage with the PowerXpert 9395P 1 4 3 Sync Control An optional Eaton 9395P Sync Control maintains the critical load outputs of two separate single module Eaton 9395P UPS systems in synchronization This option facilitates the uninterrupted transfer of the load from one load bus to another by means of transfer switches The Sync Control is housed in a wall mounted panel that can be located bet...

Page 15: ...load from the inverter to the bypass source in the event the inverter become unavailable 1 4 8 Inherent Redundancy To deliver greater reliability the Eaton 9395P UPS can be configured by an authorized Eaton Customer Service Engineer for inherent redundancy When configured the UPS automatically becomes redundant if the load is at or below the capacity of the UPMs minus the capacity of one UPM Under...

Page 16: ...ly controlling the UPM s load level The efficiency rating for each UPM is highest when loads are greater than 50 of the system rating Therefore shifting the load to fewer UPMs can achieve higher efficiencies when the UPS load is lighter In VMMS mode the UPS is actively monitoring the critical bus and UPMs are available to assume load in less then 2 ms to respond to load changes The VMMS feature ha...

Page 17: ...list of all active alarms and asset management data such as battery date codes last and next scheduled service dates firmware versions The service notifies customers of critical alarms supports remote diagnostics and facilitates smart dispatch of technicians PredictPulse requires a Power Xpert Gateway UPS PXGX connectivity card in an X Slot communication bay and an Environmental Monitoring Probe E...

Page 18: ...rocedure before beginning the procedure Perform only those procedures that apply to the UPS system being installed or operated 1 7 Conventions Used in This Manual This manual uses these type conventions S Bold type highlights important concepts in discussions key terms in procedures and menu options or represents a command or option that you type or enter at a prompt S Italic type highlights notes...

Page 19: ...EFER TO OPERATOR S MANUAL Refer to your operator s manual for additional information such as important operating and maintenance instructions This symbol indicates that you should not discard the UPS or the UPS batteries in the trash This product contains sealed lead acid batteries and must be disposed of properly For more information contact your local recycling reuse or hazardous waste center Th...

Page 20: ...ons of the standard and optional features procedures for using with the UPS and information about maintenance Refer to the Eaton Power Xpert 9395P UPS Field Installed UPM Mechanical Installation Manual P 164000503 for the following additional information S Mechanical installation instructions including site preparation planning for mechanical installation and safety information S Detailed illustra...

Page 21: ...m is not intended for outdoor use S Ensure all power is disconnected before performing installation or service S Batteries can present a risk of electrical shock or burn from high short circuit current The following precautions should be observed 1 Remove watches rings or other metal objects 2 Use tools with insulated handles 3 Do not lay tools or metal parts on top of batteries 4 Wear rubber glov...

Page 22: ...es is required Refer to local codes for disposal requirements S Do not dispose of batteries in a fire Batteries may explode when exposed to flame S Keep the UPS door closed and front panels installed to ensure proper cooling airflow and to protect personnel from dangerous voltages inside the unit S Do not install or operate the UPS system close to gas or electric heat sources S The operating envir...

Page 23: ...t slots may be used for minor positioning if the forks are kept in a horizontal position with no upward angling If these instructions are not followed damage to the wiring channel and wiring will occur MISE EN GARDE Pour éviter d endommager le câblage et son canal à la base de l armoire de l onduleur lorsque l armoire est soulevée ou déplacée S Soulever ou déplacer l armoire en n utilisant que les...

Page 24: ...SAFETY WARNINGS Eaton Power Xpert 9395P UPS 300 kVA 300 kW Installation and Operation Manual S P 164000563 Rev 1 www eaton com powerquality 2 4 This page intentionally left blank ...

Page 25: ...Eaton Power Xpert 9395P UPS 300 kVA 300 kW Installation and Operation Manual S P 164000563 Rev 1 www eaton com powerquality 2 1 Section I Installation ...

Page 26: ...Eaton Power Xpert 9395P UPS 300 kVA 300 kW Installation and Operation Manual S P 164000563 Rev 1 www eaton com powerquality 2 2 ...

Page 27: ...e the procedures and illustrations in paragraph 3 2 and Chapter 4 to create a logical plan for installing the system 3 2 Preparing the Site For the UPS system to operate at peak efficiency the installation site should meet the environmental parameters outlined in this manual If the UPS is to be operated at an altitude higher than 1000m 3300 ft contact an Eaton service representative for important ...

Page 28: ...stem must be installed on a level floor suitable for computer or electronic equipment S The system must be installed in a temperature and humidity controlled indoor area free of conductive contaminants Failure to follow guidelines may void your warranty The UPS equipment operating environment must meet the maximum weight requirements shown in Table 3 1 and the size requirements shown in Figure 3 1...

Page 29: ...Replacement Coverage and the Battery Replacement Price Book for more information These documents can be found at www eaton com powerquality or contact an Eaton service representative for information on how to obtain copies The UPS ventilation requirements are shown in Table 3 3 Table 3 3 Air Conditioning or Ventilation Requirements During Full Load Operation Model Rating Input Output Voltage Heat ...

Page 30: ...PS 300 kVA 300 kW Installation and Operation Manual S P 164000563 Rev 1 www eaton com powerquality 3 4 Front View 1 x UPM 542 9 21 4 ISBM 795 31 3 1873 9 73 8 1880 74 0 Side View 871 5 34 3 1880 74 0 Figure 3 1 ISBM with 1 UPM Single UPM Configuration Dimensions ...

Page 31: ...nstallation and Operation Manual S P 164000563 Rev 1 www eaton com powerquality 3 5 Front View 1880 74 0 2 x UPMs 1078 9 42 5 ISBM 795 31 3 1873 9 73 8 Dimensions are in millimeters inches Side View 871 5 34 3 1880 74 0 Figure 3 2 ISBM with Two UPMs Two UPM Configuration Dimensions ...

Page 32: ...300 kW Installation and Operation Manual S P 164000563 Rev 1 www eaton com powerquality 3 6 Front View ISBM 795 31 3 1 x UPM 542 9 21 4 FI UPM 735 9 29 0 1880 74 0 2073 8 81 6 Side View 871 5 34 3 1880 74 0 Figure 3 3 ISBM with 1 UPM 1 FI UPM Plus 1 Configuration Dimensions ...

Page 33: ...ingle feed to the maintenance bypass is acceptable for supplying both the UPS and the bypass S The bypass and rectifier feeds into this equipment use three wires The phases must be symmetrical about ground from a Wye source for proper equipment operation S The Eaton 9395P 480V unit is designed for operation on a grounded wye source of supply There is no additional connection point for a neutral co...

Page 34: ... 3 2 0 3 2 0 3 AC Input to UPS Bypass Full Load Current 3 Phases 1 Ground B Amps 241 271 301 331 361 Minimum Conductor Size Number per Phase AWG or kcmil each 2 0 2 2 0 2 2 0 3 2 0 3 2 0 3 DC Input from Battery Disconnect to Each UPS UPM 1 Positive 1 Negative C Total Amps 439 493 548 603 658 Minimum Conductor Size Number per Pole AWG or kcmil each 500 3 500 3 500 3 500 3 500 3 AC Output to Critica...

Page 35: ... Each UPS UPM 1 Positive 1 Negative Minimum Conductor Size Number per Pole 1 Positive 1 Negative C Amps per UPM 603 603 603 603 603 AWG or kcmil each 500 3 500 3 500 3 500 3 500 3 AC Output to Critical Load Full Load Current 3 Phases 1 Ground D Amps 241 271 301 331 361 Minimum Conductor Size Number per Phase AWG or kcmil each 2 0 2 2 0 2 2 0 3 2 0 3 2 0 3 NOTE Callout letters A B C and D map to co...

Page 36: ... mounting 76 56 M12 E10 Phase B 4 2 bolt mounting 76 56 M12 E11 Phase C 4 2 bolt mounting 76 56 M12 DC Input from Battery or Battery Disconnect to UPS Common Battery E4 Battery 8 2 bolt mounting 76 56 M12 E5 Battery 8 2 bolt mounting 76 56 M12 DC Input from Battery or Battery Disconnect to UPS Separate Battery UPM 1 E4 Battery 4 2 bolt mounting 76 56 M12 E5 Battery 4 2 bolt mounting 76 56 M12 DC I...

Page 37: ...er M12 26 Rectifier Input Bypass Input Battery Input and Output 180500037 120 Nut M12 26 Rectifier Input Bypass Input Battery Input and Output 180200001 07 NOTE Bypass terminations are not applicable to IOM configurations Table 3 9 Recommended Installation Parts and Tools Not Supplied by Eaton Part Size Quantity Manufacturer Part Number Notes Long Barrel 2 Hole Lug 2 0 AWG As required Thomas Betts...

Page 38: ...er A B C Ground 4 2 2 AC Input to Bypass and Output A B C Ground 4 2 2 DC Common Battery Battery Positive Negative Ground 7 4 1 All models DC Separate Battery per UPM Battery Positive Negative Ground 7 4 1 NOTE 1 Bypass conduit data is not applicable to IOM configurations Battery Cable Routing Refer to the notes at the bottom of Table 3 4 Input Output Ratings and External Wiring Requirements Exter...

Page 39: ...ot applicable for IOM configurations Table 3 12 Recommended Bypass Output and MOB Circuit Breaker Ratings UPS Model Bypass Output and MOB Rating Load Rating 480V Eaton 9395P 300 300 Eaton 9395P 300 275 100 Rated 400A Eaton 9395P 300 250 100 Rated 350A Eaton 9395P 300 225 Eaton 9395P 300 200 100 Rated 300A NOTE 1 Bypass breakers are not required for IOM configurations There is no manual DC disconne...

Page 40: ... for features and options should be connected at the customer interface terminal blocks located inside the UPS WARNING Do not directly connect relay contacts to the mains related circuits Reinforced insulation to the mains is required AVERTISSEMENT Ne pas directement brancher les contacts de relais aux circuits du réseau Une isolation renforcée des réseaux est nécessaire Read and understand the fo...

Page 41: ...our critical load Local electrical codes may also require tripping upstream protective devices to the UPS S The REPO switch must be a latching type switch not tied to any other circuits S A jumper wire must be connected between pins 1 and 2 on TB1 if the normally closed REPO contact is not used S REPO wiring should be a minimum of 22 AWG and a maximum of 14 AWG S The REPO switch wiring must be in ...

Page 42: ...ical load protection With dual auxiliary MOBs one UPM can be bypassed while the remaining UPMs support the load as long as the remaining UPMs have the capacity to do so 3 3 Inspecting and Unpacking the UPS Cabinets The UPS cabinet is palletted separately for shipping The cabinet is shipped bolted to a wooden pallet and protected with outer protective packaging material WARNING The UPS sections are...

Page 43: ...lage et à son canal surviendront 1 Carefully inspect the outer packaging for evidence of damage during transit CAUTION Do not install a damaged cabinet Report any damage to the carrier and contact an Eaton service representative immediately MISE EN GARDE Ne pas installer une armoire endommagée Signaler les dommages au transporteur et communiquer avec un représentant du service Eaton immédiatement ...

Page 44: ...s for any evidence of physical damage and compare each item with the Bill of Lading If damage has occurred or shortages are evident contact an Eaton service representative immediately to determine the extent of the damage and its impact on further installation NOTE While waiting for installation protect the unpacked cabinets from moisture dust and other harmful contaminants Failure to store and pr...

Page 45: ...e material is 16 gauge steel 1 5 mm 0 06 thick S If perforated floor tiles are required for ventilation place them in front of the UPS 4 2 Unloading the ISBM with UPM Section from the Pallet The ISBM cabinets with a UPM or UPMs are joined and bolted to a wooden pallet supported by wood skids They are referred to as the UPS WARNING The ISBM with UPM or UPMs section is heavy see Table 3 1 If unpacki...

Page 46: ... les insérer dans les passages de fourche NE PAS orienter les pointes de fourche vers le haut S Insérer complètement les fourches dans les passages de fourche de la base NE PAS insérer partiellement les fourches dans les passages pour déplacer l armoire S Il est possible d insérer partiellement les fourches dans les passages avant et arrière pour les petits déplacements et ce si les fourches sont ...

Page 47: ...ity 4 3 2 Remove the three bolts securing the left side shipping bracket to the cabinet and three bolts securing the bracket to the pallet see Figure 4 1 Remove the left side shipping bracket Shipping Bracket Bolts Shipping Bracket Bolts Pallet Left Side Shipping Bracket Front Door Figure 4 1 Removing the ISBM Section Left Side Shipping Bracket ...

Page 48: ...ping Bracket Front Door Figure 4 2 Removing the ISBM Section Right Side Shipping Bracket 4 Using a forklift see the caution statement at the beginning of this procedure raise the cabinet until the cabinet bottom clears the pallet by approximately 3 mm 1 8 5 Pull the pallet from under the cabinet Discard or recycle the pallet and shipping brackets in a responsible manner 6 Carefully lower the cabin...

Page 49: ...e battery system is installed proceed to paragraph 4 5 if installing a distributed bypass tie cabinet otherwise proceed to paragraph 4 6 to complete the wiring of the UPS 4 5 Distributed Bypass Tie Cabinet Installation NOTE The tie cabinet must contain Module Output Breakers MOBs with dual auxiliary contacts for control of the system Without dual auxiliary MOBs UPMs are not allowed to go to bypass...

Page 50: ... external and battery power wiring 4 6 1 2 Hole Barrel Lug Terminations for Bus Bar Installation Paragraphs 4 6 2 and 4 6 3 require connecting input output and battery power wiring using 2 hole barrel lugs See Figure 4 15 for the hardware sequence when installing the lugs to the bus bars Tighten the nut to the torque value listed in Table 3 7 NOTE Conical washers are special purpose washers that l...

Page 51: ...ure 4 8 for wiring access information and terminal locations Top Access Wiring Remove the top conduit plate from the top of the ISBM section Identify all conduit requirements and mark their location Drill and punch all conduit holes in the top conduit plate prior to mounting on the ISBM section Install the conduit plate and install all conduit runs into the plate Pull wiring through conduit into t...

Page 52: ...t Remove panel to drill or punch conduit holes TOP VIEW Interface Entry Conduit Landings for TB1 through TB3 Wiring and X Slot Connections Remove panels to drill or punch conduit holes Bottom Entry Conduit Landing for AC Input and Output and DC Input Remove panel to drill or punch conduit holes BOTTOM VIEW Front ISBM Front UPM Front ISBM Front UPM Figure 4 5 ISBM and UPM Section Conduit and Wire E...

Page 53: ...wiring terminal hardware kit see Table 3 8 connect phase A B and C bypass input power wiring from the utility source to the bypass input terminals in the ISBM section See paragraph 3 2 3 for wiring and termination requirements 8 If wiring a distributed bypass system proceed to Step 9 otherwise proceed to Step 11 9 Using hardware from the external wiring terminal hardware kit see Table 3 8 connect ...

Page 54: ...aton Power Xpert 9395P UPS 300 kVA 300 kW Installation and Operation Manual S P 164000563 Rev 1 www eaton com powerquality 4 10 UPS Input UPS Output Battery Battery Bypass Input Figure 4 6 ISBM Section Power Terminal Locations ...

Page 55: ...n Manual S P 164000563 Rev 1 www eaton com powerquality 4 11 AC Input to UPS Rectifier Phase A E1 Phase C E3 Phase B E2 AC Input to UPS Bypass Phase A E6 Phase C E8 Phase B E7 AC Output to Critical Load Phase A E9 Phase C E11 Phase B E10 Figure 4 7 ISBM Section Power Terminal Detail Section AA ...

Page 56: ...tery disconnect See Figure 4 5 through Figure 4 8 for wiring access information and terminal locations 2 If wiring the UPS for a common battery proceed to Step 3 if wiring for a separate battery proceed to Step 5 3 Using hardware from the external wiring terminal hardware kit see Table 3 8 connect the positive negative and ground DC power wiring from the battery system or disconnect to the ISBM se...

Page 57: ...from Battery E5 Figure 4 8 ISBM Section Power Terminal Detail BB Common Battery 4 7 Installing Interface Connections WARNING Hazardous voltages are present near the user interface terminal area if the UPS is not totally disconnected AVERTISSEMENT Des tensions dangereuses sont présentes près de l enceinte du terminal de l interface utilisateur si l onduleur n est pas totalement débranché ...

Page 58: ...t side of the X Slot communication bay To gain access to terminal block TB1 TB2 and the left interface entry conduit landing plates remove the screws securing the top internal safety shield panel and remove the panel Retain the hardware for later use see Figure 4 9 5 Remove the interface entry conduit landing plates to drill or punch holes see Figure 4 5 6 Reinstall the interface entry plates and ...

Page 59: ...S 300 kVA 300 kW Installation and Operation Manual S P 164000563 Rev 1 www eaton com powerquality 4 15 X Slot Communication Bays TB1 TB2 and TB3 See Figure 4 10 for detail See Figure 4 15 for detail Figure 4 9 ISBM Section Interface Terminal Locations ...

Page 60: ...t General purpose normally closed NC relay contact 4 Alarm Relay Common 5 Alarm Relay NO Output General purpose normally open NO relay contact 6 Alarm Relay Common 7 Not Used 8 Not Used 9 Not Used 10 Not Used Terminal TB3 Name Description 1 Building Alarm 1 Input Programmable UPS alarm activated by a remote dry contact closure 2 Building Alarm 1 Return 3 Building Alarm 2 Input Programmable UPS ala...

Page 61: ...current rating of 5A and a switched voltage rating of 30 Vac and 28 Vdc NOTE Alarm relay normally open and normally closed return terminals are separated on the terminal board but are electrically in common NOTE Do not directly connect relay contacts to the mains related circuits Reinforced insulation to the mains is required NOTE Alarm relay wiring should be a minimum of 22 AWG Alarm Relay 3 4 5 ...

Page 62: ...y open or normally closed contacts All control wiring and relay and switch contacts are customer supplied NOTE The building alarms can be programmed to display the alarm functional name NOTE A jumper wire must be connected between pins 1 and 2 on TB1 if the normally closed REPO contact is not used 1 10 1 10 TB1 TB2 Alarm Relay NC Alarm Relay Common Alarm Relay NO REPO NO REPO NC REPO Return Batter...

Page 63: ...Figure 4 14 NOTE When installing shunt trip and battery aux interface wiring to the UPS interface terminals conduit must be installed between the UPS and battery system 6 Remove the left interface entry conduit landing plate to drill or punch holes see Figure 4 5 7 Reinstall the interface entry plate and install the conduit NOTE The 9395P system can trip a maximum of six battery cabinets total Thi...

Page 64: ... 5 6 7 8 NOTE Battery aux and DC shunt trip wiring should be a minimum of 18 AWG 48 Vdc Figure 4 13 Typical Battery Interface Connection Common Battery System TB1 UPS UPM 1 Battery Disconnect ST FI UPM Battery Disconnect ST 48 Vdc Battery Aux Battery Aux Return 48 Vdc Battery Shunt Trip 48 Vdc Battery Shunt Trip 5 6 7 8 NOTE Battery aux and DC shunt trip wiring should be a minimum of 18 AWG Figure...

Page 65: ... service representative see page 1 10 To install wiring to connections 1 If not already installed install the LAN drops 2 Unfasten the front door latch and swing the door open see Figure 4 1 3 Remove the right interface entry conduit landing plate to drill or punch holes see Figure 4 5 4 Reinstall the interface entry plate and install the conduit 5 Route and install the LAN and other cables to the...

Page 66: ...t tied into any other circuits NOTE This procedure is intended to be used for the installation of the Eaton supplied REPO switch If installing another manufacturer s switch use this procedure only as a guide NOTE The REPO switch wiring must be in accordance with NEC Article 725 Class 2 requirements To Install a REPO switch 1 Verify the UPS system is turned off and all power sources are removed See...

Page 67: ...e Figure 4 5 7 Reinstall the interface entry plate and install conduit 8 To locate the appropriate terminals and review the wiring and termination requirements see paragraph 3 2 3 Table 4 1 and Figure 4 12 9 Route and connect the wiring as shown in Table 4 2 and Figure 4 18 10 If the normally closed REPO TB1 connection in the UPS is not used connect a jumper wire between pins 1 and 2 on TB1 11 If ...

Page 68: ...EPO Switch Wiring 12 If required install wiring from the REPO switch to the trip circuitry of the upstream protective devices A second contact block is provided on the REPO switch for this function see Figure 4 17 The REPO switch wiring must be in accordance with NEC Article 725 Class 2 requirements 13 Reinstall the top internal safety shield panel and secure with the retained hardware 14 Reinstal...

Page 69: ...ly open and normally closed return terminals are separated on the terminal board but are electrically in common 1 2 Figure 4 19 Normally Closed REPO Switch Wiring 3 NO UPS TB1 REPO Switch NO Twisted Wires 1 NC 2 Return 4 Return REPO Switch NC NOTE REPO switch rating is 24 Vdc 1A minimum NOTE The REPO switch must be a latching type switch not tied to any other circuits NOTE REPO normally open and n...

Page 70: ...ting the Installation Checklist The final step in installing the UPS system is completing the following Installation Checklist This checklist ensures that you have completely installed all hardware cables and other equipment Complete all items listed on the checklist to ensure a smooth installation Make a copy of the Installation Checklist before filling it out and retain the original After the in...

Page 71: ...g equipment is installed and operating correctly The area around the installed UPS system is clean and dust free It is recommended that the UPS be installed on a level floor suitable for computer or electronic equipment Adequate workspace exists around the UPS and other cabinets Adequate lighting is provided around all UPS equipment A 120 Vac service outlet is located within 7 5 meters 25 feet of ...

Page 72: ...are properly routed to the UPS cabinets and to the tie cabinet or distribution panel All power cables are properly sized and terminated A ground conductor is properly installed Controller Area Network CAN wiring between the UPS cabinets is properly installed Pull chain wiring between the UPS cabinets is properly installed Adequate workspace exists around the UPS cabinets the tie cabinet and other ...

Page 73: ...et S Use Class 1 wiring methods as defined by the NEC for interface and power wiring from 30 to 600V S Use Class 2 wiring methods as defined by the NEC for interface and power wiring up to 30V The wire should be rated at 24V 1A minimum S Signal wiring should be a minimum of 22 AWG and a maximum of 14 AWG The wire should be twisted pair rated for 5A maximum Power wiring should be a minimum of 22 AW...

Page 74: ... Supervisory Contact Module II to the UPS Plug in Terminal Block J3 Figure 5 1 Hot Sync CAN Bridge Card NOTE Only one Hot Sync CAN Bridge Card can be installed in the UPS Multiple CAN cards are not supported and will cause system conflicts To install the card 1 Verify the UPS system is turned off and all power sources are removed See Chapter 7 UPS Operating Instructions for shutdown instructions 2...

Page 75: ... Hot Sync CAN Bridge Card Connections Table 5 1 Hot Sync CAN Bridge Card Interface Connections J3 Terminal Name Description 1 Alarm Programmable UPS alarm Activated by a remote dry contact closure 2 Alarm Return 3 Alarm Relay NC Normally closed contact opens when UPS is on bypass 4 Alarm Relay Com Bypass contact return 5 Alarm Relay NO Normally open contact closes when UPS is on bypass 6 TX RMP II...

Page 76: ...are for later use 4 Remove the interface entry conduit landing plates to drill or punch holes see Figure 4 5 5 Reinstall the interface entry plates and install the conduit 6 To locate the appropriate terminals and review the wiring and termination requirements see paragraph 3 2 4 Table 4 1 and Figure 4 9 through Figure 4 12 7 Route and install CAN wiring between the UPS cabinets See Figure 5 2 and...

Page 77: ...terface Wiring Shielded Twisted Pair Shielded Twisted Pair Shielded Twisted Pair UPS 1 CAN Bridge Card J3 UPS 2 CAN Bridge Card J3 UPS 3 CAN Bridge Card J3 If Installed UPS 4 CAN Bridge Card J3 If Installed NOTE External CAN connections between UPSs require shielded twisted pair wire Figure 5 4 Distributed Bypass System UPS CAN Wiring without MOBs Table 5 2 CAN Bridge Card Wiring Terminations From...

Page 78: ...8 6 9 10 UPS 3 If Installed 1 2 3 4 5 7 8 6 9 10 1 2 3 4 5 7 8 6 9 10 1 2 3 4 5 7 8 6 9 10 Twisted Pair UPS 4 If Installed TB1 TB1 TB1 TB1 TB2 TB2 TB2 TB2 NOTE Use twisted pair wiring between the UPS and MOB AUX contacts Figure 5 5 Distributed Bypass Pull Chain Wiring without MOBs Table 5 3 Pull Chain Wiring Terminations From UPS 1 To UPS 2 To UPS 3 If Installed To UPS 4 If Installed TB2 1 Pull Ch...

Page 79: ...acts NOTE Always confirm contact operation prior to wiring 1 2 3 4 5 6 7 8 9 10 UPS 1 UPS 2 TB2 TB2 TB2 TB2 TB1 TB1 TB1 UPS 3 If Installed UPS 4 If Installed 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 7 8 9 10 7 8 9 10 7 8 9 10 7 8 9 10 7 8 9 10 TB1 AUX 1 AUX 2 Customer Supplied Tie Cabinet MOB 1 MOB 2 MOB 3 MOB 4 COM COM COM COM COM COM COM COM Twisted Pair Twisted Pair Twisted Pair Tw...

Page 80: ...OB Open Alarm UPS 2 CAN Bridge Card J3 2 Alarm Return MOB 2 Aux 1 Com UPS 2 TB2 1 Pull Chain MOB 2 Aux 2 NO Pull Chain UPS 2 TB2 2 Pull Chain Common UPS 3 TB2 2 Pull Chain Common Pull Chain Common UPS 3 CAN Bridge Card J3 1 Alarm MOB 3 Aux 1 NC MOB Open Alarm UPS 3 CAN Bridge Card J3 2 Alarm Return MOB 3 Aux 1 Com UPS 3 TB2 1 Pull Chain MOB 3 Aux 2 NO Pull Chain UPS 3 TB2 2 Pull Chain Common UPS 4...

Page 81: ...stalled between the device and the UPS cabinet 4 Remove the ISBM cabinet top right interface conduit landing plate to drill or punch conduit holes see Figure 4 5 5 Reinstall the conduit landing plate 6 Install conduit between the UPS and RMP II See Figure 5 12 for RMP II knockout hole location 7 Install wiring between the UPS and RMP II See Figure 5 2 and Table 5 1 for the Hot Sync CAN Bridge Card...

Page 82: ...erminal Locations UPS Can Card J3 120 Vac from Critical Bus Customer Supplied Line Neutral Twisted Pair Ground Terminal RMP II RIM II or SCM II Figure 5 8 Remote Monitor Panel II Relay Interface Module II or Supervisory Contact Module II Wiring Table 5 5 RMP II RIM II or SCM II Wiring Terminations From UPS CAN Card To RMP II RIM II or SCM II Tightening Torque Nm lb in Remarks J3 6 TX TB1 5 RDX 0 9...

Page 83: ...e the pushbutton 5 4 Installing an Optional Relay Interface Module II To install RIM II wiring 1 Verify the UPS system is turned off and all power sources are removed See Chapter 7 UPS Operating Instructions for shutdown instructions 2 Perform the procedure listed in paragraph 5 1 NOTE If mounting to a hollow wall secure the enclosure to a wood or metal stud within the wall Do not use hollow wall ...

Page 84: ... with J1 through J4 see Table 5 6 and Figure 5 9 You can order interface cables separately for connecting to the 15 Pin D Sub Connectors Table 5 6 J1 through J4 Interface Connectors Status J1 through J4 Description UPS AVAILABLE Pins 1 and 12 Contacts are closed when the UPS is operating in Normal mode or ready to supply the load UPS OFFLINE Pins 3 and 13 Contacts are open when the UPS is offline ...

Page 85: ...e UPS cabinet 4 Remove the ISBM cabinet top right interface conduit landing plate to drill or punch conduit holes see Figure 4 5 5 Reinstall the conduit landing plate 6 Install conduit between the UPS and SCM II See Figure 5 14 for SCM II knockout hole location 7 Install wiring between the UPS and SCM II See Figure 5 2 and Table 5 1 for the Hot Sync CAN Bridge Card terminal location and wiring inf...

Page 86: ...monitoring equipment See Figure 5 10 for terminal block location and Figure 5 11 for terminal assignments 10 Close the front door and secure the latch 11 Restart the UPS See Chapter 7 UPS Operating Instructions for startup instructions System Normal No Redundancy On Generator Bypass Not Available On Battery UPS Alarm On Bypass Shutdown Imminent Figure 5 11 Supervisory Contact Module II TB2 NOTE Su...

Page 87: ...unting Dimensions Figure 5 12 through Figure 5 14 show the dimensions of the RMP II the RIM II and the SCM II Flush Mount using 10 Pan Head Screws Mount with vent holes facing up Surface Mount using 10 Pan Head Screws for Hanging Mount with vent holes facing up Knockouts Provided on Five Surfaces Dimensions are in millimeters inches Figure 5 12 Remote Monitor Panel II Dimensions ...

Page 88: ...4000563 Rev 1 www eaton com powerquality 5 16 Knockouts Provided on Five Surfaces Surface Mount using 10 Pan Head Screws for Hanging Mount with vent holes facing up Flush Mount using 10 Pan Head Screws Mount with vent holes facing up Dimensions are in millimeters inches Figure 5 13 Relay Interface Module II Dimensions ...

Page 89: ...00563 Rev 1 www eaton com powerquality 5 17 Knockouts Provided on Five Surfaces Surface Mount using 10 Pan Head Screws for Hanging Mount with vent holes facing up Flush Mount using 10 Pan Head Screws Mount with vent holes facing up Dimensions are in millimeters inches Figure 5 14 Supervisory Contact Module II Dimensions ...

Page 90: ...INSTALLING OPTIONS AND ACCESSORIES Eaton Power Xpert 9395P UPS 300 kVA 300 kW Installation and Operation Manual S P 164000563 Rev 1 www eaton com powerquality 5 18 This page intentionally left blank ...

Page 91: ...Eaton Power Xpert 9395P UPS 300 kVA 300 kW Installation and Operation Manual S P 164000563 Rev 1 www eaton com powerquality 5 19 Section II Operation ...

Page 92: ...Eaton Power Xpert 9395P UPS 300 kVA 300 kW Installation and Operation Manual S P 164000563 Rev 1 www eaton com powerquality 5 20 ...

Page 93: ...e or until the utility power returns For extended power outages the UPS system allows you to either transfer to an alternative power system such as a generator or shut down your critical load in an orderly manner Output Contactor K3 Battery Battery Breaker Battery Converter Input Contactor K1 AC Input to Rectifier Charger AC Input to Bypass Backfeed Protection Contactor K5 Power Module Inverter Re...

Page 94: ...tly to the critical load through the continuous static switch and transfers automatically to Online mode if an abnormal condition is detected The Energy Saver mode requires a UPS with a continuous static switch S In Variable Module Management System mode the UPS operates as a traditional double conversion UPS but selectively shifts the load to fewer UPMs to increase the efficiency of the UPS S In ...

Page 95: ...tactors K2 Bypass Input Rectifier Input Output Input Breaker CB1 NOTE On a UPS configured as an IOM the bypass input static switch bypass breaker CB4 and K5 are not present NOTE On a UPS configured with a Continuous Static Switch CSS bypass breaker CB4 is not present Figure 6 2 Path of Current Through the UPS in Online Mode If the utility AC power is interrupted or is out of specification the UPS ...

Page 96: ...ode If the High Alert command is received during the time period the timer will be restarted ESS mode is a normal operating mode and not an alarm condition While the UPS is in this mode the Online light on the front display will illuminate 6 2 4 Variable Module Management System NOTE VMMS and ESS modes are mutually exclusive If VMMS mode is enabled ESS mode is disabled In VMMS mode the UPS operate...

Page 97: ...ical power through the UPS system when operating in Bypass mode In Bypass mode the output of the system is provided with three phase AC power directly from the system input While in this mode the output of the system is not protected from voltage or frequency fluctuations or power outages from the source Some power line filtering and spike protection is provided to the load but no active power con...

Page 98: ...ks the critical load to the bypass source and requires operator intervention to transfer 6 2 6 Battery Mode The UPS automatically transfers to Battery mode if a utility power outage occurs or if the utility power does not conform to specified parameters In Battery mode the battery provides emergency DC power that the inverter converts to AC power Figure 6 4 shows the path of electrical power throu...

Page 99: ...rs to bypass instead of shutting down If at any time during the battery discharge the input power becomes available again contactors K1 and K5 close and the rectifier begins to supply DC current to the converter and inverter At this point the unit returns to Normal mode Depending on the total load and the duration of the battery discharge battery current limit alarms may be seen for a short time d...

Page 100: ... Eaton 9395P 300 300 Eaton 9395P 300 275 Eaton 9395P 300 250 Eaton 9395P 300 225 Eaton 9395P 300 200 480 480 Single Reverse Transfer UPS Two UPM Common Rectifier Feed Common Battery Dual Feed Configuration Continuous Static Switch Figure 6 9 on page 6 14 Eaton 9395P 300 300 Eaton 9395P 300 275 Eaton 9395P 300 250 Eaton 9395P 300 225 Eaton 9395P 300 200 480 480 Single Reverse Transfer UPS Two UPM C...

Page 101: ...g Figure 6 14 on page 6 19 Eaton 9395P 300 300 Eaton 9395P 300 275 Eaton 9395P 300 250 Eaton 9395P 300 225 Eaton 9395P 300 200 480 480 Single Reverse Transfer UPS Two UPM Common Rectifier Feed Separate Battery IOM Configuration Figure 6 15 on page 6 20 Eaton 9395P 300 300 Eaton 9395P 300 275 Eaton 9395P 300 250 Eaton 9395P 300 225 Eaton 9395P 300 200 480 480 Simplified Dual Feed UPS with Maintenan...

Page 102: ...S Rectifier 3 Wire A B C Rotation AC Input to Bypass 3 Wire A B C Rotation Interface Board Battery Aux Remote EPO Building Alarms Alarm Relays Fuse Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 1 Battery Breaker BATTERY SYSTEM E4 E5 Not supplied with the UPS Single Feed Kit Not supplied with the UPS A B C D NOTE Callout let...

Page 103: ... 3 Wire A B C Rotation AC Input to Bypass 3 Wire A B C Rotation Interface Board Battery Aux Remote EPO Building Alarms Alarm Relays Fuse Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 1 Battery Breaker E4 E5 Not supplied with the UPS Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Con...

Page 104: ...g Alarms Alarm Relays Fuse Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse Battery Breaker BATTERY CABINET or BATTERY STRING E4 E5 Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 1 Battery Breaker BATTERY CABINET or BATTERY STRING E4 E5 Not supplied with the...

Page 105: ... Rotation Interface Board Battery Aux Remote EPO Building Alarms Alarm Relays Fuse Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 1 Battery Breaker BATTERY SYSTEM E4 E5 Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 2 Not supplied with the UPS A B C D ...

Page 106: ...actor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 2 Battery Breaker E4 E5 B C D C BATTERY SYSTEM Not supplied with the UPS BATTERY SYSTEM Not supplied with the UPS X Slot Interface 48V Battery Shunt Trip Interface Board Battery Aux Remote EPO Building Alarms Alarm Relays NOTE Callout letters A B C and D map to Table 3 5 on page 3 9 Input Breaker CB1 optional E1 E2 ...

Page 107: ...and D map to Table 3 4 on page 3 8 UPS CABINET AC Output to Critical Load E9 E10 E11 AC Input to UPS Rectifier 3 Wire A B C Rotation Interface Board Battery Aux Remote EPO Building Alarms Alarm Relays Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 1 Battery Breaker BATTERY SYSTEM E4 E5 Not supplied with the UPS A C D Figure ...

Page 108: ... E9 E10 E11 AC Input to UPS Rectifier 3 Wire A B C Rotation Interface Board Battery Aux Remote EPO Building Alarms Alarm Relays Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 1 Battery Breaker E4 E5 Not supplied with the UPS Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2...

Page 109: ... EPO Building Alarms Alarm Relays Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 1 E4 E5 Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse FI UPM CABINET A C D Battery Breaker Battery Breaker BATTERY SYSTEM Not supplied with the UPS BATTERY SYSTEM Not supplie...

Page 110: ...cal Load E9 E10 E11 AC Input to UPS Rectifier 3 Wire A B C Rotation Interface Board Battery Aux Remote EPO Building Alarms Alarm Relays Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 1 Battery Breaker BATTERY SYSTEM E4 E5 Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fu...

Page 111: ...S Rectifier 3 Wire A B C Rotation Interface Board Battery Aux Remote EPO Building Alarms Alarm Relays Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 1 Battery Breaker E4 E5 Battery Converter Inverter Output Contactor K3 Fuse Rectifier Input Contactor K1 Battery Contactor K2 Fuse Fuse Fuse UPM 2 Battery Breaker E4 E5 A C D C ...

Page 112: ...imum of two separate feeds with upstream feeder breakers or a single feed with two upstream feeder breakers must be provided one for the UPS or rectifier input breaker RIB if installed and one for the maintenance bypass input DO NOT use a single feed or a single feeder breaker to supply both the UPS or RIB and the maintenance bypass If a bypass input breaker BIB is installed in the maintenance byp...

Page 113: ...m in each UPS connected to the other UPSs in parallel and tied to the bypass contactor auxiliary contacts in each UPS are used for a secondary communication path This arrangement ensures bypass control even if the CAN bus is lost The system is paralleled for redundancy 1 1 in a system where two UPMs are paralleled together and the load is less than the supporting capability of one of the UPMs The ...

Page 114: ...es not require any further action S A notice is a minor system event that may or may not require attention S An alarm is a system event that requires immediate intervention The following paragraphs describe the differences in the parallel system operating modes using block diagrams to show the power flow during each mode of operation 6 4 2 Online Mode Distributed Bypass In Online mode utility AC p...

Page 115: ...in the Bypass mode of operation The distributed bypass system automatically switches to Bypass mode if it detects a UPS system overload or load fault If one UPS becomes unavailable the distributed bypass system dynamically updates the redundancy calculation to determine if the remaining UPSs can support the load If the load can be supported the system does not switch to bypass Figure 6 17 shows th...

Page 116: ...ibuted bypass system automatically attempts to return to Normal mode up to three times within a 10 minute period After three transfer attempts or an overload the system locks the critical load to the bypass source and requires operator intervention to transfer Bypass mode is a normal operating mode not an alarm condition However if the distributed bypass system is unable to return to Normal mode f...

Page 117: ...his operating mode until the input power to the rectifier is again within the specified voltage or frequency acceptance windows If the input power fails to return or is not within the acceptance windows required for normal operation the battery continues discharging until a DC voltage level is reached where the inverter output can no longer support the shared loads When this event occurs each UPS ...

Page 118: ...em oneline drawings in this section show the simplified internal structure of the UPS battery supply and basic maintenance bypass in a multiple UPS configuration These onelines do not show each UPM in the UPSs but represent each UPS in the distributed bypass system The internal structure of each UPS is shown in Figure 6 5 Oneline Drawing UPS Model Voltage System Type Input Output Figure 6 19 on pa...

Page 119: ...r Battery Converter Inverter K3 Fuse Rectifier K1 K2 Fuse Fuse Fuse E6 E7 E8 K5 Static Switch Fuse E1 E2 E3 CB1 optional UPS 2 A B E4 E5 BATTERY SYSTEM Not supplied with the UPS C E9 E10 E11 D NOTE This oneline does not show each UPM in the UPSs but represents each UPS in the distributed bypass system The internal structure of each UPS is shown in Figure 6 5 A AC Input to UPS Rectifier B AC Input ...

Page 120: ...1 E2 E3 CB1 optional UPS 2 A B E4 E5 BATTERY SYSTEM Not supplied with the UPS C E9 E10 E11 D Battery Breaker Battery Converter Inverter K3 Fuse Rectifier K1 K2 Fuse Fuse Fuse E6 E7 E8 K5 Static Switch Fuse E1 E2 E3 CB1 optional UPS 3 A B E4 E5 BATTERY SYSTEM Not supplied with the UPS C E9 E10 E11 D NOTE This oneline does not show each UPM in the UPSs but represents each UPS in the distributed bypa...

Page 121: ...Breaker Battery Converter Inverter K3 Fuse Rectifier K1 K2 Fuse Fuse Fuse E6 E7 E8 K5 Static Switch Fuse E1 E2 E3 CB1 optional UPS 3 A B E4 E5 BATTERY SYSTEM Not supplied with the UPS C E9 E10 E11 D Battery Breaker Battery Converter Inverter K3 Fuse Rectifier K1 K2 Fuse Fuse Fuse E6 E7 E8 K5 Static Switch Fuse E1 E2 E3 CB1 optional UPS 4 A B E4 E5 BATTERY SYSTEM Not supplied with the UPS C E9 E10 ...

Page 122: ...UNDERSTANDING UPS OPERATION Eaton Power Xpert 9395P UPS 300 kVA 300 kW Installation and Operation Manual S P 164000563 Rev 1 www eaton com powerquality 6 30 This page intentionally left blank ...

Page 123: ...ate any of the controls NOTE The UPS displays two minutes of battery runtime at the initial startup After a 24 hour charging period the UPS automatically runs a battery test and the correct battery runtime displays 7 1 UPS Controls and Indicators The controls and indicators identified and described in this section are used to control and monitor UPS operation Figure 7 1 Identifies the touchscreen ...

Page 124: ... Using the Color Touchscreen Control Panel The following sections describe the UPS control panel and how to monitor and control UPS operation 1 2 Symbols enlarged to show detail Figure 7 2 UPS Color Touchscreen Control Panel Typical The color touchscreen control panel consists of S A color liquid crystal touch screen display 1 S A horizontal row of LED indicators 2 Before system power up the panel...

Page 125: ... bypass source The Online indicator is not illuminated when the system is in Bypass mode Red Lit Steady The UPS has an active alarm and requires immediate attention The screen shows the highest priority active alarms All alarms are accompanied by an audible horn To silence the horn press any control panel pushbutton once The Alarm indicator may be illuminated along with other indicators Lit Flashi...

Page 126: ...hile scrolling when the system needs attention Some notices and alarms may be accompanied by an audible horn To silence the horn touch anywhere on the control panel once For more information about alarms and notices see paragraph 7 3 12 B The information area contains data about UPS status and operations C After touching the padlock in the upper right corner the numerical keypad appears to allow e...

Page 127: ...l load CONTROLS Allows access to various system performance control screens POWER MAPS Allows operator to observe system power flow LOGS Allows access to system information logs STATISTICS Allows access to see system specific operation values SETTINGS Allows access to various screen controlled variables for system operation Level 0 1 and 2 are for user operator Level 3 is used only by service pers...

Page 128: ...he Main Menu and Power Maps screen The Power Maps screen displays immediately after entering the access code The Power Maps screen shows a real time graphical representation of the operating status Figure 7 7 Figure 7 8 Figure 7 9 Figure 7 6 Main Menu and Power Maps Screen Online Mode Touching the LOAD kVA button displays the Output kVA screen shown in Figure 7 7 Figure 7 7 Output kVA Screen from ...

Page 129: ...000563 Rev 1 www eaton com powerquality 7 7 Touching the AVERAGE EFFICIENCY button displays the system efficiency screen shown in Figure 7 8 Figure 7 8 Average Efficiency Screen from Home Screen Touching the CONSUMPTION button displays the screen shown in Figure 7 9 Figure 7 9 Consumption Screen from Home Screen ...

Page 130: ...ypass screen shows a real time graphical representation of the operating status Touching any of the buttons on the right side of the screen takes the user directly to that information screen Figure 7 7 Figure 7 8 Figure 7 9 Figure 7 10 Bypass Screen 7 3 6 Command Confirmation Pop Up Figure 7 11 is an example of a command request confirmation pop up screen This type of pop up allows the user to con...

Page 131: ...nd overall System status The three left items in the OVERVIEW section of the screen are not active buttons but are status detail panels They show individual conditions of the UPS at that time The two items at the far right of the OVERVIEW section are active buttons They can be selected to show a profile of efficiency or consumption over various time periods of 24 hours 7 days 30 days or 1 year Thi...

Page 132: ...n com powerquality 7 10 7 3 8 Input Meters Screen Figure 7 13 shows the Input Meters screen This screen displays the individual phase and total power values of the system Figure 7 13 Input Meters Screen The Bypass Meters Screen shown in Figure 7 14 displays values pertaining to the Bypass conditions Figure 7 14 Bypass Meters Screen ...

Page 133: ...pert 9395P UPS 300 kVA 300 kW Installation and Operation Manual S P 164000563 Rev 1 www eaton com powerquality 7 11 The Output Meters Screen shown in Figure 7 15 displays values pertaining to the system output Figure 7 15 Output Meters Screen ...

Page 134: ...the Input Meters detail screen This screen displays the individual values of the system in additional detail The Bypass Output and Battery meters screens display similar values relevant to their monitoring of the system Figure 7 16 Input Meters Detail Screen The Select Source screen shown in Figure 7 17 allows the operator to choose the individual source for system readings Figure 7 17 Select Sour...

Page 135: ...tallation and Operation Manual S P 164000563 Rev 1 www eaton com powerquality 7 13 7 3 10 Battery Meters Screens Figure 7 18 shows the Battery Meters basic screen Figure 7 19 shows the Battery Log access screen Figure 7 18 Battery Meters Screen Figure 7 19 Battery Log Screen ...

Page 136: ...VA 300 kW Installation and Operation Manual S P 164000563 Rev 1 www eaton com powerquality 7 14 Figure 7 20 shows the Battery Log Detail screen Figure 7 21 shows the Battery Log Summary screen Figure 7 20 Battery Log Detail Figure 7 21 Battery Log Summary Screen ...

Page 137: ... or commands S System Event Horns The system event horn beeps to alert an operator that an event needing attention is taking place The horn cycles at a half second rate S System Event Indicators The status indicators on the UPS control panel work with the event horn to let the operator know when the UPS is operating in any mode other than normal Only the ON indicator is visible during normal UPS s...

Page 138: ...er up to the number shown to the right of the box Each window shows five events The operator can also use the UP DOWN arrows above and below the blue field 2 showing the number of events in the log See Figure 7 23 1 2 Figure 7 23 User Log Screen Selecting an event opens the Event Detail screen shown in Figure 7 24 This screen details the specifics of the event for the user to see Figure 7 24 User ...

Page 139: ...r to bypass UPM start up and shutdown and LOAD OFF commands are controlled through this screen In addition the screen displays the current status of the UPS indicates whether the UPS is in Maintenance Bypass or Bypass and displays the state of the UPM Figure 7 25 shows the System Status screen Figure 7 25 System Status Screen Figure 7 26 shows the Module Controls screen This screen allows control ...

Page 140: ... modules shown on the previous screen Figure 7 26 the user can observe full details of an individual module It also allows the user to move through various modules and modes while within this screen Figure 7 27 Module Control Detail Screen The Metering Method screen allows the operator to select line to line or line to neutral monitoring values See Figure 7 28 or Figure 7 29 Figure 7 28 Online Mod...

Page 141: ...pass Figure 7 29 Bypass Mode Metering Method Option Screen 7 3 14 Settings Screen The screen shown in Figure 7 30 gives the operator access to basic system information such as serial number installed firmware version etc Touching the CLEAN SCREEN button disables the screen for 30 seconds to allow the user to safely clean the screen without affecting operation Figure 7 30 Settings Screen ...

Page 142: ... to affect changes to various system values Figure 7 31 Configuration Options Screen 7 3 16 Energy Advantage Architecture EAA Screen This screen shown in Figure 7 32 allows the operator to activate the various energy saving and power efficiency modes of the system The various Energy Advantage Architecture operations are described in the UPS Installation and Operation manual for your system Figure ...

Page 143: ...00563 Rev 1 www eaton com powerquality 7 21 Figure 7 33 Disable ESS Screen This screen shown in Figure 7 33 asks the operator to verify disabling the ESS mode running at that time Figure 7 34 High Alert Timer Screen This screen shown in Figure 7 34 asks the operator if they want to start the High Alert mode timer ...

Page 144: ...nual S P 164000563 Rev 1 www eaton com powerquality 7 22 7 3 17 Statistics Basic Screen The screen shown in Figure 7 35 allows the operator to query the system for various operational statistics such as shown in Figure 7 36 Figure 7 35 Statistics Basic Screen Figure 7 36 Statistics Data Detail Screen ...

Page 145: ... eaton com powerquality 7 23 7 3 18 ESS Comparison Screen The screen shown Figure 7 37 allows the operator to visually obtain EAA mode efficiency values Figure 7 37 ESS Comparison Screen 7 3 19 UPS Module Map Screen The screen shown Figure 7 38 allows the operator to control the individual UPMs Figure 7 38 UPS Module Map Screen ...

Page 146: ...95P UPS 300 kVA 300 kW Installation and Operation Manual S P 164000563 Rev 1 www eaton com powerquality 7 24 7 3 20 System Overview Screen The screen shown Figure 7 39 displays values for all UPS and UPM parameters Figure 7 39 System Overview Screen ...

Page 147: ...with system 2 If the UPS contains input breaker CB1 verify that input breaker CB1 is open 3 Close the UPS input feeder circuit breaker 4 Close the UPS Bypass input feeder circuit breaker 5 If the UPS contains input breaker CB1 close input breaker CB1 6 Close the door and secure the latch 7 Observe the UPS control panel display becoming active indicating logic power 8 Press the LOCK icon on the mai...

Page 148: ...information follow the on screen prompts to get to the proper screen The operator cannot inadvertently cause a system dump or disconnect unless they override a warning pop up Value or information screens DO NOT affect system operation 7 4 2 Using the Remote Emergency Power off Switch A UPS emergency power off is initiated by the REPO pushbutton switch In an emergency you can use this switch to con...

Page 149: ...o restart the system after the REPO until the cause of the shutdown has been identified and cleared MISE EN GARDE Ne pas tenter de redémarrer le système après le déclenchement du circuit d arrêt d urgence à distance avant d avoir déterminé la raison du déclenchement 2 To deactivate the REPO switch in preparation for restarting the UPS insert the supplied key and rotate clockwise until the red push...

Page 150: ...UPS OPERATING INSTRUCTIONS Eaton Power Xpert 9395P UPS 300 kVA 300 kW Installation and Operation Manual S P 164000563 Rev 1 www eaton com powerquality 7 28 This page intentionally left blank ...

Page 151: ...rovides direct integration of UPS information meters and status to a Building Management System BMS using the Modbus RTU protocol S Relay Interface Card AS 400 has isolated dry contact Form C relay outputs for UPS status Utility failure Low battery UPS alarm OK or On bypass when interfacing with IBM AS 400 computers other relay connected computers and industrial applications S Industrial Relay Car...

Page 152: ...or potential failures Anomalies are escalated to a Software and Monitoring analyst or Technical Support specialist Critical events are remotely diagnosed to expedite repairs including smart dispatch of field technicians with probable cause and likely parts avoiding return visits due to lack of required parts Through this service the CRC can take pre emptive corrective action to ensure the highest ...

Page 153: ... PXGX connectivity card gathers information directly from the UPS and any external sensors that are attached and transmits that data every 15 minutes or 96 times per day enabling real time monitoring and advanced virtual preventive maintenance 8 3 Power Management Software Eaton s software solutions based on Web 2 0 technology include two applications Eaton LanSafe Power Management Software for UP...

Page 154: ...pose Relay Contact One general purpose relay contact is provided as a standard feature on the UPS The alarm contact is located inside the UPS on the customer interface terminal board You can use a normally closed or normally open contact If the state of the contact changes from the state you specify as normal a signal is issued You can connect this contact to equipment at your facility such as a l...

Page 155: ...As an option an RMP II can be installed to monitor the operation of the UPS system from virtually any location within the facility up to 150m 500 ft from the UPS The RMP II contains backlit status indicators and a local horn The RMP II can be flush mounted or surface mounted on a desktop or secured to a wall Figure 8 2 shows an RMP II Figure 8 2 Remote Monitor Panel II ...

Page 156: ... power ON BYPASS The bypass source is supplying the critical load Usually this means that the UPS is not energized The load is not protected in Bypass mode and a horn sounds after 30 seconds UPS ALARM The UPS system is issuing an alarm Conditions that affect the current UPS mode are indicated by the indicators and horn on the UPS ON BATTERY The UPS battery backup is supplying the critical load The...

Page 157: ... four 15 pin connectors labeled J1 through J4 Figure 8 3 Relay Interface Module II The RIM II can provide the status and alarm signals shown in Table 8 2 Table 8 2 Customer Interface Connectors Status J1 through J4 Description UPS AVAILABLE Pins 1 and 12 Contacts are closed when the UPS is operating in Online mode or ready to supply the load UPS OFFLINE Pins 3 and 13 Contacts are open when the UPS...

Page 158: ... II can be flush mounted or surface mounted on a desktop or secured to a wall Figure 8 4 shows the SCM II Figure 8 4 Supervisory Contact Module II The SCM II provides signals for the indications shown in Table 8 3 Table 8 3 SCM II Status Indicators and Connections Indication TB2 Connections SYSTEM NORMAL TB2 1 through TB2 3 NO REDUNDANCY TB2 4 through TB2 6 ON GENERATOR TB2 7 through TB2 9 BYPASS ...

Page 159: ...the electrical state of any cabinet in the UPS system AVERTISSEMENT S L installation et l entretien ne doivent être effectués que par du personnel qualifié S PRÉSENCE DE TENSIONS MORTELLES Ne pas faire fonctionner cette unité lorsque les portes de l armoire sont ouvertes ou si les panneaux de protection ne sont pas en place Ne jamais faire de suppositions au sujet de l état électrique des armoires...

Page 160: ...openings on top of the UPM section are not blocked 3 Ensure the operating environment is within the parameters specified in paragraph 3 2 2 and Chapter 10 Product Specifications 4 Ensure the UPS is in Normal mode Normal status indicator is illuminated If an alarm lamp is illuminated or the Normal status indicator is not illuminated contact an Eaton service representative 9 2 2 MONTHLY Maintenance ...

Page 161: ...ift the panel straight up to remove it from the panel hanger bracket at the top of the cabinet c If the UPS is a continuous static switch configuration unfasten the front door latch and swing the door open d Pull the foam filters over the screw heads on the cabinet mounted studs and remove the filters from the cabinet e Push the washed or new foam filters over the screw heads on the cabinet mounte...

Page 162: ...move the filter a Remove one top screw and two bottom screws securing the FI UPM front panel refer to the Eaton Power Xpert 9395P UPS Field Installed UPM Mechanical Installation Manual P 164000503 Lift the panel straight up to remove it from the panel hanger bracket at the top of the cabinet b Pull the foam filter over the screw heads on the cabinet mounted studs and remove the filter from the cab...

Page 163: ...overheating Particular attention should be given to bolted connections Maintenance procedures should specify that the bolted connections be retorqued to values listed in this manual 9 2 4 ANNUAL Maintenance Annual preventive maintenance should be performed only by authorized service personnel familiar with maintenance and servicing of the UPS system Contact an Eaton service representative for more...

Page 164: ...e brulure ou d incendie Suivre les précautions qui s imposent S Pour le remplacement utiliser le même nombre et modéle des batteries S L élimination des batteries est règlementée Consulter les codes locaux à cet effet CAUTION Do not discard the UPS or the UPS batteries in the trash This product contains sealed lead acid batteries and must be disposed of properly For more information contact your l...

Page 165: ...n com powerquality 9 7 9 5 Maintenance Training A basic training course available from Eaton gives you a competent working knowledge of the UPS system operation and teaches you how to perform first level corrective maintenance For more information about training and other services contact the Eaton Help Desk see page 1 10 ...

Page 166: ...UPS MAINTENANCE Eaton Power Xpert 9395P UPS 300 kVA 300 kW Installation and Operation Manual S P 164000563 Rev 1 www eaton com powerquality 9 8 This page intentionally left blank ...

Page 167: ... kW 50 60 Hz Eaton 9395P 300 225 one or two UPM 225 kVA 225 kW 50 60 Hz Eaton 9395P 300 200 one or two UPM 200 kVA 200 kW 50 60 Hz 10 2 Specifications The following sections detail the input output environmental and battery specifications for the UPS 10 2 1 UPS Input Operating Input Voltage 480 Vac Operating Input Frequency Range 50 60 Hz Operating Input Current See Table 3 4 or Table 3 5 Reduced ...

Page 168: ... 0 7 pF Lagging Overload Capability kW 110 for 10 minutes 125 for 120 seconds 150 for 15 seconds NOTE The 125 and 150 overloads are based on the non derated hardware capability of the UPS 10 2 3 UPS Environmental Operating Temperature All ratings except 300 kW 0 to 40 C 32 to 104 F at elevation up to 1000m without derating For 300kW 0 to 35 C at elevation up to 1000m without derating The recommend...

Page 169: ...duct is moved to a new location by someone other than an authorized Eaton Customer Service Engineer in USA or Agent outside of USA or c if the Product s serial numbers have been removed or are illegible Any Warranted Items repaired or replaced pursuant to this Warranty will be warranted for the remaining portion of the original Warranty subject to all the terms thereof Labor warranty is not provid...

Page 170: ...WARRANTY Eaton Power Xpert 9395P UPS 300 kVA 300 kW Installation and Operation Manual S P 164000563 Rev 1 www eaton com powerquality AF 2 This page intentionally left blank ...

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