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Installation Guide

GREEN MOTION FLEET & BUILDING

   www.eaton.com

Installation

Important safety instructions

 DANGER

FAILURE TO FOLLOW THESE INSTRUCTIONS COULD RESULT IN 

DEATH, PERSONAL INJURY, OR PROPERTY DAMAGE. CIRCUIT 

BREAKERS MUST BE INSTALLED AND SERVICED BY A QUALIFIED 

ELECTRICIAN. REMOVE ALL POWER SOURCES TO THE PANEL 

BEFORE STARTING INSTALLATION OR MAINTENANCE. 

 WARNING

THIS EQUIPMENT SHOULD BE INSTALLED, ADJUSTED, AND 

SERVICED BY QUALIFIED ELECTRICAL PERSONNEL FAMILIAR 

WITH THE CONSTRUCTION AND OPERATION OF THIS TYPE OF 

EQUIPMENT AND THE HAZARDS INVOLVED. FAILURE TO OBSERVE 

THIS PRECAUTION COULD RESULT IN DEATH OR SEVERE INJURY.  

 

READ THIS MANUAL THOROUGHLY AND MAKE SURE YOU 

UNDERSTAND THE PROCEDURES BEFORE YOU ATTEMPT TO 

OPERATE THIS EQUIPMENT. THE PURPOSE OF THIS MANUAL IS 

TO PROVIDE YOU WITH INFORMATION NECESSARY TO SAFELY 

OPERATE, MAINTAIN, AND TROUBLESHOOT THIS EQUIPMENT. 

KEEP THIS MANUAL FOR FUTURE REFERENCE. 

 

DO NOT USE THIS PRODUCT IF THE EV CONNECTOR CORD IS 

FRAYED, HAS DAMAGED INSULATION, OR HAS ANY OTHER 

INDICATION OF DAMAGE. 

 

DO NOT USE THIS PRODUCT IF THE EV SMART BREAKER CHARGER, 

THE EV CONNECTOR, OR THE LOADCENTER IS BROKEN, CRACKED, 

OPEN, OR SHOWS ANY OTHER INDICATION OF DAMAGE. 

 

INTENDED FOR USE WITH PLUG-IN ELECTRIC VEHICLES ONLY. 

PREMISE VENTILATION NOT REQUIRED. 

 

THIS DEVICE SHOULD BE SUPERVISED WHEN USED AROUND 

CHILDREN.

 WARNING

TURN OFF OR DISCONNECT THE POWER SUPPLYING THIS 

EQUIPMENT BEFORE BEGINNING WORK. THIS MAY REQUIRE THAT 

YOU CONTACT YOUR ELECTRIC UTILITY TO DISCONNECT POWER TO 

AN EXISTING LOADCENTER. THE LINE SIDE OF THE MAIN BREAKER 

IS ENERGIZED UNLESS POWER IS DISCONNECTED UPSTREAM. 

EATON WILL NOT ASSUME RESPONSIBILITY FOR PROPERTY 

DAMAGE OR PERSONAL INJURY RESULTING FROM MISUSE OF THE 

INFORMATION IN THIS PUBLICATION.

NOTICE

INSTALL EQUIPMENT IN CONFORMANCE WITH CODES.

Grounding instructions

 WARNING

IMPROPER CONNECTION OF THE EQUIPMENT-GROUNDING 

CONDUCTOR IS ABLE TO RESULT IN A RISK OF ELECTRIC SHOCK. 

CHECK WITH A QUALIFIED ELECTRICIAN OR SERVICEMAN IF YOU 

ARE IN DOUBT AS TO WHETHER THE PRODUCT IS PROPERLY 

GROUNDED.

For a permanently connected product 

This product must be connected to a grounded, metal, 

permanent wiring system, or an equipment-grounding 

conductor must be run with the circuit conductors and 

connected to the equipment grounding terminal or lead  

on the product .

This product must be installed in accordance with the 

National Electrical Code

®

 (NEC

®

) and any applicable local 

codes . Before installing equipment, check with your local 

electrical inspector for requirements and information . If 

you have questions or need assistance, contact a qualified 

electrical contractor . 

SAVE THESE  INSTRUCTIONS

 .

Summary of Contents for Green Motion Fleet

Page 1: ...Installation guide Green Motion Fleet Green Motion Building Green Motion chargers...

Page 2: ...ALLATION Safety information 3 General reference 4 A Preparing the EV charger s 5 B Mount an EV charger to a wall 6 C Mount an EV charger to a pedestal 9 D Mount a second EV charger to a pedestal 15 FC...

Page 3: ...Green Motion chargers AC Level 2 deliver fast and cost effective charging for passenger vehicles and medium duty trucks used for last mile delivery Combining breakout capabilities for metering control...

Page 4: ...ehicle connected EVSE ready Long Blue Short Blue No Blink Blue Long Red Vehicle charging state EVSE not ready 1 Charging Fault 2 No Blink Green Medium Blue Vehicle connected Idle Ready READY CHARGE FA...

Page 5: ...G IN ELECTRIC VEHICLES ONLY PREMISE VENTILATION NOT REQUIRED THIS DEVICE SHOULD BE SUPERVISED WHEN USED AROUND CHILDREN WARNING TURN OFF OR DISCONNECT THE POWER SUPPLYING THIS EQUIPMENT BEFORE BEGINNI...

Page 6: ...and not more than 4 ft 1 2 m above the floor level for indoor loca tions and 24 inches 600 mm above the grade level for outdoor locations WARNING Risk of Explosion This equipment has arcing or sparkin...

Page 7: ...ar of the charger and then remove the front cover 2 Unscrew the two bolts 1 on the side of the adapter plate and remove the plate 2 Set the bolts aside for now If a SIM card is not needed then skip th...

Page 8: ...Section C Reference 1 Adapter plate 2 M6 screws x4 3 Anchor x4 Reference 1 EV charger 2 Adapter plate 3 Bolts x2 B Mount an EV charger to a wall Use the adapter plate 1 as a template mark the hole pat...

Page 9: ...to the junction box and connect inside the junction box Suggest using the Polaris lugs provided in the kit for wiring inside the junction box Secure the cover of the junction box 4 STEP B 5 1 4 3 2 F...

Page 10: ...tor assembly 2 STEP B 7 Reference 1 1 2 trade size conduit 2 Connector assembly 3 Ethernet port 4 EV charger Optional Assemble the custom Ethernet adapter connector 1 the 1 2 o ring 2 and the 1 2 NPT...

Page 11: ...ments Reconnect power to the upstream circuit by switching circuit breaker to the ON position Energize the loadcenter or the panelboard The EV charger electronics should power immediately and the LCD...

Page 12: ...e with the EV pedestal With that hardware install the premium cord holster 3 onto the pedestal using 1 4 20 hex head bolts washers and serrated flange nuts 4 Install the adapter plate 5 onto the front...

Page 13: ...embly 4 onto the lineside conductors 5 and up into the EV charger 6 where it press fits Feed the lineside conductors 1 through the opening in the pedestal and through the 1 conduit locknut 2 Insert th...

Page 14: ...e conduit 5 into the assembly 6 STEP C 8 Reference 1 Ethernet cable 2 1 2 plastic nut 3 Small opening in EV pedestal 4 1 2 NPT 90 degree adapter 5 10 5 conduit 6 Connector assembly 7 Ethernet port Opt...

Page 15: ...ired lengths and connect them with their respective power cables using two Polaris lugs 1 Install a ring terminal on the EV charger ground conductor and connect it to the pedestal ground stud 1 Secure...

Page 16: ...stal then skip to Section D Reconnect power to the upstream circuit by switching circuit breaker to the ON position Energize the loadcenter or the panelboard The EV charger electronics should power im...

Page 17: ...to the pedestal 2 using the ten speed screws 3 Install the last bolt washer and nut 4 to the plate assembly Repeat Steps C 3 through C 11 to mount the second EV charger STEP D 1 STEP D 2 Reference 1 B...

Page 18: ...le access panel 3 1 4 20 hex head bolts 1 4 washers 1 4 20 locknuts 4 Mid panel assembly 5 Lower access panel 6 EV pedestal 7 10 speed screws STEP D 4 STEP D 5 Reconnect power to the upstream circuit...

Page 19: ...ourself If the unit requires servicing please contact Eaton customer service The installation maintenance and servicing of your EV charger must only be performed by qualified personnel in accordance w...

Page 20: ...material for three 3 year from the date of original purchase In the event any Product fails to comply with the foregoing warranty Seller will at its option either a repair or replace the defective Pro...

Page 21: ...he EV charger will timeout and authentication failed messgae is displayed Contact a certified electrician to make sure the RFID module is not disconnected from the main EV charger electronics Why is t...

Page 22: ...trademark All trademarks are property of their respective owners Eaton 1000 Eaton Boulevard Cleveland OH 44122 United States Eaton com 2022 Eaton All Rights Reserved Printed in USA Publication No IL1...

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