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DOCUMENT 1218

REV. B

Instruction Manual

AGS-LED

312 LED Series

300mm and 400mm

1

8

General Information

8.1

General Description

Crouse-Hinds Airport Lighting Products’ internally illuminated LED Taxiway and Runway
Signs provide outstanding message visibility, day or night. White on Red, Yellow on Black, and
Black on Yellow color combinations may be ordered with any desired message. Signs are
available as single or double faced. For further information on Taxiway Signs and their use,
consult the latest revision of TP312. The LED “

AP1

” power supply can be used with either a 3

step (4.8, 5.5, 6.6A output) or 5 step (2.8, 3.4, 4.1, 5.2, 6.6A output) Constant Current Regulator
(CCR), 50 or 60 Hz. The power supply has a power factor of 0.99 in all steps, and an efficiency
greater than 80% at 6.6A. The power supply is compatible with all known CCR types, has a 3.5
Crest factor to ensure compatibility with Series CCRs, has a 0.88 second switch-on time, a
typical initial turn on voltage of 1.5V, high frequency 400 Hz PWM to help eliminate flicker
perception, and a 10k/5kA surge protection. All signs are factory illuminated for a minimum of 4
hours.

8.2

Classification of Signs

The signs covered in this manual are designed and manufactured in accordance with the
requirements of TP312E. Specifications for Taxiway and Runway Signs conform to the
following classifications as indicated in section 5.4.1 of the above spec. These signs are also
certified to CAN/CSA standard C22.2 No. 207 & C22.2 No. 250.13.

Mandatory Instruction Sign - White legend on a red background.
Information Sign – Black legend on a yellow background.
Location Sign (Non-Isolated) - Black legend on a yellow background.
*Location Sign (Isolated) - Yellow legend and border on a black background.

A sign may consist of multiple types of the above messages on the same legend panel, except
those indicated by *.

P/N Sizes
312S-AP13X-XX-X-X-XX-X-X – 300 mm legend height
312S-AP14X-XX-X-X-XX-X-X – 400 mm legend height
312S-AP19X-XX-X-X-XX-X-X – 1000 mm numeral height

TP312E CAT. # Information
For operation from -40ºC (-40°F) to +55ºC (+131ºF)
Wind Velocity 2 – Sign for use in areas subjected to wind speed of 200 mph (322 km/h)

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Summary of Contents for Crouse-hinds series

Page 1: ...B June 13 2019 InstructionManual Pro APF AGS TP312 Sign Aircraft Guidance Sign AGS LED 312 AP1 LED Series 300mm and 400mm EATON Crouse Hinds Series 1200 Kennedy Road Windsor CT 06095 Copyright 2019 Cooper Technologies Company ...

Page 2: ...Explanation 2 9 Installation 3 9 1 Old Sign Removal 3 9 2 Guidance Sign Sizes and Installation Criteria 4 9 3 Concrete Pad Reference Information 4 9 4 Anchor Bolt Installation 5 9 5 Concrete Pad Component Information 5 9 6 Series Loop Power Connections 6 9 7 Visual Inspection 7 9 8 Raising the Sign Part 1 7 9 8 1 Signs with Internal Power Cable Method 1 7 9 8 2 Signs with Internal Power Cable Meth...

Page 3: ...Procedure Method 2 14 10 5 Troubleshooting 15 10 5 1 Visual Inspection 15 10 5 2 Electrical Inspection 17 10 5 3 Problem Solving Guide 19 10 5 4 No Input Current from the Constant Current Regulator 21 10 5 5 Isolation Transformer Information 22 10 5 6 Isolation Transformer Improperly Sized 22 10 5 7 Verifying Jumper Settings 23 10 6 Replacing LED Strip Assemblies 23 10 6 1 LED Strip Replacement Pr...

Page 4: ...38 Figure 12 Conduit Elbow Information 39 Figure 13 Concrete Foundation Pad Configurations TP312 300mm Signs 40 Figure 14 Concrete Foundation Pad Configurations TP312 400mm Signs 41 Figure 15 Leg Length Option S 1200mm Sign Legs 42 Figure 16 Leg Length Option T 1500mm Sign Legs 43 Figure 17 Sign Power Options L and E 44 Figure 18 Sign Safety Options 1 and 2 45 Figure 19 Option D Leg Floor Flange H...

Page 5: ...Enclosure Diagram G 77 Figure 51 Electronics Enclosure Wiring Diagram G 78 Figure 52 Power Supply Connectors and Jumper Locations 79 Figure 53 TP312 1 MOD LED Wiring Diagram 80 Table 10 TP312 1 MOD Jumper Settings and Apparent Power 80 Figure 54 TP312 1 5 MOD 300mm 400mm Single Double Faced 400mm Single Faced LED Wiring Diagram 81 Table 11 TP312 1 5 MOD Jumper Settings and Apparent Power 81 Figure...

Page 6: ...8 REV B Instruction Manual AGS LED 312 LED Series 300mm and 400mm vi Table 17 Spare Parts List 90 Table 18 Torque Values 91 Table 19 Estimated Max Sustained Force on the Sign Body Does Not Include Safety Margin 92 ...

Page 7: ...on Release of AGS LED TP312 Sign Manual OGO 03 30 2016 B A219 063 Revised section 8 2 9 5 a extensively Updated section 10 5 3 10 5 6 10 5 7 10 6 10 6 1 10 7 1 for revised table figure page number Deleted section 10 7 2 EMI Filter Board Replacement Procedure Updated added deleted renumbered figures tables extensively and accordingly updated Table of content List of figures tables KF 06 13 2019 ...

Page 8: ...B Instruction Manual AGS LED 312 LED Series 300mm and 400mm viii 4 Limited Product Warranty Warranty Refer to Eaton s Crouse Hinds Airport Lighting Products Terms and Conditions for product specific warranty information ...

Page 9: ...recautions have been incorporated in this equipment the following rules must be strictly observed 5 1 Keep Away from Live Circuits Operating and maintenance personnel must at all times observe all safety regulations Do not perform maintenance or service on internal components with power ON DANGER DANGER LOCK OUT ELECTRICAL POWER TO THE SIGN AT ITS SOURCE BEFORE PERFORMING MAINTENANCE OR ATTEMPTING...

Page 10: ...sult in severe injury or death 6 2 Warning WARNING WARNING The hazard or unsafe practice could result in severe injury or death 6 3 Caution CAUTION CAUTION The hazard or unsafe practice could result in minor injury 6 4 Warning Notice WARNING NOTICE Possibly dangerous situation goods might be damaged 6 5 Warning Important WARNING IMPORTANT Helpful information ...

Page 11: ... average reading meters are inaccurate and have very limited use Checking or adjusting equipment based upon incorrect current reading may dramatically reduce lamp life and adversely affect power equipment performance A meter with TRUE RMS measuring capability with a current clamp on accessory is needed to accurately measure distorted or chopped waveforms All meter manufacturers offer TRUE RMS meas...

Page 12: ...d in Table 18 pg 91 The necessary torque wrenches and the recommended manufacturer are listed below We recommend a calibrated torque wrench micrometer adjustable solid audible tactile click impulse when torque value attained with an accuracy of 4 Our recommended metric torque wrenches Sturtevant Richmont P N 810775 range 4 to 20 Nm and P N 810777 range 20 100 Nm Suggested English torque wrenches S...

Page 13: ...supplies or LED strip modules ESD Wrist Straps also known as Anti static Wrist Straps are used to prevent electrostatic discharge ESD by safely grounding a person working with electronic equipment or at an electronic assembly facility It consists of a band of fabric with fine conductive fibers woven into it The fibers are usually made of carbon filled rubber and the strap is bound with a stainless...

Page 14: ...d wrench for fastening unfastening and torqueing the 2 875 jamb nuts Allen Wrenches A set of metric Allen wrench socket drives are needed for fastening unfastening and torqueing the socked head cap screws in the electronics enclosure Most tools indicated above can be purchased from MSC Industrial Supply Co http www mscdirect com or McMaster Carr http www mcmaster com ...

Page 15: ...f 1 5V high frequency 400 Hz PWM to help eliminate flicker perception and a 10k 5kA surge protection All signs are factory illuminated for a minimum of 4 hours 8 2 Classification of Signs The signs covered in this manual are designed and manufactured in accordance with the requirements of TP312E Specifications for Taxiway and Runway Signs conform to the following classifications as indicated in se...

Page 16: ...DOCUMENT 1218 REV B Instruction Manual AGS LED 312 LED Series 300mm and 400mm 2 8 3 Part Number Explanation PART NUMBER EXPLANATION Figure 1 Part Number Explanation ...

Page 17: ...nnecting power cables or servicing electronics on an aircraft guidance sign Disconnecting connecting power cables or servicing sign electronics without locking out your energy source and de energizing your power circuit can result in severe injury or death DANGER DANGER TURN OFF POWER at the Constant Current Regulator for the field series loop that the sign will be installed on LOCKOUT and DE ENER...

Page 18: ...efined runway edge to near side of sign 9 3 Concrete Pad Reference Information a Concrete foundations pads should be of adequate mass reinforcement and kpa strength rating for the maximum sustained force on the sign body and floor flange anchors must endure at its maximum plus a safety margin The concrete foundation pad should be installed in soil conditions that will help facilitate drainage and ...

Page 19: ...ld be installed inches above the level concrete surface or flush with a inch spacer ring on the top flange No gasket is to be used An AP 1852 baseplate 2 inch NPSM threaded hub This is nut 2 11 NPSM thread shall be used to accommodate the frangible leg thread Frangible leg grooves need to be at the same height to achieve intended wind load resistance This housing would be on the side closest to th...

Page 20: ...uld then be inserted from inside the housing up the conduit elbow e Using the retainers looks like a cupped washer with a slot place one below the secondary cable receptacle L 823 Style 8 ball shaped and one above see Figure 40 pg 66 Note the bottom cupped washer sits on the conduit elbow top inside the threaded conduit coupling and prevents the secondary cable from dropping back down the conduit ...

Page 21: ...ect during a frangible event c Apply Loctite 8023 marine grade anti seize to the exposed anchor stud threads d Place one two piece lock washer and one flange nut onto each anchor stud e Tighten the flange nuts finger tight f Follow the instructions of Section 9 9 to finish raising the sign 9 8 2 Signs with Internal Power Cable Method 2 a Remove the frangible legs from the sign s leg connectors by ...

Page 22: ...er Cable Installation Method 1 a Lower the sign with the legs and flanges into place on the anchor studs see Figure 38 pg 64 Do not yet install the flange nuts b Plug the external sign power cord into the series isolation transformer secondary receptacle protruding through the base plate Note Do not apply heat shrink tubing or tape to this connection The power plug is designed to disconnect during...

Page 23: ...and one flange nut onto each anchor stud g Tighten the flange nuts finger tight h Follow the instructions of Section 9 9 to finish raising the sign 9 9 Raising the Sign Part 2 a Check the sign itself with a long carpenter s level to be sure it is level b Make sure all flanges are in full contact and sit flush on the pad before tightening the flange nuts Shim and grout as required c Once the sign h...

Page 24: ...F safety switch toggle the switch to the ON position If installing a sign with the ON OFF safety switch with switch cover first lift the red switch cover toggle the switch to the ON position then close the switch cover f Return power to series circuit following your lockout procedures Verify that the sign illuminates ...

Page 25: ... electronics enclosure lid may result in water leaking into the electronics enclosure Water accumulation in the enclosure may lead to permanent failure of the power supply and subsequent failure of the sign 10 1 Torque Checks Re torque It is recommended to check the torque of and re torque if necessary all installation bolts once every 60 days Sign body bolts can also be checked for torque at this...

Page 26: ... and discard the long leg sections from the sign body d Refasten the new legs onto the sign leg connectors Bottom out the legs then turn an additional to turn e Loosen and remove the flange nuts and two piece lock washers from the anchor studs f Follow the steps outlined in Section 9 8 2 pg 7 to re install the sign onto the floor flanges and sign legs 10 3 2 Frangible Legs Replacement For Signs wi...

Page 27: ...f M10 bolts and lock washers from the far side of the frame the side opposite of the vertical frame section containing the electronics enclosure as shown in Figure 21 pg 48 b Remove the vertical frame section with the remaining eig ht M10 bolts reflector panel and angle brackets still attached see Figure 21 pg 48 c Remove the damaged legend panel as shown see Figure 21 pg 48 d Slide the replacemen...

Page 28: ...izontal frame section houses soldered LED connections which can be damaged if the frame section is lifted or removed abruptly c Detach the LED strip connectors on both ends if necessary see Figure 24 pg 51 d Remove the top frame section from the sign e Remove the damaged legend panel as shown see Figure 25 pg 52 f Slide the replacement legend panel into the channel see Figure 25 pg 52 If the previ...

Page 29: ... the input of the power supply s Contact Crouse Hinds Airport Lighting for assistance prior to operating a failed sign There may be dangerous voltage present on the input AC pins of the power supply 10 5 1 Visual Inspection DANGER DANGER Energy sources must be Locked Out and de energized prior to opening the electronics enclosure disconnecting power cables reconnecting power cables or servicing el...

Page 30: ...type Verify the power supply multiple or single input connections the LED cable s plugged into the power supply s with the correct polarity and appropriate jumper setting See Tables 10 16 pgs 80 81 82 84 86 88 89 for jumper settings WARNING NOTICE The jumpers must be placed in the correct position s on the appropriate sign for proper operation Signs with multiple power supplies have different jump...

Page 31: ... 2 8 to 6 6ARMS with a 100W isolation transformer or a voltage limited constant DC current source be used to test failed signs to limit the input voltage A buzzing or humming noise coming from the isolation transformer may indicate a failed power supply or LED module It is also an indicator of dangerous voltage on the primary and secondary sides of the transformer WARNING NOTICE Applying a constan...

Page 32: ...d be placed over the electronics enclosure and temporarily held in place during troubleshooting to prevent accidental human contact with live electrical components The box container should also be of adequate size to install remove a current clamp when sign power is locked out allowing any leads connecting to a meter to run under one of the box container edges with it duct taped over the coverless...

Page 33: ...6 88 89 for correct transformer sizes See Section 10 5 4 pg 21 for further explanation of action steps P 3 Sign will not light Open circuit in the LED strip or LED cable Power Supply status LED is blinking or unlit Verify LED cable connections are properly seated in their respective receptacles reseat if necessary See Figures 48 52 pgs 75 79 for LED wiring diagrams P 4 Sign will not light Failed P...

Page 34: ...See Figures 53 57 59 61 62 pgs 80 83 85 87 89 for LED Array Wiring diagrams P 9 Sign will not light Open circuit within the LED Strip s Assuming P 7 Action has been taken Replace shorted LED strip s or LED Cable s with a new LED strip or LED cable See Section 10 6 pg 23 P 10 Sign Blinks Flickers Isolation Transformer is not sized properly Replace Isolation transformer with one of the correct size ...

Page 35: ...he Constant Current Regulator a Verify that CCR current is present by opening the Electronics Enclosure and inspecting the power supply s The status LED on the power supply s should be lit or blinking If not see Section 10 5 3 pg 19 for other possible action steps b Use a clamp on true RMS ammeter or equivalent on any of the 16 AWG power wires to verify CCR current is supplied to power supply s c ...

Page 36: ...ansformers with de rated power capability at each CCR step current Table 5 Isolation Transformer Size Explanation 10 5 6 Isolation Transformer Improperly Sized a Verify the isolation transformer is sized properly See Tables 10 16 pgs 80 81 82 84 86 88 and 89 for prescribed transformer sizes Note an isolation transformer that is too small cannot provide the necessary voltage at lower current steps ...

Page 37: ...the proper settings 10 6 Replacing LED Strip Assemblies Contact Crouse Hinds Airport Lighting for replacement LED Strip Assemblies See Figure 27 pg 54 for LED Array Wiring See Figures 53 57 59 61 62 pgs 80 83 85 87 89 for LED Wiring Diagrams Note Only use OEM LED strips WARNING NOTICE Only use OEM replacement LED strips Crouse Hinds Airport Lighting is not responsible for potential problems or dam...

Page 38: ...rusion from the sign and rotate 180 Slide the desired LED strip assembly lenses and lens clips out see Figure 30 pg 57 e Slide the replacement LED strip into the channel see Figure 32 pg 59 Note the lens sections are designed to break into thirds and may break at the joint whilst handling If a lens section breaks during assembly simply place a lens clip between the two detached sections and contin...

Page 39: ...lace the new power supply into position see Figure 43 pg 68 f Refasten the previously removed M4 socket head cap screws along with any wire clips or safety guards that were previously removed see Figure 43 pg 68 Note if sign being worked contains the optional On Off switch the safety guard MUST be fastened back into the enclosure and in the correct position Re torque screws to the appropriate torq...

Page 40: ... REV B Instruction Manual AGS LED 312 LED Series 300mm and 400mm 26 h Refasten the electronics enclosure cover onto the sign see Figure 43 pg 68 Re torque M4 screws to the appropriate torque value see Table 18 pg 91 ...

Page 41: ...DOCUMENT 1218 REV B Instruction Manual AGS LED 312 LED Series 300mm and 400mm 27 11 Figures and Tables Figure 2 One Module Sign ...

Page 42: ...DOCUMENT 1218 REV B Instruction Manual AGS LED 312 LED Series 300mm and 400mm 28 Figure 3 One and a Half Module Sign ...

Page 43: ...DOCUMENT 1218 REV B Instruction Manual AGS LED 312 LED Series 300mm and 400mm 29 Figure 4 Two Module Sign ...

Page 44: ...DOCUMENT 1218 REV B Instruction Manual AGS LED 312 LED Series 300mm and 400mm 30 Figure 5 Two and a Half Module Sign ...

Page 45: ...DOCUMENT 1218 REV B Instruction Manual AGS LED 312 LED Series 300mm and 400mm 31 Figure 6 Three Module Sign ...

Page 46: ...DOCUMENT 1218 REV B Instruction Manual AGS LED 312 LED Series 300mm and 400mm 32 Figure 7 Three and a Half Module Sign ...

Page 47: ...DOCUMENT 1218 REV B Instruction Manual AGS LED 312 LED Series 300mm and 400mm 33 Figure 8 TP312 300mm and 400mm Sign Dimensions ...

Page 48: ...12S AP14X 10 952 5 37 500 1028 7 40 500 1 5 060 312S AP14X 15 1462 1 57 563 1538 3 60 563 3 0 120 312S AP14X 20 1978 0 77 875 2054 2 80 875 3 0 120 312S AP14X 25 2487 6 97 938 2563 8 100 938 4 6 180 312S AP14X 30 3003 6 118 250 3079 8 121 250 4 6 180 312S AP14X 35 3513 2 138 313 3589 4 141 313 6 1 240 312S AP14X 40 4029 1 158 625 4105 3 161 625 6 1 240 TP312 300mm LEGEND HEIGHT 213 5 8 406 423 9 1...

Page 49: ...DOCUMENT 1218 REV B Instruction Manual AGS LED 312 LED Series 300mm and 400mm 35 Figure 10 Distance Marker Sign Dimensions ...

Page 50: ...ENT 1218 REV B Instruction Manual AGS LED 312 LED Series 300mm and 400mm 36 Figure 11 Recommended Transformer Housing Location Concrete Foundation Pad Details NOTE TRANSFORMER HOUSING IS NOT UNDER SIGN LEGS ...

Page 51: ...n A Sign Frame B Sign Legend Panel C Frangible Leg D Frangible Leg Power Leg E Floor Flange F Transformer Housing G 2 Conduit H Brick I Isolation Transformer J 2 Conduit Elbow See Figure 12 pg 39 for more information K Tether L Ground Wire M Grounding Rod N Electrical Box Table 6 Sign to Airfield Parts and Installation Components ...

Page 52: ... X2 445MM 17 5IN Recommended Distance Between Conduit and Power Leg X3 102MM 4 IN Recommended Minimum Wall Thickness Between Transformer and Concrete Y1 50MM 3IN Distance Between Grade and Frangible Groove Y2 610MM 24IN Transformer Housing Height Z1 305MM 12IN Recommended Minimum Mower Clearance Z2 781MM 30 75IN Recommended Concrete Pad Width Table 7 Sign to Airfield Dimensions ...

Page 53: ...DOCUMENT 1218 REV B Instruction Manual AGS LED 312 LED Series 300mm and 400mm 39 Figure 12 Conduit Elbow Information ...

Page 54: ...DOCUMENT 1218 REV B Instruction Manual AGS LED 312 LED Series 300mm and 400mm 40 Figure 13 Concrete Foundation Pad Configurations TP312 300mm Signs ...

Page 55: ...DOCUMENT 1218 REV B Instruction Manual AGS LED 312 LED Series 300mm and 400mm 41 Figure 14 Concrete Foundation Pad Configurations TP312 400mm Signs ...

Page 56: ...DOCUMENT 1218 REV B Instruction Manual AGS LED 312 LED Series 300mm and 400mm 42 Figure 15 Leg Length Option S 1200mm Sign Legs ...

Page 57: ...DOCUMENT 1218 REV B Instruction Manual AGS LED 312 LED Series 300mm and 400mm 43 Figure 16 Leg Length Option T 1500mm Sign Legs ...

Page 58: ...DOCUMENT 1218 REV B Instruction Manual AGS LED 312 LED Series 300mm and 400mm 44 Figure 17 Sign Power Options L and E ...

Page 59: ...DOCUMENT 1218 REV B Instruction Manual AGS LED 312 LED Series 300mm and 400mm 45 Figure 18 Sign Safety Options 1 and 2 ...

Page 60: ...DOCUMENT 1218 REV B Instruction Manual AGS LED 312 LED Series 300mm and 400mm 46 Figure 19 Option D Leg Floor Flange Hole Pattern ...

Page 61: ...DOCUMENT 1218 REV B Instruction Manual AGS LED 312 LED Series 300mm and 400mm 47 Figure 20 Option S and T Leg Floor Flange Hole Pattern ...

Page 62: ...DOCUMENT 1218 REV B Instruction Manual AGS LED 312 LED Series 300mm and 400mm 48 Figure 21 Legend Panel Removal ...

Page 63: ...DOCUMENT 1218 REV B Instruction Manual AGS LED 312 LED Series 300mm and 400mm 49 Figure 22 Legend Panel Replacement ...

Page 64: ...al AGS LED 312 LED Series 300mm and 400mm 50 Figure 23 Legend Panel Replacement Alternate Method Lift the horizontal frame section carefully This section houses LED strips with soldered connections which can be damaged if lifted abruptly ...

Page 65: ...DOCUMENT 1218 REV B Instruction Manual AGS LED 312 LED Series 300mm and 400mm 51 Figure 24 Legend Panel Replacement Alternate Method LED Strip Detachment ...

Page 66: ...DOCUMENT 1218 REV B Instruction Manual AGS LED 312 LED Series 300mm and 400mm 52 Figure 25 Legend Panel Replacement Alternate Method cont d ...

Page 67: ...DOCUMENT 1218 REV B Instruction Manual AGS LED 312 LED Series 300mm and 400mm 53 Figure 26 Legend Panel Replacement Alternate Method cont d Part 2 ...

Page 68: ...TP312 300mm LEGEND 3 1 2 MODULE 62440 180 10 3 62440 180 05 1 312S AP14X 10 X X X 2 D X X TP312 400mm LEGEND 1 MODULE 62440 240 10 1 312S AP14X 15 X X X 2 D X X TP312 400mm LEGEND 1 1 2 MODULE 62440 240 10 1 62440 180 05 1 312S AP14X 20 X X X 2 D X X TP312 400mm LEGEND 2 MODULE 62440 240 10 2 312S AP14X 25 X X X 2 D X X TP312 400mm LEGEND 2 1 2 MODULE 62440 240 10 2 62440 180 05 1 312S AP14X 30 X ...

Page 69: ...DOCUMENT 1218 REV B Instruction Manual AGS LED 312 LED Series 300mm and 400mm 55 Figure 28 Possible Lens Configurations ...

Page 70: ...ruction Manual AGS LED 312 LED Series 300mm and 400mm 56 Figure 29 LED Strip Removal Lift the horizontal frame section carefully This section houses LED strips with soldered connections which can be damaged if lifted abruptly ...

Page 71: ...DOCUMENT 1218 REV B Instruction Manual AGS LED 312 LED Series 300mm and 400mm 57 Figure 30 LED Strip Removal cont d ...

Page 72: ...DOCUMENT 1218 REV B Instruction Manual AGS LED 312 LED Series 300mm and 400mm 58 Figure 31 LED Strip to Lens Connection ...

Page 73: ...DOCUMENT 1218 REV B Instruction Manual AGS LED 312 LED Series 300mm and 400mm 59 Figure 32 LED Strip Replacement ...

Page 74: ...DOCUMENT 1218 REV B Instruction Manual AGS LED 312 LED Series 300mm and 400mm 60 Figure 33 LED Strip Replacement cont d ...

Page 75: ...DOCUMENT 1218 REV B Instruction Manual AGS LED 312 LED Series 300mm and 400mm 61 Figure 34 Post Frangible Event Figure 35 Frangible Event Leg Replacement ...

Page 76: ...DOCUMENT 1218 REV B Instruction Manual AGS LED 312 LED Series 300mm and 400mm 62 Figure 36 Frangible Event Maintenance Internal Power Cord ...

Page 77: ...DOCUMENT 1218 REV B Instruction Manual AGS LED 312 LED Series 300mm and 400mm 63 Figure 37 Frangible Event Maintenance Internal Power Cord Alternate ...

Page 78: ...DOCUMENT 1218 REV B Instruction Manual AGS LED 312 LED Series 300mm and 400mm 64 Figure 38 Frangible Event Maintenance External Power Cord ...

Page 79: ...DOCUMENT 1218 REV B Instruction Manual AGS LED 312 LED Series 300mm and 400mm 65 Figure 39 Frangible Event Maintenance External Power Cord Alternate ...

Page 80: ...cle cord from slipping down the elbow and to prevent pullout if power cord frangible coupling break occurs Figure 41 Cable Clamp For Series Isolation Transformer Secondary Receptacle Extension For use in a 2 inch conduit elbow at the pavement to prevent the secondary receptacle extension cord from slipping down the elbow and to prevent pullout if power cord frangible coupling break occurs P N 4076...

Page 81: ...DOCUMENT 1218 REV B Instruction Manual AGS LED 312 LED Series 300mm and 400mm 67 Figure 42 Power Supply Removal ...

Page 82: ...DOCUMENT 1218 REV B Instruction Manual AGS LED 312 LED Series 300mm and 400mm 68 Figure 43 Power Supply Replacement ...

Page 83: ...S AP13D 35 X X 2 D X TP312 300mm LEGEND 3 1 2 MODULE DOUBLE FACE E 312S AP14S 10 X X 2 D X TP312 400mm LEGEND 1 MODULE SINGLE FACE A 312S AP14S 15 X X 2 D X TP312 400mm LEGEND 1 1 2 MODULE SINGLE FACE A 312S AP14S 20 X X 2 D X TP312 400mm LEGEND 2 MODULE SINGLE FACE A 312S AP14S 25 X X 2 D X TP312 400mm LEGEND 2 1 2 MODULE SINGLE FACE A 312S AP14S 30 X X 2 D X TP312 400mm LEGEND 3 MODULE SINGLE FA...

Page 84: ...00mm LEGEND 3 MODULE DOUBLE FACE C 312S AP13D 35 X X 2 D X TP312 300mm LEGEND 3 1 2 MODULE DOUBLE FACE G 312S AP14S 10 X X 2 D X TP312 400mm LEGEND 1 MODULE SINGLE FACE C 312S AP14S 15 X X 2 D X TP312 400mm LEGEND 1 1 2 MODULE SINGLE FACE C 312S AP14S 20 X X 2 D X TP312 400mm LEGEND 2 MODULE SINGLE FACE C 312S AP14S 25 X X 2 D X TP312 400mm LEGEND 2 1 2 MODULE SINGLE FACE C 312S AP14S 30 X X 2 D X...

Page 85: ...DOCUMENT 1218 REV B Instruction Manual AGS LED 312 LED Series 300mm and 400mm 71 Figure 44 Electronics Enclosure Diagram A ...

Page 86: ...DOCUMENT 1218 REV B Instruction Manual AGS LED 312 LED Series 300mm and 400mm 72 Figure 45 Electronics Enclosure Wiring Diagram A ...

Page 87: ...DOCUMENT 1218 REV B Instruction Manual AGS LED 312 LED Series 300mm and 400mm 73 Figure 46 Electronics Enclosure Diagram C ...

Page 88: ...DOCUMENT 1218 REV B Instruction Manual AGS LED 312 LED Series 300mm and 400mm 74 Figure 47 Electronics Enclosure Wiring Diagram C ...

Page 89: ...DOCUMENT 1218 REV B Instruction Manual AGS LED 312 LED Series 300mm and 400mm 75 Figure 48 Electronics Enclosure Diagram E ...

Page 90: ...DOCUMENT 1218 REV B Instruction Manual AGS LED 312 LED Series 300mm and 400mm 76 Figure 49 Electronics Enclosure Wiring Diagram E ...

Page 91: ...DOCUMENT 1218 REV B Instruction Manual AGS LED 312 LED Series 300mm and 400mm 77 Figure 50 Electronics Enclosure Diagram G ...

Page 92: ...DOCUMENT 1218 REV B Instruction Manual AGS LED 312 LED Series 300mm and 400mm 78 Figure 51 Electronics Enclosure Wiring Diagram G ...

Page 93: ...DOCUMENT 1218 REV B Instruction Manual AGS LED 312 LED Series 300mm and 400mm 79 Figure 52 Power Supply Connectors and Jumper Locations INPUT POWER JUMPERS LED CABLE STATUS LED ...

Page 94: ...mper Setting Typical VA 6 6A 15 9 17 4 19 9 22 2 Isolation Transformer 5 5A 25W 25W 25W 30 45W Isolation Transformer 3 STEP 25W 25W 30 45W 30 45W Isolation Transformer 5 STEP 30 45W 30 45W 65W 65W Table 10 TP312 1 MOD Jumper Settings and Apparent Power Isolation transformer for number of steps on a CCR 5 5A is a dedicated Sign circuit Power Supply 61171 2 J200 P1 J200 P2 EATON LED STRIP ...

Page 95: ...ouble Faced Jumper Setting Typical VA 6 6A 20 2 22 2 24 7 28 1 Isolation Transformer 5 5A 25W 30 45W 30 45W 30 45W Isolation Transformer 3 STEP 30 45W 30 45W 30 45W 30 45W Isolation Transformer 5 STEP 65W 65W 65W 100W Table 11 TP312 1 5 MOD Jumper Settings and Apparent Power Isolation transformer for number of steps on a CCR 5 5A is a dedicated Sign circuit Power Supply 61171 2 J200 P1 J200 P2 EAT...

Page 96: ...ouble Faced Jumper Setting Typical VA 6 6A 24 2 27 2 32 1 37 0 Isolation Transformer 5 5A 30 45W 30 45W 30 45W 30 45W Isolation Transformer 3 STEP 30 45W 30 45W 30 45W 65W Isolation Transformer 5 STEP 65W 65W 100W 100W Table 12 TP312 2 MOD Jumper Settings and Apparent Power Isolation transformer for number of steps on a CCR 5 5A is a dedicated Sign circuit Power Supply 61171 2 J200 P1 J200 P2 EATO...

Page 97: ... Double 400mm Single Faced LED Wiring Diagram Figure 57 TP312 2 5 MOD 400mm Double Faced LED Wiring Diagram Power Supply 61171 2 J200 P1 J200 P2 EATON EATON EATON LED STRIP LED STRIP LED STRIP Power Supply 61171 2 J200 P1 J200 P2 EATON Power Supply 61171 2 EATON EATON LED STRIP LED STRIP LED STRIP J200 P1 J200 P2 1 2 ...

Page 98: ...umper Setting 1 2 Typical VA 6 6A 28 4 32 1 37 0 50 3 Isolation Transformer 5 5A 30 45W 30 45W 30 45W 65W Isolation Transformer 3 STEP 30 45W 30 45W 65W 100W Isolation Transformer 5 STEP 100W 100W 100W 200W Table 13 TP312 2 5 MOD Jumper Settings and Apparent Power Isolation transformer for number of steps on a CCR 5 5A is a dedicated Sign circuit ...

Page 99: ...B Instruction Manual AGS LED 312 LED Series 300mm and 400mm 85 Figure 58 TP312 3 MOD 300mm Single Double Faced and 400mm Single Faced LED Wiring Diagram Figure 59 TP312 3 MOD 400mm Single Double Faced LED Wiring Diagram ...

Page 100: ... Jumper Setting 1 2 1 2 Typical VA 6 6A 32 8 37 0 52 0 59 2 Isolation Transformer 5 5A 30 45W 30 45W 65W 100W Isolation Transformer 3 STEP 65W 65W 100W 100W Isolation Transformer 5 STEP 100W 100W 200W 200W Table 14 TP312 3 MOD Jumper Settings and Apparent Power Isolation transformer for number of steps on a CCR 5 5A is a dedicated Sign circuit ...

Page 101: ...ction Manual AGS LED 312 LED Series 300mm and 400mm 87 Figure 60 TP312 3 5 MOD 300mm Single Faced and 400mm Single Faced LED Wiring Diagram Figure 61 TP312 3 5 MOD 300mm Double faced 400mm Single Double Faced LED Wiring Diagram ...

Page 102: ...mper Setting 1 1 2 1 2 1 2 Typical VA 6 6A 37 0 49 4 56 9 65 1 Isolation Transformer 5 5A 30 45W 65W 100W 100W Isolation Transformer 3 STEP 65W 100W 100W 100W Isolation Transformer 5 STEP 100W 200W 200W 200W Table 15 TP312 3 5 MOD Jumper Settings and Apparent Power Isolation transformer for number of steps on a CCR 5 5A is a dedicated Sign circuit ...

Page 103: ...uble faced 1000mm Single Double faced Jumper Setting 1 2 Typical VA 6 6A 60 4 Isolation Transformer 5 5A 100W Isolation Transformer 3 STEP 100W Isolation Transformer 5 STEP 200W Table 16 DMS Jumper Settings and Apparent Power Isolation transformer for number of steps on a CCR 5 5A is a dedicated Sign circuit ...

Page 104: ...tion Blank Panel 62421 X All Sizes LED Cable UPS to LED Strip 62437 1 24 62437 2 72 62437 3 120 62437 4 168 All Sizes Main Power Ferrite Connector Assembly 62433 1 62433 2 All Sizes without switch option All Sizes with switch option Floor Flange 62413 62451 Options S and T Legs Option D Legs LED and Lens Kit 62438 XXX XX K 62438 480 10 K 62438 300 10 K All Sizes 1000 mm 1 Module 1000 mm Module Len...

Page 105: ...s 2 0 1 5 18 10 0 M6 Socket Head Cap Screw Electronics Enclosure Electrical Components 8 1 6 0 72 10 0 M6 Hex Head Cap Screw Angle and Support Brackets Inside Sign 8 1 6 0 72 10 0 M10 Hex Head Cap Screw Sign Body Extrusions 26 8 19 8 237 10 0 M12 Hex Head Cap Screw Leg Plates on Bottom of Sign Body Sign mounting anchor stud safety tether mounting anchor studs 54 2 40 0 480 10 0 3 8 Hex Head Cap Sc...

Page 106: ...849 2 664 400mm 2 0 Module 15 959 3 588 400mm 2 5 Module 19 918 4 478 400mm 3 0 Module 23 926 5 379 400mm 3 5 Module 27 886 6 269 1000mm 1 0 Module 19 833 4 459 Table 19 Estimated Max Sustained Force on the Sign Body Does Not Include Safety Margin Derived from 𝐶𝑑 𝐹𝑑 1 2 𝜌𝑉2𝐴 Fd Max Sustained Force See Table 9 A Area of Sign Face Varies depending on Sign Size and of Modules V Max Wind Speed 133 3 m...

Page 107: ...to the Strong Bolt 2 link on the following webpage http www strongtie com products anchorsystems order download html source anchosystemshp Flange Nuts 18 8 Stainless Steel flange nuts 13 UNC are needed for securing the sign to the anchor studs Use this in place of the nut supplied with the Strong Anchor studs 2 piece Lock Washers Stainless Steel 2 piece lock washers are needed to prevent the flang...

Page 108: ... must be degreased clean and dry prior to bolt installation Bolt threads should be fully coated with anti seize marine grade preferred that has a K value torque coefficient of 0 18 If an anti seize with anything but a K value of 18 is used the torque range must be recalculated With K 18 these bolts should be torqued to 225 in lb 10 0 25 42 10 0 N m Base Plate Fastening Hardware For external power ...

Page 109: ...ates The above 12 inch 304 8 mm base plates for FAA L 867 Size B bases are available from Eaton Crouse Hinds Airport Lighting The 12 inch base plate part number is AP1932BSP Check with Eaton Crouse Hinds Airport Lighting for the availability of all 16 inch 406 4 mm versions for FAA L 867 Size D bases ...

Page 110: ...Ties If the optional external power cable is used we recommend using UV Resistant cable tie to resist degradation over time The cable ties should be used to tie the external power cord to the closest sign leg Note For signs with the stainless steel safety tether option do not use cable ties on the tether Heat Shrink Kit Heat Shrink Kits are recommended for retention of series circuit primary field...

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