Eaton CLSM0200, Service Manual

Page: 42 / 68

36
ECA Clutch
Install Clutch to Flywheel
P r og r e ss ively tighte n mo un ti n g bolt s i n
a c r i ss c r o ss patte rn s ta r ti n g with the
lowe r left bolt. To r q u e to 40–50 lb-ft
(54–68 Nm). Fail ur e to do thi s co u ld
r e su lt i n imp r ope r piloti n g of the cl u tch
a n d ca us e cl u tch damage.
5
S lide the cl u tch a ss embly ove r the g u ide
s t u d s a n d i ns tall s ix lock wa s he rs a n d
mo un ti n g bolt s (7/16" x 14 UNC x 2 1/4"
g r ade 5) fi n ge r tight. Replace s t u d s with
r emai n i n g two lock wa s he rs a n d bolt s .
4
I ns e r t alig n i n g tool th r o u gh
bea r i n g.
Note: The ECA Cl u tch
alig n me n t tool i s a 14-tooth
s haft a n d i s 1-3/4" lo n ge r
tha n the s ta n da r d s haft.
1 2
I ns tall s eco n d di s c o n to
alig n i n g tool. Follow the
o r ie n tatio n i ns t ru ctio ns
o n the di s c.
I ns tall two 7/6" x 14 UNC x 5" s t u d s
i n to u ppe r mo un ti n g hole s . I ns tall
a ss embled cl u tch.
3
1
3
4
5
6
7
8
2
8
Po s itio n the r elea s e
bea r i n g s o the o r ie n tatio n
of the l u be fitti n g i s i n the
4 o'clock po s itio n .
Remove alig n i n g tool.
7
Remove fo ur yellow s hippi n g
bolt s i n a n eve n 1/4 t urn
c r i ss c r o ss patte rn .
6
Ge n e r ic g r aphic
Note: The cl u tch r elea s e yoke fi n ge rs m us t be
po s itio n ed s o they clea r the r elea s e bea r i n g ho us i n g
whe n r emovi n g a n d i ns talli n g the t r a ns mi ss io n .
• P r efe rr e d metho d : Move the r elea s e yoke to the
s e r vice po s itio n via S e r viceRa n ge r ' s Adva n ced
P r od u ct F un ctio ns .
• Seco nd a r y metho d : Remove the ECA p r io r to
r emovi n g the t r a ns mi ss io n a n d the n ma n ip u late
the fi n ge rs by ha n d.
Do n ot un bolt the i n te r mediate plate f r om the
cove r a ss embly.
Do n ot us e vehicle’ s t r a ns mi ss io n to i ns tall
the ECA cl u tch, a s it ca n r e su lt i n damage to
the cl u tch o r ECA.
A n a ss embled cl u tch weigh s abo u t 150 lb s
(68 kg). Avoid the r i s k of i n j ur y. U s e p r ope r
eq u ipme n t whe n lifti n g a cl u tch.
CAUTION
WARNING
9
Followi n g t r a ns mi ss io n i ns tallatio n , pe r fo r m
cl u tch adj us tme n t. S ee the "ECA Cl u tch
Adj us tme n t" S ectio n o n page 40.
Note: Alway s pe r fo r m a cl u tch adj us tme n t
afte r a cl u tch r eplaceme n t.