Eaton CLSM0200, Service Manual

Page: 34 / 68

28
UltraShift DM Clutch
UltraShift DM ClutchInstall Clutch to Flywheel
Note: If installing a new DM, follow the installation directions that are provided in the box.
The required alignment tool, part number RR1009CL, can be ordered through K-Line at 1-800-824-5546.
I ns tall n ew pilot bea r i n g.
1
10.0" (7-sp r i n g & VCT Pl u s)
Mea sur e the flywheel bo r e
to ve r ify that the dampe r will
fit i n to the flywheel bo r e.
2
A n a ss embled cl u tch weigh s abo u t 182 lb s (82 kg). Avoid the
r i s k of i n j ur y. U s e p r ope r eq u ipme n t whe n lifti n g a cl u tch.
The i n te r mediate plate i s bolted to the
cove r a ss embly a n d the r ea r d r ive n
di s c i s held i n place betwee n the
p r e ssur e plate a n d i n te r mediate plate.
DO NOT UNBOLT the i n te r mediate
plate f r om the cove r a ss embly.
P r og r e ss ively tighte n mo un ti n g
bolt s i n a c r i ss c r o ss patte rn
s ta r ti n g with the lowe r left bolt
(1, 2, 3, 4, 5, 6, 7, 8). To r q u e to
40-50 lb-ft (54-68 N•m). Fail ur e to
do thi s co u ld r e su lt i n imp r ope r
piloti n g of the cl u tch a n d ca us e
cl u tch damage.
7
I ns tall lock wa s he rs a n d mo un ti n g
bolt s (7/16" x 14 UNC x 2-1/4"
g r ade 5) fi n ge r tight. Replace s t u d s
with lock wa s he rs a n d bolt s .
6
I ns tall s eco n d di s c o n to alig n i n g
tool. Follow the o r ie n tatio n
i ns t ru ctio ns o n the di s c.
4
I ns e r t alig n i n g tool th r o u gh
DM Cl u tch a n d r ea r di s c.
3
I ns tall two 7/16" x 14 UNC x 5"
s t u d s i n to u ppe r mo un ti n g hole s .
U s i n g cl u tch jack o r othe r lifti n g
device, i ns tall a ss embled cl u tch.
5
2
6
4
8
7
3
5
1
Remove the
alig
n i n g tool.
10
U s i n g a piece of 5/16" x 18
UNC x 3" th r eaded r od (jack
s c r ew), i ns tall two nu t s o n
o n e e n d a n d lock them
togethe r . Thi s will allow yo u
to t urn the jack s c r ew i n a n d
o u t of the cove r a ss embly.
8
WARNING
I ns tall the jack s c r ew i n to o n e of the fo ur
hole s located adjace n t to the cl u tch
mo un ti n g bolt s . Thi s fo r ce s the p r e ssur e
plate fo r wa r d clampi n g the di s c s a n d holdi n g
them i n place. Be sur e the hole cho s e n i s at
the 6 o'clock po s itio n to allow fo r r emoval
afte r the t r a ns mi ss io n i s i ns talled.
9
Do n ot ove r tighte n the jack s c r ew.
Tighte n i n g mo r e tha n 9 lb-ft ca n
ca us e pe r ma n e n t cl u tch damage.
CAUTION
WARNING