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54

Mounting and Operating Instructions CEAG Battery Cabinets

   40071860035 (N)   March 2016   www.ceag.de

7 Commissioning

7 Commissioning

Further information about operating can be found in the 

operating instructions for ZB-S, No. 40071860179.

8 Operating

8.1  Safety Notes

  WARNING! RISK OF INJURY!

Improper mounting and installation can cause serious perso-

nal injury and / or material damage.This work must only be 

performed by authorised , skilled and adequate personnel 

who have received instructions providing information on 

the device and in observance of the local safety regulations.
•  Before work begins: 

•   Before work on the battery begins check its completeness 

and technical correctness. 

•  Ensure there is enough free moving space.

  ATTENTION! 

Please do not stick the battery block numbers over the 

battery block valve cover.
During operation:
•   When failures arise first of all switch battery off and pro-

tect against reengagement.

When working on and with the battery it is necessary to 

wear: 
•   Safety boots which protect against falling parts and 

against slipping on non – anti – slip floor. 

9 Maintenance

9.1 Safety Notes

 WARNING! RISK OF INJURY!

Improper maintenance work can cause serious personal in-

jury and / or material damage. This work has to be performed 

only by authorised, skilled and adequate personnel who have 

received instructions providing information on the device and 

in observance of local safety regulations. 

9.2 Maintenance

 ATTENTION! MATERIAL DAMAGE!

Never use a synthetic cloth or sponge to clean cells / mono-

blocs. Use water (wet cloth) without additives.

9.2.1 General Items and Checks (acc. to Operating 
Instructions/Appendix)

Periodic inspections and maintenance are necessary regar-

ding:
•  charge voltage and current settings,

•  the discharge conditions,

•  the temperature levels,

•  the storage conditions,

•  the cleanliness of the battery and equipment

•   and other conditions relevant to safety issues and battery´s 

service life (battery room ventilation, for example). 

Periodic discharges can be used to assess the available 

operating endurance, to detect faulty cells/monoblocs and 

ageing symptoms of the battery, in order to consider battery 

replacement in due time.
VRLA (Valve-Regulated Lead-Acid Batteries) batteries do 

not require topping-up with water. That´s the reason why 

they were called ”maintenance-free“. Pressure valves are 

used for sealing and cannot be opened without destruction. 

Therefore, they are defined as ”Valve-Regulated“ lead-acid 

batteries (VRLA-batteries).
Even if VRLA-batteries are called ”maintenance-free“ they 

sometimes need inspection (see ”Operating Instructions“ 

for details):

At least every 6 months measure and record:
•  Battery voltage

•  Voltage of several cells/blocs (approx. 20%)

•  Surface temperature of several cells/blocs

•  Battery-room temperature

Annual visual check:
•   bolted assemblies (checking unsecure bolted assemblies 

to adjust them)

•  Battery rack and accommodation ventilation

If the cell/bloc voltages differ from the average float charge 

voltage by more than a spe/- tolerance as stated in 

table 7 or if the surface temperature difference between cells/

blocs exceeds 5 K, the service agent should be contacted.

9.2.2 Cleaning of Batteries

It is not allowed to open valves and covers.
Never use a synthetic cloth or sponge to clean the cells and 

plastic parts of the battery. Use water (wet cloth) without 

additives.
After cleaning the battery cover has to be dried, e. g. with 

compressed air or cleaning cloth. 

Operation since

6-V-monoblocs

12-V-monoblocsk

6.81 V

13.62 V

< 6 months

6.60 - 7.19 V

13.33 - 14.16 V

> 6 months

6.64 - 7.16 V

13.38 - 14.11 V

chart 7: Valid range of conservation charging voltage

Summary of Contents for CEAG ZB-S 10C6

Page 1: ...CEAG Battery Cabinets Mounting and Operating Instructions CEAG Battery Cabinets Target group part 1 Qualified electricans acc to DIN VDE 0105 part 1 Target group part 2 Electrical instructed persons...

Page 2: ...With battery set 357 6 Ah 23 3 2 Compact Battery Cabinets 2C3 24 3 2 1 With battery set 5 5 Ah 24 3 2 2 With battery set 8 5 Ah 25 3 2 3 With battery set 14 Ah 26 3 3 Compact Battery Cabinets 10C3 18...

Page 3: ...nity of the Battery 52 6 2 4 Electrial Requirements Protection Insulation Resistance etc 52 6 2 5 Installation 52 6 3 Preparations 53 6 4 Mounting 53 6 5 Parallel Arrangements 53 6 6 Mounting Position...

Page 4: ...Protection All information from the contents text drawings pictures and further representations are protected with regard to copy right 1 6 Spare Parts Only use original spare parts from the manufact...

Page 5: ...has approved them 2 4 Responsibility of the Operator Keep the instructions near to the battery system accessible for every person working with the battery and at all times Battery must be in a proper...

Page 6: ...3 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V Battery dimensions in mm L x W x H 168 x 127 x 174 final pole M6 Supply terminals max 35 mm Weight incl Batteries 295 kg Dimen...

Page 7: ...216 V Number of all batteries 18 12 V Battery dimensions in mm L x W x H 198 x 168 x 175 final pole M6 Supply terminals max 35 mm Weight incl Batteries 370 kg Dimensions in mm W x H x D 800 x 2050 x 4...

Page 8: ...216 V Number of all batteries 18 12 V Battery dimensions in mm L x W x H 200 x 169 x 176 final pole M M6 Supply terminals max 35 mm Weight incl Batteries 388 kg Dimensions in mm W x H x D 800 x 2050...

Page 9: ...V Battery dimensions in mm L x W x H 220 x 172 x 235 final pole F M6 Supply terminals max 35 mm Weight incl Batteries 495 kg Dimensions in mm W x H x D 800 x 2050 x 400 Order no batterie bloc 4006607...

Page 10: ...2 V Battery dimensions in mm L x W x H 220 x 172 x 235 final pole F M6 Supply terminals max 35 mm Weight incl Batteries 549 kg Dimensions in mm W x H x D 800 x 2050 x 400 Order no batterie bloc 400660...

Page 11: ...V Battery dimensions in mm L x W x H 260 5 x 171 x 239 final pole M M6 Supply terminals max 35 mm Weight incl Batteries 672 kg Dimensions in mm W x H x D 800 x 2050 x 4000 Order no batterie bloc 40066...

Page 12: ...2 V Battery dimensions in mm L x W x H 309 x 172 x 239 final pole M M8 Supply terminals max 35 mm Weight incl Batteries 685 kg Dimensions in mm W x H x D 800 x 2050 x 400 Order no batterie bloc 400660...

Page 13: ...2 V Battery dimensions in mm L x W x H 307 5x 171 x 239 final pole M6 Supply terminals max 35 mm Weight incl Batteries 750 kg Dimensions in mm W x H x D 800 x 2050 x 400 Order no batterie bloc 4006607...

Page 14: ...x H x D 39 8 Ah 200 x 169 x 176 Battery dimensions in mm W x H x D 66 2 Ah 260 5 x 171 x 239 final pole M M6 Supply terminals max 35 mm Weight incl Batteries 1060 kg Dimensions in mm W x H x D 2 x 800...

Page 15: ...ted voltage of all batteries 216 V Number of all batteries 36 6 V Battery dimensions in mm L x W x H 272 x 166 x 190 final pole M8 Supply terminals max 35 mm Weight incl Batteries 1200 kg Dimensions i...

Page 16: ...Battery dimensions in mm W x H x D 89 4 Ah 307 5 x 171 x 239 final pole F M6 Supply terminals max 35 mm Weight incl Batteries 1300 kg Dimensions in mm W x H x D 2 x 800 x 2050 x 400 Order no of batte...

Page 17: ...39 Battery dimensions in mm W x H x D 89 4 Ah 307 5 x 171 x 239 final pole M M6 Supply terminals max 35 mm Weight incl Batteries 1422 kg Dimensions in mm W x H x D 2 x 800 x 2050 x 400 Order no of bat...

Page 18: ...Rated voltage of all batteries 216 V Number of all batteries 36 12 V Battery dimensions in mm W x H x D 307 5 x 171 x 239 final pole M6 Supply terminals max 35 mm Weight incl Batteries 1500 kg Dimens...

Page 19: ...minals max 35 mm Weight incl Batteries 1810 kg Dimensions in mm W x H x D 3 x 800 x 2050 x 400 Order no of battery bloc 39 8 Ah 40066041395 Order no of battery bloc 39 8 Ah 40066070902 Order no of bat...

Page 20: ...5 x 171 x 239 Ah Final pole M M6 Supply terminals max 35 mm Weight incl Batteries 2172 kg Dimensions in mm W x H x D 3 x 800 x 2050 x 400 Order no of battery bloc 39 8 Ah 40066070902 Order no of batte...

Page 21: ...tteries 54 12 V Battery dimensions in mm L x W x H 307 5 x 171 x 239 Final pole M6 Supply terminals max 35 mm Weight incl Batteries 2250 kg Dimensions in mm W x H x D 3 x 800 x 2050 x 400 Order no of...

Page 22: ...x 239 Final pole M M6 Supply terminals max 35 mm Weight incl Batteries 2638 kg Dimensions in mm W x H x D 4 x 800 x 2050 x 400 Order no of battery bloc 39 8 Ah 40066041395 Order no of battery bloc 89...

Page 23: ...ttery dimensions in mm L x W x H 307 5 x 171 x 239 Final pole M6 Supply terminals max 35 mm Weight incl Batteries 3000 kg Dimensions in mm W x H x D 4 x 800 x 2050 x 400 Order no batterie bloc 4006607...

Page 24: ...1 2 3 4 Technical Data Type of battery C10 1 8 V Z 20 C 12 V 5 5 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V Battery dimensions in mm L x W x H 152 x 65 5 x 98 Connectors S...

Page 25: ...l Data Type of battery C10 1 8 V Z 20 C 12 V 8 5 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V Battery dimensions in mm L x W x H 152 x 98 x 98 Connectors SR 6 3 mm Faston Su...

Page 26: ...Technical Data Type of battery C10 1 8 V Z 20 C 12 V 14 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V Battery dimensions in mm L x W x H 181 x 76 x 167 Connectors M6 Supply...

Page 27: ...1 2 3 4 Technical Data Type of battery C10 1 8 V Z 20 C 12 V 5 5 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V Battery dimensions in mm L x W x H 152 x 65 5 x 94 5 Connector...

Page 28: ...Rated voltage of all batteries 216 V Number of all batteries 18 12 V Battery dimensions in mm L x W x H 152 x 98 x 94 5 Connectors 6 3 mm Faston Supply terminals max 35 mm Weight incl Batteries 170 k...

Page 29: ...C10 1 8 V Z 20 C 12 V 14 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V Battery dimensions in mm L x W x H 181 x 75 x 167 final pole M6 Supply terminals max 35 mm Weight incl...

Page 30: ...C10 1 8 V Z 20 C 12 V 23 3 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V Battery dimensions in mm L x W x H 168 x 127 x 174 final pole M6 Supply terminals max 35 mm Weight in...

Page 31: ...of battery C10 1 8 V Z 20 C 12 V 23 3 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V Battery dimensions in mm L x W x H 168 x 127 x 174 final pole M6 Supply terminals max 35 m...

Page 32: ...8 V Z 20 C 12 V 32 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V Battery dimensions in mm L x W x H 198 x 168 x 175 final pole M6 Supply terminals max 35 mm Weight incl Batte...

Page 33: ...V Z 20 C 12 V 39 8 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V Battery dimensions in mm L x W x H 200 x 169 x 176 final pole M M6 Supply terminals max 35 mm Weight incl Ba...

Page 34: ...20 C 12 V 50 4 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V Battery dimensions in mm L x W x H 220 x 172 x 235 final pole F M6 Supply terminals max 35 mm Weight incl Batter...

Page 35: ...Circuit Diagrams ZB S 10C EURO ZB 1 200K EURO ZB 1 204K 1 2 3 4 5 Technical Data Type of battery C10 1 8 V Z 20 C 12 V 53 7 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V Batt...

Page 36: ...Type of battery C10 1 8 V Z 20 C 12 V 23 3 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V Battery dimensions in mm L x W x H 168 x 127 x 174 final pole M6 Supply terminals max...

Page 37: ...8 V Z 20 C 12 V 32 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V Battery dimensions in mm L x W x H 198 x 168 x 175 final pole M6 Supply terminals max 35 mm Weight incl Batte...

Page 38: ...S 10C6 ZB S 18C6 ZB S 26C6 EURO ZB 1 264K EURO ZB 1 264K 2250 1 2 3 4 Technical Data Type of battery C10 1 8 V Z 20 C 12 V 39 8 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V...

Page 39: ...ZB S 18C6 ZB S 26C6 EURO ZB 1 264K EURO ZB 1 264K 2250 1 2 3 4 5 Technical Data Type of battery C10 1 8 V Z 20 C 12 V 50 4 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V Batte...

Page 40: ...10C6 ZB S 18C6 ZB S 26C6 EURO ZB 1 264K EURO ZB 1 264K 1 2 3 4 5 Technical Data Type of battery C10 1 8 V Z 20 C 12 V 53 7 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V Batte...

Page 41: ...0C6 ZB S 18C6 ZB S 26C6 EURO ZB 1 264K EURO ZB 1 264K 1 2 3 4 5 Technical Data Type of battery C10 1 8 V Z 20 C 12 V 66 2 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V Batter...

Page 42: ...20 C 12 V 85 7 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V Battery dimensions in mm L x W x H 309 x 172 x 239 final pole M M8 Supply terminals max 35 mm Weight incl Batteri...

Page 43: ...y C10 1 8 V Z 20 C 12 V 89 4 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V Battery dimensions in mm L x W x H 307 5 x 171 x 239 final pole M6 Supply terminals max 35 mm Weigh...

Page 44: ...ircuit Diagrams 4 1 Wiring 5 5 Ah to 89 4 Ah 4 2 Wiring 118 Ah IMPORTANT NOTE Only one temperature sensor per charger has to be installed A series or parallel connection of the temperature sensor can...

Page 45: ...Distribution Panel see separate installation instruction 30080001443 IMPORTANT NOTE Only one temperature sensor per charger has to be installed A series or parallel connection of the temperature sens...

Page 46: ...tribution Panel see separate installation instruction 30080001443 IMPORTANT NOTE Only one temperature sensor per charger has to be installed A series or parallel connection of the temperature sensor c...

Page 47: ...tion Panel see separate installation instruction 30080001443 IMPORTANT NOTE Only one temperature sensor per charger has to be installed A series or parallel connection of the temperature sensor can ca...

Page 48: ...ods Code IATA The International AirTransportation Association world wide ICAO Civil Aviation Organization sTechnical Instructions for the Safe Transport of Dangerous Goods by Air 5 6 Transport Inspect...

Page 49: ...rage period of 6 months then every 3 months afterwards storage at 30 C after a storage period of 4 months then every 2 months afterwards When measured open circuit voltage is 2 11V C battery has to be...

Page 50: ...sts of abridgements from national and international standards and guidelines See EN 50272 2 for further information Also observe Ope rating Instructions and Installation Instructions 6 2 1 Temperature...

Page 51: ...voltage 500 V 100 kOhm R 10 MOhm Note 1 To make the first part of the requirement effective personnel shall wear anti static footwear when carrying out mainte nance work on the battery The footwear sh...

Page 52: ...The dispersion of explosive gas depends on the gas release rate and the ventilation close to the source of release 6 2 4 Electrical requirements protection insulation resistance etc To prevent a build...

Page 53: ...llation work is completed lightly coat the connec tion surfaces with the terminal grease supplied This prevents corrosion but is not mandatory Check total battery voltage which should correspond to th...

Page 54: ...e and current settings the discharge conditions the temperature levels the storage conditions the cleanliness of the battery and equipment and other conditions relevant to safety issues and battery s...

Page 55: ...s can cause serious damage to the battery Ensure the same char ging state when changing the battery blocs RECOMMENDATION not more than 25 of the battery packs of a battery set should be replaced There...

Page 56: ...oned by date Security signs attached by date 1 Start Up Check all cells blocks for mechanical damage correct polarity and firmly seated connectors T orques as shown in table 1 apply for screw connecto...

Page 57: ...2 32 20 A 400 FT 2 29 2 32 20 A 500 2 30 2 35 20 A 600 2 27 2 30 20 A 700 2 27 2 30 20 T able 4 Charge voltage in buffer operation d Battery operation charge discharge operation The load is only suppl...

Page 58: ...age by more than the values given in table 7 or if the surface temperature dif ference between cells blocks exceeds 5K the service agent should be contacted Deviations of the battery voltage from the...

Page 59: ...59 Mounting and Operating Instructions CEAG Battery Cabinets 40071860035 N March 2016 www ceag de...

Page 60: ...ide a reliable efficient and safe power supply where it is needed most Eaton s experts have comprehensive in depth specialist knowledge in the area of energy management in the most diverse of sectors...

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