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Mounting and Operating Instructions CEAG Battery Cabinets

   40071860035 (N)   March 2016   www.ceag.de

1 General Information

Important Notes

1 General Information

1.1 Description of Symbols

Important safety notes are marked with symbols in these 

instructions.
Theses stated notes have to be observed essentially.

   WARNING! 

Risk of Injury or Death! Signifies notes which, when not 

observed, can cause impairment of health, (steady) injury 

or death.

  ATTENTION!  

DAMAGE TO PROPERTY!

Signifies notes which, when not observed, can cause dama-

ge to property and even the collapse of the system.

NOTE!

Includes important hints and advice that is important for 

failure -  free  operation.

1.2 Information regarding these instructions

These operating instructions show the safe and proper hand-
ling of the battery. The stated safety notes and instructions as 
well as the local accident prevention- and safety regulations 
have to be observed. 

Before working with the battery, the instructions have to be 

read carefully, especially the chapter ”Safety instructions“.

1.3 Further Applicable Documents

In the battery systems, components from other manufactur-

ers are mounted (batteries). These purchasing – components 

are checked according to danger evaluation by the manufac-

turer. They declare the compliance of the construction with 
the European and national regulations.

1.4 Liability and Guarantee

All information and notes in these instructions are compiled 

according to the valid regulations, the state of the art, our 

long - standing knowledge and experience. 
Keep the instructions near to the battery system, accessible 

for every person working with the battery and at all times. 
Read the instructions carefully before working on and with 

the battery!

1.5 Copyright Protection

All information from the contents, text, drawings, pictures 

and further representations are protected with regard to 

copy-right. 

1.6 Spare Parts

Only use original spare parts from the manufacturer. 

  ATTENTION!

Wrong or faulty spare parts can cause damage, failure or col-

lapse of the system. Take care to ensure the same charging 

state when changing the battery blocs.
When using unapproved spare parts, all guarantee, service, 

damage and liability claims are forfeited.

RECOMMENDATION:

Not more than 25% of the battery packs of a battery set 

should be replaced. Therefore with 18 packs  not more than 

5 packs should be replaced.
When 50% of the expected service life is exceeded and sin-

gle battery packs fail, the complete set should be replaced.

1.7 Recycling

Lead-acid batteries are recyclable products. Recognising the 

need to be involved in the whole life - cycle of a battery and 

to protect the environment, EXIDE Technologies factories 

recycle used lead.
Contact your CEAG Notlichtsysteme representative who will 

advise you on this matter.
This is also valid for used blocks.
For the transport of used accumulators special regulations 

set out, so it is recommended to commission
a special transport or trade company for issuing the freight 

documents and packing this material!!

2 Safety

The battery is designed and built in conformity with the latest 

technical rules at the time of its development and production, 

so it is safe to operate. Danger maybe presented by the 

battery, if it will is used for other than the intended purpose 

and by unskilled personnel.
For any operation on the batteries, from storage to recycling, 

the following safety rules should be observed:
•   Read the „Installation Instructions“ and „Operating 

Instructions“ of stationary closed lead acid batteries 

carefully.

•  Do not smoke.

•   Even when disconnected, a battery remains charged. The 

metal parts of the battery are always electrically active. 

•  Use insulated tools.

Summary of Contents for CEAG ZB-S 10C6

Page 1: ...CEAG Battery Cabinets Mounting and Operating Instructions CEAG Battery Cabinets Target group part 1 Qualified electricans acc to DIN VDE 0105 part 1 Target group part 2 Electrical instructed persons...

Page 2: ...With battery set 357 6 Ah 23 3 2 Compact Battery Cabinets 2C3 24 3 2 1 With battery set 5 5 Ah 24 3 2 2 With battery set 8 5 Ah 25 3 2 3 With battery set 14 Ah 26 3 3 Compact Battery Cabinets 10C3 18...

Page 3: ...nity of the Battery 52 6 2 4 Electrial Requirements Protection Insulation Resistance etc 52 6 2 5 Installation 52 6 3 Preparations 53 6 4 Mounting 53 6 5 Parallel Arrangements 53 6 6 Mounting Position...

Page 4: ...Protection All information from the contents text drawings pictures and further representations are protected with regard to copy right 1 6 Spare Parts Only use original spare parts from the manufact...

Page 5: ...has approved them 2 4 Responsibility of the Operator Keep the instructions near to the battery system accessible for every person working with the battery and at all times Battery must be in a proper...

Page 6: ...3 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V Battery dimensions in mm L x W x H 168 x 127 x 174 final pole M6 Supply terminals max 35 mm Weight incl Batteries 295 kg Dimen...

Page 7: ...216 V Number of all batteries 18 12 V Battery dimensions in mm L x W x H 198 x 168 x 175 final pole M6 Supply terminals max 35 mm Weight incl Batteries 370 kg Dimensions in mm W x H x D 800 x 2050 x 4...

Page 8: ...216 V Number of all batteries 18 12 V Battery dimensions in mm L x W x H 200 x 169 x 176 final pole M M6 Supply terminals max 35 mm Weight incl Batteries 388 kg Dimensions in mm W x H x D 800 x 2050...

Page 9: ...V Battery dimensions in mm L x W x H 220 x 172 x 235 final pole F M6 Supply terminals max 35 mm Weight incl Batteries 495 kg Dimensions in mm W x H x D 800 x 2050 x 400 Order no batterie bloc 4006607...

Page 10: ...2 V Battery dimensions in mm L x W x H 220 x 172 x 235 final pole F M6 Supply terminals max 35 mm Weight incl Batteries 549 kg Dimensions in mm W x H x D 800 x 2050 x 400 Order no batterie bloc 400660...

Page 11: ...V Battery dimensions in mm L x W x H 260 5 x 171 x 239 final pole M M6 Supply terminals max 35 mm Weight incl Batteries 672 kg Dimensions in mm W x H x D 800 x 2050 x 4000 Order no batterie bloc 40066...

Page 12: ...2 V Battery dimensions in mm L x W x H 309 x 172 x 239 final pole M M8 Supply terminals max 35 mm Weight incl Batteries 685 kg Dimensions in mm W x H x D 800 x 2050 x 400 Order no batterie bloc 400660...

Page 13: ...2 V Battery dimensions in mm L x W x H 307 5x 171 x 239 final pole M6 Supply terminals max 35 mm Weight incl Batteries 750 kg Dimensions in mm W x H x D 800 x 2050 x 400 Order no batterie bloc 4006607...

Page 14: ...x H x D 39 8 Ah 200 x 169 x 176 Battery dimensions in mm W x H x D 66 2 Ah 260 5 x 171 x 239 final pole M M6 Supply terminals max 35 mm Weight incl Batteries 1060 kg Dimensions in mm W x H x D 2 x 800...

Page 15: ...ted voltage of all batteries 216 V Number of all batteries 36 6 V Battery dimensions in mm L x W x H 272 x 166 x 190 final pole M8 Supply terminals max 35 mm Weight incl Batteries 1200 kg Dimensions i...

Page 16: ...Battery dimensions in mm W x H x D 89 4 Ah 307 5 x 171 x 239 final pole F M6 Supply terminals max 35 mm Weight incl Batteries 1300 kg Dimensions in mm W x H x D 2 x 800 x 2050 x 400 Order no of batte...

Page 17: ...39 Battery dimensions in mm W x H x D 89 4 Ah 307 5 x 171 x 239 final pole M M6 Supply terminals max 35 mm Weight incl Batteries 1422 kg Dimensions in mm W x H x D 2 x 800 x 2050 x 400 Order no of bat...

Page 18: ...Rated voltage of all batteries 216 V Number of all batteries 36 12 V Battery dimensions in mm W x H x D 307 5 x 171 x 239 final pole M6 Supply terminals max 35 mm Weight incl Batteries 1500 kg Dimens...

Page 19: ...minals max 35 mm Weight incl Batteries 1810 kg Dimensions in mm W x H x D 3 x 800 x 2050 x 400 Order no of battery bloc 39 8 Ah 40066041395 Order no of battery bloc 39 8 Ah 40066070902 Order no of bat...

Page 20: ...5 x 171 x 239 Ah Final pole M M6 Supply terminals max 35 mm Weight incl Batteries 2172 kg Dimensions in mm W x H x D 3 x 800 x 2050 x 400 Order no of battery bloc 39 8 Ah 40066070902 Order no of batte...

Page 21: ...tteries 54 12 V Battery dimensions in mm L x W x H 307 5 x 171 x 239 Final pole M6 Supply terminals max 35 mm Weight incl Batteries 2250 kg Dimensions in mm W x H x D 3 x 800 x 2050 x 400 Order no of...

Page 22: ...x 239 Final pole M M6 Supply terminals max 35 mm Weight incl Batteries 2638 kg Dimensions in mm W x H x D 4 x 800 x 2050 x 400 Order no of battery bloc 39 8 Ah 40066041395 Order no of battery bloc 89...

Page 23: ...ttery dimensions in mm L x W x H 307 5 x 171 x 239 Final pole M6 Supply terminals max 35 mm Weight incl Batteries 3000 kg Dimensions in mm W x H x D 4 x 800 x 2050 x 400 Order no batterie bloc 4006607...

Page 24: ...1 2 3 4 Technical Data Type of battery C10 1 8 V Z 20 C 12 V 5 5 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V Battery dimensions in mm L x W x H 152 x 65 5 x 98 Connectors S...

Page 25: ...l Data Type of battery C10 1 8 V Z 20 C 12 V 8 5 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V Battery dimensions in mm L x W x H 152 x 98 x 98 Connectors SR 6 3 mm Faston Su...

Page 26: ...Technical Data Type of battery C10 1 8 V Z 20 C 12 V 14 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V Battery dimensions in mm L x W x H 181 x 76 x 167 Connectors M6 Supply...

Page 27: ...1 2 3 4 Technical Data Type of battery C10 1 8 V Z 20 C 12 V 5 5 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V Battery dimensions in mm L x W x H 152 x 65 5 x 94 5 Connector...

Page 28: ...Rated voltage of all batteries 216 V Number of all batteries 18 12 V Battery dimensions in mm L x W x H 152 x 98 x 94 5 Connectors 6 3 mm Faston Supply terminals max 35 mm Weight incl Batteries 170 k...

Page 29: ...C10 1 8 V Z 20 C 12 V 14 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V Battery dimensions in mm L x W x H 181 x 75 x 167 final pole M6 Supply terminals max 35 mm Weight incl...

Page 30: ...C10 1 8 V Z 20 C 12 V 23 3 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V Battery dimensions in mm L x W x H 168 x 127 x 174 final pole M6 Supply terminals max 35 mm Weight in...

Page 31: ...of battery C10 1 8 V Z 20 C 12 V 23 3 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V Battery dimensions in mm L x W x H 168 x 127 x 174 final pole M6 Supply terminals max 35 m...

Page 32: ...8 V Z 20 C 12 V 32 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V Battery dimensions in mm L x W x H 198 x 168 x 175 final pole M6 Supply terminals max 35 mm Weight incl Batte...

Page 33: ...V Z 20 C 12 V 39 8 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V Battery dimensions in mm L x W x H 200 x 169 x 176 final pole M M6 Supply terminals max 35 mm Weight incl Ba...

Page 34: ...20 C 12 V 50 4 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V Battery dimensions in mm L x W x H 220 x 172 x 235 final pole F M6 Supply terminals max 35 mm Weight incl Batter...

Page 35: ...Circuit Diagrams ZB S 10C EURO ZB 1 200K EURO ZB 1 204K 1 2 3 4 5 Technical Data Type of battery C10 1 8 V Z 20 C 12 V 53 7 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V Batt...

Page 36: ...Type of battery C10 1 8 V Z 20 C 12 V 23 3 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V Battery dimensions in mm L x W x H 168 x 127 x 174 final pole M6 Supply terminals max...

Page 37: ...8 V Z 20 C 12 V 32 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V Battery dimensions in mm L x W x H 198 x 168 x 175 final pole M6 Supply terminals max 35 mm Weight incl Batte...

Page 38: ...S 10C6 ZB S 18C6 ZB S 26C6 EURO ZB 1 264K EURO ZB 1 264K 2250 1 2 3 4 Technical Data Type of battery C10 1 8 V Z 20 C 12 V 39 8 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V...

Page 39: ...ZB S 18C6 ZB S 26C6 EURO ZB 1 264K EURO ZB 1 264K 2250 1 2 3 4 5 Technical Data Type of battery C10 1 8 V Z 20 C 12 V 50 4 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V Batte...

Page 40: ...10C6 ZB S 18C6 ZB S 26C6 EURO ZB 1 264K EURO ZB 1 264K 1 2 3 4 5 Technical Data Type of battery C10 1 8 V Z 20 C 12 V 53 7 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V Batte...

Page 41: ...0C6 ZB S 18C6 ZB S 26C6 EURO ZB 1 264K EURO ZB 1 264K 1 2 3 4 5 Technical Data Type of battery C10 1 8 V Z 20 C 12 V 66 2 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V Batter...

Page 42: ...20 C 12 V 85 7 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V Battery dimensions in mm L x W x H 309 x 172 x 239 final pole M M8 Supply terminals max 35 mm Weight incl Batteri...

Page 43: ...y C10 1 8 V Z 20 C 12 V 89 4 Ah Rated voltage of all batteries 216 V Number of all batteries 18 12 V Battery dimensions in mm L x W x H 307 5 x 171 x 239 final pole M6 Supply terminals max 35 mm Weigh...

Page 44: ...ircuit Diagrams 4 1 Wiring 5 5 Ah to 89 4 Ah 4 2 Wiring 118 Ah IMPORTANT NOTE Only one temperature sensor per charger has to be installed A series or parallel connection of the temperature sensor can...

Page 45: ...Distribution Panel see separate installation instruction 30080001443 IMPORTANT NOTE Only one temperature sensor per charger has to be installed A series or parallel connection of the temperature sens...

Page 46: ...tribution Panel see separate installation instruction 30080001443 IMPORTANT NOTE Only one temperature sensor per charger has to be installed A series or parallel connection of the temperature sensor c...

Page 47: ...tion Panel see separate installation instruction 30080001443 IMPORTANT NOTE Only one temperature sensor per charger has to be installed A series or parallel connection of the temperature sensor can ca...

Page 48: ...ods Code IATA The International AirTransportation Association world wide ICAO Civil Aviation Organization sTechnical Instructions for the Safe Transport of Dangerous Goods by Air 5 6 Transport Inspect...

Page 49: ...rage period of 6 months then every 3 months afterwards storage at 30 C after a storage period of 4 months then every 2 months afterwards When measured open circuit voltage is 2 11V C battery has to be...

Page 50: ...sts of abridgements from national and international standards and guidelines See EN 50272 2 for further information Also observe Ope rating Instructions and Installation Instructions 6 2 1 Temperature...

Page 51: ...voltage 500 V 100 kOhm R 10 MOhm Note 1 To make the first part of the requirement effective personnel shall wear anti static footwear when carrying out mainte nance work on the battery The footwear sh...

Page 52: ...The dispersion of explosive gas depends on the gas release rate and the ventilation close to the source of release 6 2 4 Electrical requirements protection insulation resistance etc To prevent a build...

Page 53: ...llation work is completed lightly coat the connec tion surfaces with the terminal grease supplied This prevents corrosion but is not mandatory Check total battery voltage which should correspond to th...

Page 54: ...e and current settings the discharge conditions the temperature levels the storage conditions the cleanliness of the battery and equipment and other conditions relevant to safety issues and battery s...

Page 55: ...s can cause serious damage to the battery Ensure the same char ging state when changing the battery blocs RECOMMENDATION not more than 25 of the battery packs of a battery set should be replaced There...

Page 56: ...oned by date Security signs attached by date 1 Start Up Check all cells blocks for mechanical damage correct polarity and firmly seated connectors T orques as shown in table 1 apply for screw connecto...

Page 57: ...2 32 20 A 400 FT 2 29 2 32 20 A 500 2 30 2 35 20 A 600 2 27 2 30 20 A 700 2 27 2 30 20 T able 4 Charge voltage in buffer operation d Battery operation charge discharge operation The load is only suppl...

Page 58: ...age by more than the values given in table 7 or if the surface temperature dif ference between cells blocks exceeds 5K the service agent should be contacted Deviations of the battery voltage from the...

Page 59: ...59 Mounting and Operating Instructions CEAG Battery Cabinets 40071860035 N March 2016 www ceag de...

Page 60: ...ide a reliable efficient and safe power supply where it is needed most Eaton s experts have comprehensive in depth specialist knowledge in the area of energy management in the most diverse of sectors...

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