Eaton 9395C-1000/1000 Installation And Operation Manual Download Page 35

Page: 35 / 156

UPS Installation Plan and Unpacking

Eaton

Power Xpert

9395C UPS Installation and Operation Manual P-164000821—Rev 01

www.eaton.com/powerquality

3-11

Terminals E1A through E5A and E9A through E11A are stud type terminals. The intercabinet power wiring
connections for this equipment are rated at 90°C. See Table 3-5 for intercabinet power cable terminations and
Table 3-5 for supplied intercabinet wiring terminal hardware.

The torque values listed in Table 3-5 for the M8 studs are the maximum allowable. Tightening further will risk
breaking or twisting the stud.

Figure 4-8 through Figure 4-9 show the location of the power cable terminals inside the UPS.

Terminals E1 through E11 are 2-hole busbar mountings for standard NEMA 2-hole barrel lugs. The power wiring
connections for this equipment a Table 3-9 for recommended installation parts and tools not supplied by Eaton.

Figure 4-15 through Figure 4-1 7 show the location of the power cable terminals inside the UPS.

Table 3-5. UPS External Power Cable Terminations

Terminal Function

Terminal

Function

Bus Landing

Tightening Torque

Nm (lb ft)

Stud

AC Input to ISBM

Section

E1A Phase

–

stud

mounting

14.2

(10.4)

E2A Phase

–

stud

mounting

14.2

(10.4)

E2A Phase

–

stud

mounting

14.2

(10.4)

AC Input from ISBM

Section

E9A Phase

–

stud

mounting

14.2

(10.4)

E10A Phase

–

stud

mounting

14.2

(10.4)

E11A Phase

–

stud

mounting

14.2

(10.4)

E12A Neutral

–

stud

mounting

14.2

(10.4)

DC Input to ISBM

Section

E4A Positive

6 – stud mounting

(2 per ISBM)

14.2 (10.4)

E5A Negative

6 – stud mounting

(2 per ISBM)

14.2 (10.4)

Table 3-6. Supplied Intercabinet Wiring Terminal Hardware Kit

Part

Size

Quantity

Terminals Used On

Eaton Part Number

Flat Washer

ISBM AC Input, ISBM Battery Input, ISBM AC Output

180500036-080

Conical Washer

ISBM AC Input, ISBM Battery Input, ISBM AC Output

180500037-080

Nut

ISBM AC Input, ISBM Battery Input, ISBM AC Output

180200001-05

Table 3-7. UPS External Power Cable Terminations

Terminal Function

Terminal

Function

Bus Landings

(using both sides of bus)

Tightening Torque

Nm (lb ft)

Bolt Size

AC Input to UPS Rectifier

Phase A

6 – 2 bolt mounting

76 (56)

M12

Phase B

6 – 2 bolt mounting

76 (56)

M12

Phase C

6 – 2 bolt mounting

76 (56)

M12

AC Input to Bypass

Phase A

6 – 2 bolt mounting

76 (56)

M12

Phase B

6 – 2 bolt mounting

76 (56)

M12

Phase C

6 – 2 bolt mounting

76 (56)

M12

AC Output to Critical Load

Phase A

6 – 2 bolt mounting

76 (56)

M12

E10

Phase B

6 – 2 bolt mounting

76 (56)

M12

E11

Phase C

6 – 2 bolt mounting

76 (56)

M12

Summary of Contents for 9395C-1000/1000

Page 1: ...Eaton Power Xpert 9395C UPS 1000kW 1000kVA 1000kW 1100kVA or 1100kW 1100kVA Installation and Operation Manual ...

Page 2: ......

Page 3: ...Eaton Power Xpert 9395C UPS 1000kW 1000kVA 1000kW 1100kVA or 1100kW 1100kVA Installation and Operation Manual ...

Page 4: ...ictions or additional measures may be needed to prevent electromagnetic disturbances AVERTISSEMENT Les ventes et la distribution de ce produit sont limitées aux partenaires avisés EN CEI 62040 2 Des restrictions en matière d installation ou des mesures supplémentaires sont parfois nécessaires pour éviter les perturbations électromagnétiques Eaton and Power Xpert are registered trademarks and Predi...

Page 5: ...tallation Plan 3 1 3 2 Preparing the Site 3 1 3 2 1 Environmental Considerations 3 1 3 2 2 Installation Considerations 3 2 3 2 3 UPS System Power Wiring Preparation 3 9 3 3 Inspecting and Unpacking the UPS Cabinets 3 16 4 INSTALLATION 4 1 4 1 Preliminary Installation Information 4 1 4 2 Unloading the UPS Sections from the Pallet 4 1 4 3 Mechanically Joining the Sections 4 7 4 4 Electrically Connec...

Page 6: ...NG INSTRUCTIONS 7 1 7 1 UPS Controls and Indicators 7 1 7 1 1 Control Panel 7 1 7 1 2 DC Control Panel 7 2 7 2 Color Touchscreen Control Panel 7 3 7 3 Using the Color Touchscreen Control Panel 7 4 7 3 1 Status Indicators 7 5 7 3 2 Using the Touch Screen 7 5 7 3 3 Using the Main Menu Buttons 7 7 7 3 4 Power Maps Screen Online Mode 7 8 7 3 5 Power Maps Screen Bypass Mode 7 10 7 3 6 Command Confirmat...

Page 7: ...rface Module II 8 6 8 8 Supervisory Contact Module II 8 7 9 UPS MAINTENANCE 9 1 9 1 Important Safety Instructions 9 1 9 2 Performing Preventive Maintenance 9 2 9 2 1 DAILY Maintenance 9 2 9 2 2 MONTHLY Maintenance 9 2 9 2 3 PERIODIC Maintenance 9 5 9 2 4 ANNUAL Maintenance 9 5 9 2 5 BATTERY Maintenance 9 5 9 3 Installing Batteries 9 6 9 4 Recycling the Used Battery or UPS 9 6 9 5 Maintenance Train...

Page 8: ...TABLE OF CONTENTS iv Eaton Power Xpert 9395C UPS Installation and Operation Manual P 164000821 Rev 01 www eaton com powerquality This page intentionally left blank ...

Page 9: ...10 UPS Intercabinet Interface Harness Locations 4 14 Figure 4 11 Pl1 Interface Board Location 4 15 Figure 4 12 J39 Location on Pl1 Interface Board 4 15 Figure 4 13 ISBM and PM Section Debris Shields 4 17 Figure 4 14 ISBM and PM Section Conduit and Wire Entry Locations 4 18 Figure 4 15 ISBM Section Power Terminal Locations 4 20 Figure 4 16 ISBM Section Power Terminal Detail AA 4 21 Figure 4 17 ISBM...

Page 10: ...me Screen 7 8 Figure 7 10 Average Efficiency Screen from Home Screen 7 9 Figure 7 11 Consumption Screen from Home Screen 7 9 Figure 7 12 Bypass Screen 7 10 Figure 7 13 Typical Command Confirmation Screen Charger Off 7 10 Figure 7 14 Meters Summary Screen 7 11 Figure 7 15 Input Meters Screen 7 12 Figure 7 16 Bypass Meters Screen 7 12 Figure 7 17 Output Meters Screen 7 13 Figure 7 18 Input Meters De...

Page 11: ...n 7 25 Figure 7 41 System Overview Screen 7 26 Figure 7 42 REPO Operation 7 29 Figure 8 1 Optional X Slot Cards 8 1 Figure 8 2 Remote Monitor Panel II 8 4 Figure 8 3 Relay Interface Module II 8 6 Figure 8 4 Supervisory Contact Module II 8 7 Figure 9 1 ISBM Section Air Filter Locations Continuous Static Switch 9 4 Figure 9 2 PM Section Air Filter Locations 9 5 ...

Page 12: ...LIST OF FIGURES viii Eaton Power Xpert 9395C UPS Installation and Operation Manual P 164000821 Rev 01 www eaton com powerquality This page intentionally left blank ...

Page 13: ...s sags and other irregularities that are inherent in commercial utility power Working with a building s electrical system the UPS system supplies clean consistent power that sensitive electronic equipment requires for reliable operation During brownouts blackouts and other power interruptions batteries provide emergency power to safeguard operation The UPS is housed in a free standing cabinet divi...

Page 14: ...om of the cabinet with connections made to easily accessible terminals Control wiring is routed through the top of the cabinet and must be installed in accordance with Class 1 wiring methods 1 1 2 Control Panel The control panel located on the front of the UPS is a 7 inch color touchscreen to control the operation of the UPS and to display the status of the UPS system See Chapter 7 UPS Operating I...

Page 15: ...ree batteries The cabinets are designed for standalone installation and may be installed adjacent to the UPS or in a separate location The recommended installation location for adjacent battery cabinets is on the right side of the UPS cabinet to allow for future expansion using an external module Consult the Eaton Power Xpert 9395C Integrated Battery Cabinet Models 1085 and 1085HR Installation Man...

Page 16: ...st and next scheduled service dates firmware versions The service notifies customers of critical alarms supports remote diagnostics and facilitates smart dispatch of technicians PredictPulse requires a Power Xpert Gateway Card PXGX connectivity card in an X Slot communication bay and an Environmental Monitoring Probe EMP for battery temperature humidity monitoring See Chapter 8 Communication for a...

Page 17: ...s The following are examples of symbols used on the UPS or accessories to alert you to important information Icon Description Information notes call attention to important features or instructions Keys Brackets are used when referring to a specific key such as Enter or Ctrl RISK OF ELECTRIC SHOCK Observe the warning associated with the risk of electric shock symbol CAUTION REFER TO OPERATOR S MANU...

Page 18: ...nd telephone numbers l A question about any of the information in this manual l A question this manual does not answer Please call the Customer Reliability Center at United States 1 800 843 9433 or 1 919 870 3028 Canada 1 800 461 9166 ext 260 All other countries Call your local service representative Please use the following e mail address for manual comments suggestions or to report an error in t...

Page 19: ...minals may carry live voltage even when the UPS is disconnected from an AC source l To reduce the risk of fire or electric shock install this UPS in a temperature and humidity controlled indoor environment free of conductive contaminants Ambient temperature must not exceed 40 C 104 F Do not operate near water or excessive humidity 95 maximum The system is not intended for outdoor use l Ensure all ...

Page 20: ... bon fonctionnement du produit Lors de la vérification du fonctionnement de l UPS ne pas enlever la mise à la terre si des charges y sont raccordées l Ne pas ouvrir ni abîmer les batteries L électrolyte qu elles contiennent est dangereux pour la peau et les yeux Il peut être toxique CAUTION l Installation or servicing should be performed by qualified service personnel knowledgeable of UPS and batt...

Page 21: ...t exposées à des flammes l Garder les portes de l onduleur fermées et les panneaux avant en place pour garantir une circulation adéquate de l air de refroidissement et pour protéger le personnel des tensions dangereuses dans l unité l Ne pas installer ni faire fonctionner l onduleur près d une source de chaleur au gaz ou à l électricité l Le milieu de fonctionnement doit toujours correspondre aux ...

Page 22: ...fourche vers le haut l Insérer complètement les fourches dans les passages de fourche de la base NE PAS insérer partiellement les fourches dans les passages pour déplacer l armoire l Il est possible d insérer partiellement les fourches dans les passages avant et arrière pour les petits déplacements et ce si les fourches sont en position horizontale sans pointer vers le haut l NE PAS utiliser les p...

Page 23: ...Section I Installation ...

Page 24: ......

Page 25: ...ements specified 3 2 1 Environmental Considerations Make sure that the environment for the 9395C 1100 UPS meets the following operating restrictions The environmental requirements specified below are for the air at the intake ports of the 9395C 1100 and are the maximum not to exceed ratings l There shall be at least a 1 0 C 1 8 F difference between the dry bulb temperature and the wet bulb tempera...

Page 26: ...ng environment must meet the maximum weight requirements shown in Table 3 1 and the size requirements shown in Figure 3 1 through Figure 3 9 Dimensions are in millimeters inches Table 3 1 includes the weights of the heaviest cabinet configuration Actual weights may be less due to the installed configuration Weights are in kilograms pounds The UPS cabinet uses forced air cooling to regulate interna...

Page 27: ... or void the battery warranty Refer to Eaton s Terms and Conditions of Sale with Battery Replacement Coverage and the Battery Replacement Price Book for more information These documents can be found at www eaton com powerquality or contact an Eaton service representative for information on how to obtain copies Table 3 3 480V Air Conditioning or Ventilation Requirements During Full Load Operation M...

Page 28: ...king 3 4 Eaton Power Xpert 9395C UPS Installation and Operation Manual P 164000821 Rev 01 www eaton com powerquality Figure 3 2 UPS Cabinet Dimensions Right Side View Dimensions are in millimeters inches 868 8 34 2 38 8 1 5 830 32 7 ...

Page 29: ...tion Manual P 164000821 Rev 01 www eaton com powerquality 3 5 Figure 3 3 ISBM Section Dimensions Front View Figure 3 4 ISBM Section Dimensions Top View 1964 77 3 Dimensions are in millimeters inches 1508 59 4 TBD TBD TBD TBD 32 1 3 470 18 5 Front Dimensions are in millimeters inches TOP ...

Page 30: ...n and Operation Manual P 164000821 Rev 01 www eaton com powerquality Figure 3 5 ISBM Section Dimensions Bottom View Figure 3 6 PM Section Dimensions CONDUIT LANDING FOR AC INPUT AND OUTPUT AND DC INPUT OPTIONAL TOP OR BOTTOM Dimensions are in millimeters inches 2223 87 5 1964 77 3 ...

Page 31: ... Eaton Power Xpert 9395C UPS Installation and Operation Manual P 164000821 Rev 01 www eaton com powerquality 3 7 Figure 3 7 PM Dimensions Top View 720 7 28 37 720 8 28 38 720 7 28 37 2192 6 86 3 Dimensions are in millimeters inches Front ...

Page 32: ... P 164000821 Rev 01 www eaton com powerquality Figure 3 8 UPS Center of Gravity Side View DIMENSIONS MM IN CENTER OF GRAVITY POWER CABINET A B 453 17 8 416 16 4 470 18 5 A B UPS ISBM 1160 45 7 1220 48 1 1132 44 6 1964 77 3 Front View ISBM 1508 59 4 POWER CABINET 2223 87 5 1110 43 7 950 37 4 2081 81 93 ...

Page 33: ... feeder breakers must be provided one for the UPS or rectifier input breaker RIB if installed and one for the maintenance bypass input DO NOT use a single feed or a single feeder breaker to supply both the UPS or RIB and the maintenance bypass If a bypass input breaker BIB is installed in the maintenance bypass and a single feed UPS is being installed a single feed to the maintenance bypass is acc...

Page 34: ... for optimum system performance and battery run time Battery Cable Routing Requirements Conduit applications Each conduit must have a Positive Negative and Ground conductor There must be an equal number of positive and negative conductors in a single conduit Only one ground conductor is required in each conduit Raceway applications Positive and negative battery cables must be run side by side in t...

Page 35: ...2 10 4 M8 E2A Phase B 4 stud mounting 14 2 10 4 M8 E2A Phase C 4 stud mounting 14 2 10 4 M8 AC Input from ISBM Section E9A Phase A 4 stud mounting 14 2 10 4 M8 E10A Phase B 4 stud mounting 14 2 10 4 M8 E11A Phase C 4 stud mounting 14 2 10 4 M8 E12A Neutral 4 stud mounting 14 2 10 4 M8 DC Input to ISBM Section E4A Positive 6 stud mounting 2 per ISBM 14 2 10 4 M8 E5A Negative 6 stud mounting 2 per I...

Page 36: ...0 Ground and Neutral 180190078 088 Bolt Grade 5 M12 x 50 mm 86 Rectifier Input Bypass Input Battery Input and Output 180190078 115 Flat Washer M12 52 Rectifier Input Bypass Input Battery Input and Output 180500036 120 Conical Washer M12 26 Rectifier Input Bypass Input Battery Input and Output 180500037 120 Nut M12 26 Rectifier Input Bypass Input Battery Input and Output 180200001 07 Table 3 9 Reco...

Page 37: ... 4 for wiring requirements If an output lockable disconnect is required it is to be supplied by the customer Table 3 10 480V Power Cable Conduit Recommendations UPS Model Voltage Terminal Number of Wires in Conduit Minimum Conduit Trade Size Number of Conduits Eaton 9395C 1000 1000 Eaton 9395C 1000 1100 480 Vac AC Input to UPS Rectifier A B C Ground 4 3 5 AC Input to Bypass and Output A B C Ground...

Page 38: ...tection and bypass and output disconnect switches are to be provided by the customer Module Output Breakers MOBs are to be provided by the customer Table 3 12 lists the recommended rating for bypass output and MOB circuit breakers with breaker ratings There is no manual DC disconnect device within the UPS A battery disconnect switch is required for battery systems and may also be required by NEC o...

Page 39: ...ld be rated at 600V 1A minimum and 12 AWG maximum l Use Class 2 wiring methods as defined by the NEC for interface wiring up to 30V The wire should be rated at 24V 1A minimum When Class 2 circuit wiring must be mixed with Class 1 wiring use Class 1 wire and wiring methods l Use shielded twisted pair wires for each input and return or common l All interface wiring and conduit is to be provided by t...

Page 40: ...protective packaging material WARNING The UPS sections are heavy see Table 3 1 If unpacking and unloading instructions are not closely followed the cabinets may tip and cause serious injury AVERTISSEMENT Les sections de l onduleur sont lourdes voir le Table 3 1 Suivre attentivement les instructions de déchargement et de déballage pour eviter de renverser les armoires ce qui pourrait causer de grav...

Page 41: ...s petits déplacements et ce si les fourches sont en position horizontale sans pointer vers le haut l NE PAS utiliser les passages de fourche à l extrémité de l armoire pour la déplacer l Les passages de fourche à l extrémité de l armoire peuvent servir lors des petits déplacements et ce si les fourches sont en position horizontale sans pointer vers le haut Si ces instructions ne sont pas suivies d...

Page 42: ...binets 5 Remove the packing material and discard or recycle in a responsible manner 6 Inspect the contents for any evidence of physical damage and compare each item with the Bill of Lading If damage has occurred or shortages are evident contact an Eaton service representative immediately to determine the extent of the damage and its impact on further installation NOTE The ISBM and PM sections are ...

Page 43: ...S Installation Plan and Unpacking Eaton Power Xpert 9395C UPS Installation and Operation Manual P 164000821 Rev 01 www eaton com powerquality 3 19 Figure 3 10 UPS Cabinet as Shipped on Pallet ISBM Section ...

Page 44: ...PS Installation Plan and Unpacking 3 20 Eaton Power Xpert 9395C UPS Installation and Operation Manual P 164000821 Rev 01 www eaton com powerquality Figure 3 11 UPS Cabinet as Shipped on Pallet PM Section ...

Page 45: ...equired Plate material is 16 gauge steel 1 5 mm 0 06 thick l If perforated floor tiles are required for ventilation place them in front of the UPS 4 2 Unloading the UPS Sections from the Pallet The ISBM and PM sections are bolted to separate wooden pallets supported by wood skids To remove the pallets WARNING The ISBM with PM section is heavy see Table 3 1 If unpacking and unloading instructions a...

Page 46: ...es fourches du chariot élévateur sont en position horizontale avant de les insérer dans les passages de fourche NE PAS orienter les pointes de fourche vers le haut l Insérer complètement les fourches dans les passages de fourche de la base NE PAS insérer partiellement les fourches dans les passages pour déplacer l armoire l Il est possible d insérer partiellement les fourches dans les passages ava...

Page 47: ...ket to the pallet see Figure 4 1 or Figure 4 5 Remove the left side shipping bracket 3 Remove the three bolts securing the right side shipping bracket to the cabinet and three bolts securing the bracket to the pallet see Figure 4 2 or Figure 4 6 Remove the right side shipping bracket Figure 4 1 Removing the ISBM Section Left Side Shipping Bracket Shipping Bracket Bolts Shipping Bracket Bolts Palle...

Page 48: ...se the cabinet until the cabinet bottom clears the pallet by approximately 3 mm 1 8 5 Pull the pallet from under the cabinet Discard or recycle the pallet and shipping brackets in a responsible manner 6 Carefully lower the cabinet until the cabinet base contacts the floor 7 Repeat Steps 2 through 6 for the remaining cabinet 8 Proceed to paragraph 4 5 Shipping Bracket Bolts Shipping Bracket Bolts P...

Page 49: ...tallation and Operation Manual P 164000821 Rev 01 www eaton com powerquality 4 5 Figure 4 3 Removing the PM Section Left Side Shipping Bracket Shipping Bracket Bolts Shipping Bracket Bolts Pallet Left Side Shipping Bracket Removable Front Panels ...

Page 50: ...t 9395C UPS Installation and Operation Manual P 164000821 Rev 01 www eaton com powerquality Figure 4 4 Removing the PM Section Right Side Shipping Bracket Shipping Bracket Bolts Shipping Bracket Bolts Pallet Right Side Shipping Bracket ...

Page 51: ...g the top and bottom internal safety shield panels and remove the panels Retain the hardware for later use Figure 4 5 Section Joining CAUTION Use care during installation to protect components mounted on the right side of the ISBM section and the intercabinet wiring harnesses attached to the left side PM section from damage NOTE The following procedure permits the UPS sections to be installed in a...

Page 52: ...de and the front of the cabinet bases are flush with each other see Figure 4 6 Figure 4 6 ISBM and PM Sections Joined 5 Locate the hardware kit packed inside a drawstring bag tied to the ISBM section Locate two flat brackets and screws from the hardware kit Align the holes in the flat brackets over holes in the top rear and top front of the ISBM and PM sections Secure the brackets with the screws ...

Page 53: ... at the bottom hinge pivot point then lift the door off Retain the hardware for later use 3 Remove the screws securing the ISBM section right bottom internal safety shield panel and remove the panel to gain access to the internal input output and battery terminals Retain the hardware for later use Front View Base Bracket Power Cabinet Section Base ISBM Section Base Bracket from Kit Screw from Kit ...

Page 54: ...ct cable lug to the proper terminals See paragraph 3 2 3 for wiring and termination requirements 9 Install the remaining hardware three washers conical washers and nuts onto the AC Input to PM terminals designated for the PM and secure the hardware see Figure 4 8 10 Remove left front panel and lower fan panel to get access to the PM ground lug see Figure 4 8 Locate the ground braid in the bottom l...

Page 55: ...6 connector to the J56 connector 16 Locate the mating J60 connector in the PM section wireway see Figure 4 10 and connect the J60 connector to the P60 connector 17 Locate the mating P61 connector in the PM section wireway see Figure 4 10 and connect the P61 connector to the J61 connector 18 In the PM section see Figure 4 10 locate the coiled RJ 45 CAN cable Remove the wire ties securing the cable ...

Page 56: ...nd Operation Manual P 164000821 Rev 01 www eaton com powerquality Figure 4 8 ISBM Section Intercabinet Power Terminal Locations Power Module PM Ground lug location Behind fan panel PM Fan Panel Left door panel removed AC Output from PM See Figure 4 9 for detail ...

Page 57: ...Cable Power In Orange ISBM Cable Power Out Orange 2 ISBM Cable Power Out Orange ISBM Cable Power Out Orange PM Cable Power In Brown 2 PM Cable Power In Brown IPM Cable Power In Brown PM Cable Power Out Brown 2 PM Cable Power Out Brown PM Cable Power Out Brown PM Cable Red 2 IPM Cable Red PM Cable Red PM Cable Power In Yellow 2 PM Cable Power In Yellow PM Cable Power In Yellow PM Cable Black 2 PM C...

Page 58: ...10 UPS Intercabinet Interface Harness Locations Wiring Access Location of RJ 45 Coiled CAN Cable Location of P61 Harness PM Section Left Side View ISBM Section Right Side View Front FRONT Location of J50 J51 J56 J61 J70 and P60 Coiled Harnesses Location of J60 P50 P51 and P56 Harnesses PM Ground Cable Access ISBM to PM AC Wiring Access ...

Page 59: ...ion Manual P 164000821 Rev 01 www eaton com powerquality 4 15 Figure 4 11 Pl1 Interface Board Location Figure 4 12 J39 Location on Pl1 Interface Board ISBM Section Right Side Inside View Pl1 Interface Board Front Pl1 Interface Board J39 to Power Module CAN Connector ...

Page 60: ...r bottom of the cabinet to the UPS terminals See Figure 4 14 through Figure 4 16 for wiring access information and terminal locations Top Access Wiring Remove the top conduit plate from the top of the ISBM section Identify all conduit requirements and mark their location Drill and punch all conduit holes in the top conduit plate prior to mounting on the ISBM section Install the conduit plate and i...

Page 61: ...nstallation Eaton Power Xpert 9395C UPS Installation and Operation Manual P 164000821 Rev 01 www eaton com powerquality 4 17 Figure 4 13 ISBM and PM Section Debris Shields PM Top ISBM Top Debris Shields ...

Page 62: ... Input and Output and DC Input Remove panel to drill or punch conduit holes TOP VIEW Interface Entry Conduit Landings for TB1 through TB3 Wiring and X Slot Connections Remove panels to drill or punch conduit holes Front Bottom Entry Conduit Landing for AC Input and Output and DC Input Remove panel to drill or punch conduit holes BOTTOM VIEW Front CONDUIT LANDING FOR AC INPUT AND OUTPUT AND DC INPU...

Page 63: ...ISBM section See paragraph 3 2 3 for wiring and termination requirements 6 Using hardware from the external wiring terminal hardware kit see Table 3 8 connect phase A B and C wiring from the output terminals of each UPS unit to the customer supplied tie cabinet or load distribution panel See paragraph 3 2 3 for wiring and termination requirements 7 Proceed to paragraph 4 6 2 8 Using hardware from ...

Page 64: ... Power Terminal Locations DC Input from Battery E4 For 4 wire systems only DC Input from Battery E5 AC Input to UPS Bypass A B C See Figure 4 18 for Detail AA See Figure 4 19 or Figure 4 20 for Detail BB See Figure 4 19 or Figure 4 20 for Detail BB AC Output to Critical Load Phase B E10 ISBM A A B B E9 E10 E11 AC OUTPUT TO LOAD Phase C E11 Phase A E9 ...

Page 65: ...llation and Operation Manual P 164000821 Rev 01 www eaton com powerquality 4 21 Figure 4 16 ISBM Section Power Terminal Detail AA E1 E2 E3 AC INPUT TO RECTIFIER GROUND BUS E6 E7 E8 AC INPUT TO BYPASS SECTION A A AC INPUT TO BYPASS E7 E8 E6 E3 E1 E2 ...

Page 66: ...e Table 3 8 connect the positive negative and ground DC power wiring from the battery systems or disconnects to the ISBM section battery and ground terminals See paragraph 3 2 3 for wiring and termination requirements 3 After wiring the UPS system to the facility power and critical load be sure to ground the system according to local and or national electrical wiring codes 4 If wiring interface co...

Page 67: ... Common Battery 4 7 Installing Interface Connections WARNING Hazardous voltages are present near the user interface terminal area if the UPS is not totally disconnected AVERTISSEMENT Des tensions dangereuses sont présentes près de l enceinte du terminal de l interface utilisateur si l onduleur n est pas totalement débranché Front Section B B BATTERY INPUT E4 BATTERY INPUT E5 ...

Page 68: ... the hardware for later use see Figure 4 18 5 Remove the interface entry conduit landing plates to drill or punch holes see Figure 4 14 6 Reinstall the interface entry plates and install the conduit WARNING Do not directly connect relay contacts to the mains related circuits Reinforced insulation to the mains is required AVERTISSEMENT Ne pas directement brancher les contacts de relais aux circuits...

Page 69: ...eration Manual P 164000821 Rev 01 www eaton com powerquality 4 25 Figure 4 18 ISBM Section Interface Terminal Locations X Slot Communication Bays TB3 TB1 and TB2 See Figure 4 21 for detail See Figure 4 24 for terminal assignments See Figure 4 25 for detail ISBM ...

Page 70: ...urpose normally open NO relay contact 6 Alarm Relay Common 7 48 Vdc Bypass Shunt Trip 8 48 Vdc Bypass Shunt Trip 9 Bypass NC AUX 10 Bypass NC AUX Common Terminal TB3 Name Description 1 Building Alarm 1 Input Programmable UPS alarm activated by a remote dry contact closure 2 Building Alarm 1 Return 3 Building Alarm 2 Input Programmable UPS alarm activated by a remote dry contact closure 4 Building ...

Page 71: ... relay contacts have a maximum current rating of 5A and a switched voltage rating of 30 Vac and 28 Vdc NOTE Alarm relay normally open and normally closed return terminals are separated on the terminal board but are electrically in comm NOTE Do not directly connect relay contacts to the mains related circuits Reinforced insulation to the mains is required NOTE Alarm relay wiring should be a minimum...

Page 72: ...ch contacts are customer supplied NOTE The building alarms can be programmed to display the alarm functional name NOTE A jumper wire must be connected between pins 1 and 2 on TB1 if the normally closed REPO contact is not used UPS TB1 TB2 REPO NC REPO Return REPO NO REPO Return Battery Aux Battery Aux Common Battery UVR Battery UVR Pull Chain 1 10 1 10 Pull Chain Common Alarm Relay NC Alarm Relay ...

Page 73: ...gure 4 14 7 Reinstall the interface entry plate and install the conduit 8 Route the UVR and battery aux wiring from the battery disconnects to the UPS cabinet See Figure 4 14 and Figure 4 15 for UPS wiring access information and terminal locations 9 Connect the wiring to the TB1 terminals 10 Reinstall the top internal safety shield panel and secure with the retained hardware 11 Reinstall the front...

Page 74: ...stall the conduit 5 Route and install the LAN and other cables to the appropriate X Slot cards See Figure 4 18 and Figure 4 23 for X Slot communication bay locations 6 Close the door and secure the latch 7 Refer to the manual supplied with the X Slot card for operator instructions Figure 4 23 X Slot Communication Bays NOTE LAN drops for use with X Slot cards must be provided by the customer NOTE W...

Page 75: ...ve the door Remove the retaining screw located inside the door at the bottom hinge pivot point then lift the door off Retain the hardware for later use Figure 4 24 REPO Switch NOTE Before installing a REPO switch verify that the UPS was installed according to the instructions in paragraphs 4 2 through 4 7 NOTE When installing the REPO switch you must install conduit between the device and the UPS ...

Page 76: ...ith the first REPO Figure 4 25 Normally Open REPO Switch Wiring 12 If required install wiring from the REPO switch to the trip circuitry of the upstream protective devices A second contact block is provided on the REPO switch for this function see Figure 4 24 The REPO switch wiring must be in accordance with NEC Article 725 Class 2 requirements 13 Reinstall the top internal safety shield panel and...

Page 77: ... REPO Switch NC Twisted Wires 1 NC 2 Return 4 Return NOTE REPO switch rating is 24 Vdc 1A minimum NOTE The REPO switch must be a latching type switch not tied to any other circuits NOTE REPO normally open and normally closed return terminals are separated on the terminal board but are electrically in common 1 2 3 NO UPS TB1 REPO Switch NO Twisted Wires 1 NC 2 Return 4 Return REPO Switch NC NOTE RE...

Page 78: ...allation Checklist The final step in installing the UPS system is completing the following Installation Checklist This checklist ensures that you have completely installed all hardware cables and other equipment Complete all items listed on the checklist to ensure a smooth installation Make a copy of the Installation Checklist before filling it out and retain the original After the installation is...

Page 79: ... connections have been completed o A ground conductor is properly installed o Air conditioning equipment is installed and operating correctly o The area around the installed UPS system is clean and dust free It is recommended that the UPS be installed on a level floor suitable for computer or electronic equipment o Adequate workspace exists around the UPS and other cabinets o Adequate lighting is ...

Page 80: ..._________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ ________________________________________________________________________ _________...

Page 81: ...ass 1 wiring methods as defined by the NEC for interface and power wiring from 30 to 600V l Use Class 2 wiring methods as defined by the NEC for interface and power wiring up to 30V The wire should be rated at 24V 1A minimum l Signal wiring should be a minimum of 22 AWG and a maximum of 14 AWG l The wire should be twisted pair rated for 5A maximum Power wiring should be a minimum of 22 AWG and a m...

Page 82: ...ct Module II to the UPS Figure 5 1 Powerware Hot Sync CAN Bridge Card To install the card 1 Verify the UPS system is turned off and all power sources are removed See Chapter 7 UPS Operating Instructions for shutdown instructions 2 Unfasten the front door latch and swing the door open see Figure 4 1 3 Install the Powerware Hot Sync CAN Bridge Card into an open X Slot communication bay on the front ...

Page 83: ...larm Programmable UPS alarm Activated by a remote dry contact closure 2 Alarm Return 3 Alarm Relay NC Normally closed contact opens when UPS is on bypass 4 Alarm Relay Com Bypass contact return 5 Alarm Relay NO Normally open contact closes when UPS is on bypass 6 TX RMP II RIM II and SCM II connections 7 TX 8 CAN L CAN input for parallel operation 9 Can H 10 Shield Connections for Parallel System ...

Page 84: ...RMP II knockout hole location 7 Install wiring between the UPS and RMP II See Figure 5 2 and Table 5 1 for the Powerware Hot Sync CAN Bridge Card terminal location and wiring information and Figure 5 3 Figure 5 4 and Table 5 2 for the RMP II terminal location and wiring information 8 Install 120 Vac power wiring from the critical bus to the RMP II See Figure 5 3 Figure 5 4 and Table 5 2 for the te...

Page 85: ...ntact Module II Wiring Terminal TB1 Signal Connections from the UPS Ground Terminal Terminal TB3 120 Vac Power UPS Can Card J3 120 Vac from Critical Bus Customer Supplied Line Neutral Twisted Pair Ground Terminal RMP II RIM II or SCM II Table 5 2 RMP II RIM II or SCM II Wiring Terminations From UPS CAN Card To RMP II RIM II or SCM II Tightening Torque Nm lb in Remarks J3 6 TX TB1 5 RDX 0 9 8 Use t...

Page 86: ...erating Instructions for shutdown instructions 2 Perform the procedure listed in paragraph 5 1 3 Securely mount the RIM II at the desired location See Figure 5 9 for mounting hole locations 4 Remove the ISBM cabinet top right interface conduit landing plate to drill or punch conduit holes see Figure 4 14 5 Reinstall the conduit landing plate 6 Install conduit between the UPS and RIM II See Figure ...

Page 87: ...erware Hot Sync CAN Bridge Card must be performed by an authorized Eaton Customer Service Engineer Contact an Eaton service representative to schedule a date Table 5 3 J1 through J4 Interface Connectors Status J1 through J4 Description UPS AVAILABLE Pins 1 and 12 Contacts are closed when the UPS is operating in Normal mode or ready to supply the load UPS OFFLINE Pins 3 and 13 Contacts are open whe...

Page 88: ... Install wiring between the UPS and SCM II See Figure 5 2 and Table 5 1 for the Powerware Hot Sync CAN Bridge Card terminal location and wiring information and Figure 5 6 Figure 5 4 and Table 5 2 for the SCM II terminal location and wiring information 8 Install 120 Vac power wiring from the critical bus to the SCM II See Figure 5 6 Figure 5 4 and Table 5 2 for the terminal location and wiring info...

Page 89: ... for terminal assignments 10 Close the front door and secure the latch 11 Restart the UPS See Chapter 7 UPS Operating Instructions for startup instructions Figure 5 7 Supervisory Contact Module II TB2 NOTE Setup of the Powerware Hot Sync CAN Bridge Card must be performed by an authorized Eaton Customer Service Engineer Contact an Eaton service representative to schedule a date System Normal No Red...

Page 90: ...Figure 5 8 Remote Monitor Panel II Dimensions NOTE Supervisory contacts are rated at 2 0A at 28 Vdc or 120 Vac and 0 15A at 115 Vdc NOTE Supervisory contacts require an external power supply Internal 24 Vdc is not capable of supplying contact current Flush Mount using 10 Pan Head Screws Mount with vent holes facing up Surface Mount using 10 Pan Head Screws for Hanging Mount with vent holes facing ...

Page 91: ...Rev 01 www eaton com powerquality 5 11 Figure 5 9 Relay Interface Module II Dimensions Knockouts Provided on Five Surfaces Surface Mount using 10 Pan Head Screws for Hanging Mount with vent holes facing up Flush Mount using 10 Pan Head Screws Mount with vent holes facing up Dimensions are in millimeters inches ...

Page 92: ...1 Rev 01 www eaton com powerquality Figure 5 10 Supervisory Contact Module II Dimensions Knockouts Provided on Five Surfaces Surface Mount using 10 Pan Head Screws for Hanging Mount with vent holes facing up Flush Mount using 10 Pan Head Screws Mount with vent holes facing up Dimensions are in millimeters inches ...

Page 93: ...Section II Operation ...

Page 94: ......

Page 95: ...or DSP logic Figure 6 1 shows the main elements of the UPS system If utility power is interrupted or falls outside the parameters specified in Chapter 10 Product Specifications the UPS uses a backup battery supply to maintain power to the critical load for a specified period of time or until the utility power returns For extended power outages the UPS system allows you to either transfer to an alt...

Page 96: ...res a UPS with a continuous static switch l In Bypass mode the critical load is directly supported by utility power l In Battery mode the battery provides DC power which maintains inverter operation The battery supports the critical load The following paragraphs describe the differences in the five UPS operating modes using block diagrams to show the power flow during each mode of operation 6 2 2 ...

Page 97: ... When in this mode the input contactor is closed and the link is maintained through the diode bridge If commercial power voltage or frequency disturbances are detected the system forward transfers to Battery mode for minor disturbances and then to double conversion mode for more severe disturbances During a complete power outage the transfer takes place within 2 ms to ensure loads being fed by the...

Page 98: ...support is available to the output of the system in the Bypass mode of operation The internal bypass is comprised of a SCR continuous static switch The static switch is used instantaneously anytime the inverter is unable to support the applied load The continuous static switch is wired in series with the customer supplied Bypass Breaker with Shunt trip and together they are wired in parallel with ...

Page 99: ...g of contactor K1 prevents system voltages from bleeding backwards through the static switch and rectifier snubber components and re entering the input source If the input power fails to return or is not within the acceptance windows required for normal operation the battery continues discharging until a DC voltage level is reached where the inverter output can no longer support the connected load...

Page 100: ...ass mode 2 Verify that the ENABLE light on the SKRU is illuminated Turn and release key K MB from the SKRU lock 3 Insert key K MB into the MBB breaker lock Turn key K MB to unlock the MBB breaker Close the MBB breaker 4 Open the MIB breaker Turn and remove key K UO form the MIB lock and insert it into SKRU lock The UPS is now in Maintenance Bypass mode The critical load is supported by the mainten...

Page 101: ...BB breaker Turn key K LB and remove from the LBB breaker lock and insert it into the MIB lock 2 Verify key K ML is in the LBB breaker lock If not present remove key K ML from one of the other Load Bank breakers common to the system Load Bank and insert into the LBB lock NOTE Multiple systems share a common load bank A single K ML key is used to prevent more than one system from being connected to ...

Page 102: ...he SKRU lock The UPS is now in Normal mode on inverter The critical load is supported by the UPS 6 3 Single UPS Unit System Oneline Configurations The system oneline drawings in this section show the simplified internal structure of the UPS battery supply and basic maintenance bypass See site specific custom oneline drawings for further detail NOTE Key K UO CANNOT be released from the SKRU until t...

Page 103: ...B C Rotation Interface Board Battery Aux Remote EPO Building Alarms Alarm Relays Fuse Battery Converter Inverter Fuse Rectifier Input Contactor K1 Fuse PM Battery Breaker BATTERY SYSTEM E4 E5 Not supplied with the UPS A B C D Single Feed Kit Not supplied with the UPS EXTERNAL BATTERY CABINET NOTE AC input to rectiﬁer is not used in single feed conﬁguration Dashed lines indicate optional features c...

Page 104: ...UNIT NOTE If installing a maintenance bypass a minimum of two separate feeds with upstream feeder breakers or a single feed with two upstream feeder breakers must be provided one for the UPS or rectiﬁer input breaker RIB if installed and one for the maintenance bypass input DO NOT use a single feed or a single feeder breaker to supply both the UPS or RIB and the maintenance bypass If a bypass inpu...

Page 105: ...n For a description of the UPS control panel functions see paragraph 7 3 NOTE Before starting the UPS ensure all installation tasks are complete and a preliminary startup has been performed by authorized service personnel The preliminary startup verifies all electrical interconnections to ensure the installation was successful and the system operates properly NOTE Read this section of the manual a...

Page 106: ...uality 7 1 2 DC Control Panel This system is equipped with a front mounted control panel that interfaces directly with the battery disconnect cabinet Red and green lamps indicate breaker status Red Closed Green Open A center mounted pushbutton switch remotely shunt trips the DC breaker Figure 7 2 Remote Shunt Trip Switch Front View ...

Page 107: ...escribes how the various screens are used to control and monitor UPS operation Figure 7 3 shows the location of the color touchscreen control panel on the front door of the UPS Descriptions of the control panel functions follow For a description of the UPS control panel functions see paragraph 7 3 Figure 7 3 UPS Color Touchscreen Control Panel Typical Color Touchscreen Control Panel ISBM ...

Page 108: ...e 7 4 UPS Color Touchscreen Control Panel Typical The color touchscreen control panel consists of l A color liquid crystal touch screen display 1 l A horizontal row of LED indicators 2 Before system power up the panel displays a system status screen similar to the one shown in Figure 7 4 When the unit powers up the screen displays as shown in Figure 7 4 When power is applied to the system the disp...

Page 109: ... up see Figure 7 6 Figure 7 5 Parts of the Touch Screen Table 7 1 Status Indicators Indicator Status Description Green Lit Steady The UPS is in Online mode operating normally The power module is supplying power to the critical load Yellow Lit Steady The UPS is in Battery mode Because Battery mode is a normal condition of the UPS the Online indicator also remains illuminated Yellow Lit Steady The U...

Page 110: ...olling when the system needs attention Some notices and alarms may be accompanied by an audible horn To silence the horn touch anywhere on the control panel once For more information about alarms and notices see paragraph 7 3 12 B The information area contains data about UPS status and operations C After touching the padlock in the upper right corner the numerical keypad appears to allow entry of ...

Page 111: ...stem or critical load CONTROLS Allows access to various system performance control screens POWER MAPS Allows operator to observe system power flow LOGS Allows access to system information logs STATISTICS Allows access to see system specific operation values SETTINGS Allows access to various screen controlled variables for system operation Level 0 1 and 2 are for user operator Level 3 is used only ...

Page 112: ...enu and Power Maps screen The Power Maps screen displays immediately after entering the access code The Power Maps screen shows a real time graphical representation of the operating status Figure 7 8 Main Menu and Power Maps Screen Online Mode Touching the LOAD kVA button displays the Output kVA screen shown in Figure 7 9 Figure 7 9 Output kVA Screen from Home Screen Figure 7 9 Figure 7 10 Figure ...

Page 113: ...01 www eaton com powerquality 7 9 Touching the AVERAGE EFFICIENCY button displays the system efficiency screen shown in Figure 7 10 Figure 7 10 Average Efficiency Screen from Home Screen Touching the CONSUMPTION button displays the screen shown in Figure 7 11 Figure 7 11 Consumption Screen from Home Screen ...

Page 114: ...een shows a real time graphical representation of the operating status Touching any of the buttons on the right side of the screen takes the user directly to that information screen Figure 7 12 Bypass Screen 7 3 6 Command Confirmation Pop Up Figure 7 13 is an example of a command request confirmation pop up screen This type of pop up allows the user to confirm that the requested command is valid F...

Page 115: ...s at the far right of the OVERVIEW section are active buttons They can be selected to show a profile of efficiency or consumption over various time periods of 24 hours 7 days 30 days or 1 year This is true of all the meters screens listed in the top section Figure 7 14 Meters Summary Screen Figure 7 10 Figure 7 11 Figure 7 10 Fi Fi Fi Fi Fi Fi Fi F Fi Fi Fi Fi Fi F Fi Fi Fi Fi Fi F Fi F Fi Fi F F ...

Page 116: ...om powerquality 7 3 8 Input Meters Screen Figure 7 15 shows the Input Meters screen This screen displays the individual phase and total power values of the system Figure 7 15 Input Meters Screen The Bypass Meters Screen shown in Figure 7 16 displays values pertaining to the Bypass conditions Figure 7 16 Bypass Meters Screen ...

Page 117: ... Power Xpert 9395C UPS Installation and Operation Manual P 164000821 Rev 01 www eaton com powerquality 7 13 The Output Meters Screen shown in Figure 7 17 displays values pertaining to the system output Figure 7 17 Output Meters Screen ...

Page 118: ...t Meters detail screen This screen displays the individual values of the system in additional detail The Bypass Output and Battery meters screens display similar values relevant to their monitoring of the system Figure 7 18 Input Meters Detail Screen The Select Source screen shown in Figure 7 19 allows the operator to choose the individual source for system readings Figure 7 19 Select Source Scree...

Page 119: ...on and Operation Manual P 164000821 Rev 01 www eaton com powerquality 7 15 7 3 10 Battery Meters Screens Figure 7 20 shows the Battery Meters basic screen Figure 7 21 shows the Battery Log access screen Figure 7 20 Battery Meters Screen Figure 7 21 Battery Log Screen ...

Page 120: ...95C UPS Installation and Operation Manual P 164000821 Rev 01 www eaton com powerquality Figure 7 22 shows the Battery Log Detail screen Figure 7 23 shows the Battery Log Summary screen Figure 7 22 Battery Log Detail Figure 7 23 Battery Log Summary Screen ...

Page 121: ...ands l System Event Horns The system event horn beeps to alert an operator that an event needing attention is taking place The horn cycles at a half second rate l System Event Indicators The status indicators on the UPS control panel work with the event horn to let the operator know when the UPS is operating in any mode other than normal Only the ON indicator is visible during normal UPS system op...

Page 122: ... the number shown to the right of the box Each window shows five events The operator can also use the UP DOWN arrows above and below the blue field 2 showing the number of events in the log See Figure 7 25 Figure 7 25 User Log Screen Selecting an event opens the Event Detail screen shown in Figure 7 26 This screen details the specifics of the event for the user to see Figure 7 26 User Log Detail S...

Page 123: ...ransfer to bypass and LOAD OFF commands are controlled through this screen In addition the screen displays the current status of the UPS indicates whether the UPS is in Maintenance Bypass or Bypass and displays the state of the PM Figure 7 27 shows the System Status screen Figure 7 27 System Status Screen Figure 7 28 shows the Module Controls screen This screen allows control of the individual mod...

Page 124: ... shown on the previous screen Figure 7 28 the user can observe full details of an individual module It also allows the user to move through various modules and modes while within this screen Figure 7 29 Module Control Detail Screen The Metering Method screen allows the operator to select line to line or line to neutral monitoring values See Figure 7 30 or Figure 7 31 Figure 7 30 Online Mode Meteri...

Page 125: ... Option Screen 7 3 14 Settings Screen The screen shown in Figure 7 32 gives the operator access to basic system information such as serial number installed firmware version etc Touching the CLEAN SCREEN button disables the screen for 30 seconds to allow the user to safely clean the screen without affecting operation Figure 7 32 Settings Screen Indicates an Event System on Bypass ...

Page 126: ...ct changes to various system values Figure 7 33 Configuration Options Screen 7 3 16 Energy Advantage Architecture EAA Screen This screen shown in Figure 7 34 allows the operator to activate the various energy saving and power efficiency modes of the system The various Energy Advantage Architecture operations are described in the UPS Installation and Operation manual for your system Figure 7 34 Ene...

Page 127: ... 01 www eaton com powerquality 7 23 Figure 7 35 Disable ESS Screen This screen shown in Figure 7 35 asks the operator to verify disabling the ESS mode running at that time Figure 7 36 High Alert Timer Screen This screen shown in Figure 7 36 asks the operator if they want to start the High Alert mode timer ...

Page 128: ...al P 164000821 Rev 01 www eaton com powerquality 7 3 17 Statistics Basic Screen The screen shown in Figure 7 37 allows the operator to query the system for various operational statistics such as shown in Figure 7 38 Figure 7 37 Statistics Basic Screen Figure 7 38 Statistics Data Detail Screen ...

Page 129: ...m powerquality 7 25 7 3 18 ESS Comparison Screen The screen shown Figure 7 39 allows the operator to visually obtain EAA mode efficiency values Figure 7 39 ESS Comparison Screen 7 3 19 UPS Module Map Screen The screen shown Figure 7 40 allows the operator to control the individual UPM s Figure 7 40 UPS Module Map Screen ...

Page 130: ...ower Xpert 9395C UPS Installation and Operation Manual P 164000821 Rev 01 www eaton com powerquality 7 3 20 System Overview Screen The screen shown Figure 7 41 displays values for all UPS and UPM parameters Figure 7 41 System Overview Screen ...

Page 131: ... the UPS Control Command screen select GO ONLINE If Auto Bypass is enabled factory default the critical load is immediately supplied by the bypass source in Bypass mode until the inverter turns on and the UPS transfers to Online mode Bypass only comes on after DC Link is precharged The status indicator on the UPS control panel indicates the UPS is in Bypass mode If Auto Bypass is not enabled the U...

Page 132: ...n an emergency you can use this switch to control the UPS output The REPO switch de energizes the critical load and powers down the UPS immediately without asking for verification The UPS including Bypass remains off until restarted CAUTION All power to the critical load is lost when the REPO switch is activated in the following step You should use this feature only when you want to de energize th...

Page 133: ...nsert the supplied key and rotate clockwise until the red pushbutton releases see Figure 7 42 To remove the key rotate the key back to the vertical position 3 Restart the UPS by following the procedure in paragraph 7 4 1 WARNING Power is present inside the UPS cabinet until the upstream input feeder circuit breaker is opened AVERTISSEMENT L intérieur de l armoire de l onduleur est alimenté jusqu à...

Page 134: ...UPS Operating Instructions 7 30 Eaton Power Xpert 9395C UPS Installation and Operation Manual P 164000821 Rev 01 www eaton com powerquality This page intentionally left blank ...

Page 135: ...vides direct integration of UPS information meters and status to a Building Management System BMS using the Modbus RTU protocol l Relay Interface Card AS 400 has isolated dry contact Form C relay outputs for UPS status Utility failure Low battery UPS alarm OK or On bypass when interfacing with IBM AS 400 computers other relay connected computers and industrial applications l Industrial Relay Card ...

Page 136: ...ction to ensure the highest level of availability of your Eaton 9395C UPS system l Easy self installation in minutes from a wizard installer or directly from the PowerXpert Gateway UPS card PredictPulse uses standard Eaton connectivity hardware requiring no special software devices only need to be connected to a network l Ability to give an unlimited number of coworkers access to the real time dat...

Page 137: ...s an ideal solution for the most critical IT environments with stringent requirements for power availability and reliability Yet it is easy to use the software scales flexibly from a simple single computer single UPS configuration to the most sophisticated highavailability environments The software s mass configuration capabilities make installation and maintenance easy which minimizes the effort ...

Page 138: ...tion an RMP II can be installed to monitor the operation of the UPS system from virtually any location within the facility up to 150m 500 ft from the UPS The RMP II contains backlit status indicators and a local horn The RMP II can be flush mounted or surface mounted on a desktop or secured to a wall Figure 8 2 shows an RMP II Figure 8 2 Remote Monitor Panel II ...

Page 139: ...N BYPASS The bypass source is supplying the critical load Usually this means that the UPS is not energized The load is not protected in Bypass mode and a horn sounds after 30 seconds UPS ALARM The UPS system is issuing an alarm Conditions that affect the current UPS mode are indicated by the indicators and horn on the UPS ON BATTERY The UPS battery backup is supplying the critical load The utility...

Page 140: ... pin connectors labeled J1 through J4 Figure 8 3 Relay Interface Module II The RIM II can provide the status and alarm signals shown in Table 8 2 Table 8 2 Customer Interface Connectors Status J1 through J4 Description UPS AVAILABLE Pins 1 and 12 Contacts are closed when the UPS is operating in Online mode or ready to supply the load UPS OFFLINE Pins 3 and 13 Contacts are open when the UPS is offl...

Page 141: ...be flush mounted or surface mounted on a desktop or secured to a wall Figure 8 4 shows the SCM II Figure 8 4 Supervisory Contact Module II The SCM II provides signals for the indications shown in Table 8 3 Table 8 3 SCM II Status Indicators and Connections Indication TB2 Connections SYSTEM NORMAL TB2 1 through TB2 3 NO REDUNDANCY TB2 4 through TB2 6 ON GENERATOR TB2 7 through TB2 9 BYPASS NOT AVAI...

Page 142: ...Communication 8 8 Eaton Power Xpert 9395C UPS Installation and Operation Manual P 164000821 Rev 01 www eaton com powerquality This page intentionally left blank ...

Page 143: ...lectrical state of any cabinet in the UPS system AVERTISSEMENT l L installation et l entretien ne doivent être effectués que par du personnel qualifié l PRÉSENCE DETENSIONS MORTELLES Ne pas faire fonctionner cette unité lorsque les portes de l armoire sont ouvertes ou si les panneaux de protection ne sont pas en place Ne jamais faire de suppositions au sujet de l état électrique des armoires du sy...

Page 144: ...ure the operating environment is within the parameters specified in paragraph 3 2 2 and Chapter 10 Product Specifications 4 Ensure the UPS is in Normal mode Normal status indicator is illuminated If an alarm lamp is illuminated or the Normal status indicator is not illuminated contact an Eaton service representative 9 2 2 MONTHLY Maintenance Perform the following steps monthly 1 Monitor system par...

Page 145: ...rom the panel hanger bracket at the top of the cabinet c If the UPS is a continuous static switch configuration unfasten the front door latch and swing the door open see Figure 4 1 d Pull the foam filters over the screw heads on the cabinet mounted studs and remove the filters from the cabinet e Push the washed or new foam filters over the screw heads on the cabinet mounted studs until seated agai...

Page 146: ...aton Power Xpert 9395C UPS Installation and Operation Manual P 164000821 Rev 01 www eaton com powerquality Figure 9 1 ISBM Section Air Filter Locations Continuous Static Switch Bottom ISBM Air Filters Middle ISBM Air Filter ...

Page 147: ...ar attention should be given to bolted connections Maintenance procedures should specify that the bolted connections be retorqued to values listed in this manual 9 2 4 ANNUAL Maintenance Annual preventive maintenance should be performed only by authorized service personnel familiar with maintenance and servicing of the UPS system Contact an Eaton service representative for more information about s...

Page 148: ...ulure ou d incendie Suivre les precautions qui s imposent l Pour le remplacement utiliser le meme nombre et modele des batteries l L elimination des batteries est règlementée Consulter les codes locaux a cet effet CAUTION Do not discard the UPS or the UPS batteries in the trash This product contains sealed lead acid batteries and must be disposed of properly For more information contact your local...

Page 149: ...werquality 9 7 9 5 Maintenance Training A basic training course available from Eaton gives you a competent working knowledge of the UPS system operation and teaches you how to perform first level corrective maintenance For more information about training and other services contact the Eaton Help Desk see page 1 6 ...

Page 150: ...UPS Maintenance 9 8 Eaton Power Xpert 9395C UPS Installation and Operation Manual P 164000821 Rev 01 www eaton com powerquality This page intentionally left blank ...

Page 151: ...pecifications for the UPS 10 2 1 UPS Input Model Power Rating Frequency Eaton 9395C 1000 1000 Eaton 9395C 1000 1100 Eaton 9395C 1100 1100 1000 kW 1100 kVA 50 60 Hz 1100 kW 1000 kVA 50 60 Hz 1100 kW 1100 kVA 50 60 Hz Operating Input Voltage 480 Vac Operating Input Frequency Range 50 60 Hz Operating Input Current See Table 3 4 Reduced for Generator Adjustable Input Current Harmonic Content 3 THD at ...

Page 152: ...ng 0 7 pF Lagging Overload Capability kVA or kW 110 for 10 minutes 125 for 120 seconds 150 for 15 seconds NOTE The 125 and 150 overloads are based on the non derated hardware capability of the UPS Operating Temperature 0 to 40 C 32 to 104 F at elevation up to 1000m without derating The recommended operating temperature is 25 C 77 F Operating Altitude Maximum 1000 m 3300 ft at 40 C without derating...

Page 153: ...oved to a new location by someone other than an authorized Eaton Customer Service Engineer in USA or Agent outside of USA or c if the Product s serial numbers have been removed or are illegible Any Warranted Items repaired or replaced pursuant to this Warranty will be warranted for the remaining portion of the original Warranty subject to all the terms thereof Labor warranty is not provided for Pr...

Page 154: ...W 2 Eaton Power Xpert 9395C UPS Installation and Operation Manual P 164000821 Rev 01 www eaton com powerquality This page intentionally left blank ...

Page 155: ......

Page 156: ... P 164000821 1 P 164000821 1 ...

Search results

Summary of Contents for 9395C-1000/1000

Reviews:

Related manuals for 9395C-1000/1000

Brands by name

Popular brands

Eaton 9395C-1000/1000, Installation And Operation Manual

Search results

Summary of Contents for 9395C-1000/1000

Reviews:

Related manuals for 9395C-1000/1000

Brands by name

Popular brands