EAE EE-62CE-60T Installation, Operation, And Parts Manual Download Page 3

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Installation, Operation and Parts Manual

EE-62CE-60T

IMPORTANT NOTES ........................................................................................................................................ 2

SAFETY NOTES ................................................................................................................................................ 4

1.1 Operation of lifting platforms

................................................................................................................................ 4

1.2 Checking of the lifting platforms

............................................................................................................................ 4

1.3 Important safety notices

........................................................................................................................................ 5

1.4 Warning labels

....................................................................................................................................................... 6

1.5 Potential safety risks

.............................................................................................................................................. 7

1.6 Noise level

.............................................................................................................................................................. 7

PACKING, STORAGE AND TRANSPORTATION ................................................................................................... 8

2.1 The lift was dismantled into the following 3 parts for transportation

.................................................................. 8

2.2 Storage

................................................................................................................................................................... 8

2.2 Lifting and handling

............................................................................................................................................... 8

PRODUCTS DESCRIPTIONS .............................................................................................................................. 9

3.1 General descriptions

.............................................................................................................................................. 9

3.2 Construction of the lift

........................................................................................................................................... 9

3.3 Technical data

........................................................................................................................................................ 9

3.4 Dimensions

.......................................................................................................................................................... 10

3.5 Safety devices descriptions

.................................................................................................................................. 12

INSTALLATION INSTRUCTIONS ...................................................................................................................... 13

4.1 Preparations before installation

.......................................................................................................................... 13

4.2 Installation attentions

.......................................................................................................................................... 13

4.3 General Installation Steps

.................................................................................................................................... 14

4.4 Items be checked after installation

...................................................................................................................... 22

OPERATION INSTRUCTIONS .......................................................................................................................... 22

5.1 Precautions

.......................................................................................................................................................... 22

5.2 Operation instructions

......................................................................................................................................... 23

TROUBLE SHOOTING .................................................................................................................................... 24

MAINTENANCE ............................................................................................................................................. 25

Annex 1, Floor plan

.................................................................................................................................................... 27

Annex 2, Electrical schemes and parts list

................................................................................................................. 28

Annex 3, Hydraulic schemes and parts list

................................................................................................................ 31

Annex 4 , Mechanically exploded drawings and parts list

......................................................................................... 34

Summary of Contents for EE-62CE-60T

Page 1: ...Lift Chassis Supporting Electrical Release Lifting Capacity 6000KG Installation Operation and Parts Manual Distributed by Please read this entire manual carefully and completely before installation or...

Page 2: ...her domestic legislation The reproduction or disclosure of instructions or an extract thereof is prohibited and offenders are liable to prosecution EAE reserves the right or initiates criminal proceed...

Page 3: ...8 PRODUCTS DESCRIPTIONS 9 3 1 General descriptions 9 3 2 Construction of the lift 9 3 3 Technical data 9 3 4 Dimensions 10 3 5 Safety devices descriptions 12 INSTALLATION INSTRUCTIONS 13 4 1 Preparat...

Page 4: ...responsibility if employees of the company are appointed as experts or qualified persons 1 2 1 Scope of checking Regular checking essentially involves performing a visual inspection and a functional t...

Page 5: ...10 Always insure the safety locks are engaged before any attempt to work near or under the vehicle Never remove safety related components from the lift Do not use if safety related components are dama...

Page 6: ...clearly depicted on the lift to ensure that the operator is aware of and avoid the dangers of using the lift in an incorrect manner The labels must be kept clean and they have to be replaced if detac...

Page 7: ...ury danger of crushing In the event of excessive vehicle weight incorrect mounting of the vehicle or on removing heavy object there is a risk of the vehicle falling off or tipping up Safety measures T...

Page 8: ...packs make stacking difficult and potentially dangerous If stacking is unavoidable use all appropriate precautions never stack to more than 2 meters in height never make stacks of single packs Always...

Page 9: ...piston The piston drives to raise the carriage and swing arms It is equipped with mechanical safety locking unit which ensures no risks of slipping off in case of hydraulic failure 3 2 Construction o...

Page 10: ...Installation Operation and Parts Manual EE 62CE 60T 10 3 4 Dimensions Overall height 4451...

Page 11: ...Installation Operation and Parts Manual EE 62CE 60T 11 Overall height 5051...

Page 12: ...switch Stop rising in case vehicle roof has touched the overhead bar 2 Max height limit switch Stop rising at max height 3 Mechanical locking unit Catch the carriages in case of hydraulic failure 4 Ar...

Page 13: ...re for 1Ph power Refer also to the corresponding information on the name plate and in the operation instructions Before doing electrical connection make sure the lift is electrically adapt to the loca...

Page 14: ...emove the bolts fixed on the iron rack Attention Please pay special attention not to let the post fall down for it may cause casualty or bring damages to the accessories fixed in the post Step 2 When...

Page 15: ...ts If necessary place equalizing plates under the base plates The equalizing plates must be of the same length as the side of the base plate resting on them Otherwise the load of the base plate will n...

Page 16: ...the cables at both sides be with the same tightness Otherwise mechanical locking units at both sides will be not able to lock synchronously This could be judged by the sound caused by mechanical safet...

Page 17: ...rs are screwed tight against leakage Step 9 Fix the electromagnets 1 Oil hose 2 Power unit 3 Oil hose 4 T connector 5 Oil hose 6 Cylinder 1 Cotter pin M3x45 2 Shaft 3 Hex socket button head screw M8x1...

Page 18: ...t electrical wires referring to the following wire connection scheme 1 Mount the control box on to the power side post 2 Fix max lifting height limit switch onto the inside surface of the main post an...

Page 19: ...ion limit switch onto the overhead crossbeam and connect its wire to the corresponding terminals in the control box 4 Connect wires of electromagnets 1 Limit switch 2 Cross socket cap head screw M4x25...

Page 20: ...FULL Lift must be fully lowered before changing or adding hydraulic oil Pour about 12 liters of anti abrasion hydraulic oil into the oil tank The level of oil shall reach the tippets volume mark of th...

Page 21: ...s out Screw the nut tight thereafter After bleeding fluid level in power unit reservoir may be down Add more fluid if necessary to raise lift to full height It is only necessary to add fluid to raise...

Page 22: ...OPERATION INSTRUCTIONS 5 1 Precautions 5 1 1 Read and digest the complete operation instructions before operating the lift 5 1 2 Only authorized persons are permitted to operate the lift 5 1 3 Do not...

Page 23: ...til lifting adapters have touched the pick up positions of vehicle 5 Keep on raising the vehicle making its wheels have a bit clearance off the ground and check again the stability 6 Raise the vehicle...

Page 24: ...up or jammed Clean or make adjustment Damaged gear pump Replace it Too low oil level Add oil The hose connection is loose Tighten it The cushion valve is not well screwed up or jammed Clean or make ad...

Page 25: ...Add grease in case necessary Every day 2 Rubber contact pads Inspect the pads and clean off any objects that may cause sliding or damage Every day 3 Cylinder and oil hose connectors Inspect to ensure...

Page 26: ...lley and circlip of the shaft Lubricate the bushing with NO 1 lithium based grease Check if the circlip is in its original position Every 3 months 14 Expansion bolts Check with torque spanner For M18...

Page 27: ...e lifting platform and fixed elements e g wall in all lifting positions There must be sufficient space for driving vehicles on and off C30 concrete foundation with a minimum thickness of 250mm Surface...

Page 28: ...Installation Operation and Parts Manual EE 62CE 60T 28 Annex 2 Electrical schemes and parts list...

Page 29: ...KM 320901011 AC contactor 1 SQ1 320301002 Limit switch 1 SQ2 320301011 Limit switch 1 YA1 YA2 410044350B Electromagnet 2 QS 320304001 Main switch 1 SB3 320401038 Push button 1 SB1 SB4 320401041 Push b...

Page 30: ...Installation Operation and Parts Manual EE 62CE 60T 30...

Page 31: ...aulic schemes and parts list 1 oil tank 2 filter 3 gear pump 4 coupling 5 motor 6 composite hydraulic block 7 cushion valve 8 overflow valve 9 single way valve 10 solenoidl unloading valve 11 flow con...

Page 32: ...ansfer connector M14 1 5 G1 4 inside cone 1 4 624002093 Oil hose L 360 1 5 615006003 Three way connector 6214E A4 B4 1 6 624002094 Oil hose for post with a total height of 4451 L 10300 1 624001059B Oi...

Page 33: ...CE 60T 33 POS Code Description Specification Qty 1 330405030 Oil tank 14L 1 2 330101063B Composite hydraulic block YF 2 1 3 330308006 Unloading solenoid valve DHF06 220H DC24 1 4 330304001 Overflow va...

Page 34: ...Transfer connector M14 1 5 G1 4 inside cone 1 12 330404001 Coupling YL A 1 13 330401009 Oil sucking tube XYGN ZG L350 1 14 330403002 Filter YG B 1 15 330402001 Oil back tube YH D 1 16 410010091 Reinf...

Page 35: ...410540041 Pulley C12 A1 B2 2 POS Code Description Specification Qty 1 Power unit 2 2kW 3 0kW 1 2 624002093 Oil hose L 360 1 3 624002095 Oil hose L 2140 1 4 310101048 Composite fitting C12 BG14 JG14BL...

Page 36: ...head screw M6 35 4 6 410540591 Hook of the safety catch unit C12E A1 B4 C1 2 7 410541171 Connection plate C12E A1 B4 C3 2 8 203101004 Hex nut M6 2 9 202109024 Hex socket cylinder head screw M6 35 1 10...

Page 37: ...35 Hex head full swivel bolt M14 30 6 6 614054504 Cross beam out C12 A21 B1 1 7 202109024 Hex socket cylinder head screw M6 35 1 8 203103005 Locking nut M6 1 9 420060010 Black foam tube 22 1 10 410160...

Page 38: ...4 202111004 Hex socket flat head screw M8 12 4 5 410540641 Pulling rod C12 A3 B2 C1 4 5 1 203204011 Knob 50 M10 4 6 410540400 Pressure spring C12 A3 B5 4 7 410150921 Teeth block 6255E A3 B5 4 8 206102...

Page 39: ...EE 62CE 60T 39 POS Code Description Specification Qty 1 201103004 Hex head full swivel bolt M10 35 4 2 420040010 Hex head full swivel bolt 6254E A23 4 3 204101006 Flat washer M10 4 4 204201005 Spring...

Page 40: ...The secondary post C12E A2 B1 1 15 420540040 Protective cover at the secondary post C12E A15 1 16 202111007 Hex socket flat head screw M8 20 4 17 615035037 Round supporting adapter 6214EKZ A4 B4 4 18...

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