Page G-2
MOTOR & MOTOR BRAKE
Repair and Service Manual
Read all of Section B and this section before attempting any procedure. Pay particular attention to all Notices, Cautions, Warnings and Dangers.
B
sor (2) straight up until it is clear of the motor.
Installation
1. Inspect the speed sensor (2), make sure that the O-
ring is seated in the groove before installing in the
motor.
Fig. 3 Install Speed Sensor
2. Insert the speed sensor (2) into the opening in the
motor, align the hole in the speed sensor with the
screw hole in the motor and push down firmly to get
past the O-ring.
3. Instal the torx head screw and tighten to 27 - 31 in.
lbs. (3 - 3.5 Nm) of torque.
4. Plug the connector from the speed sensor into the
wire harness.
5. Install the access cover as detailed in the BODY sec-
tion of this manual.
MOTOR
Disconnect the negative (BL-) battery cable
with an insulated wrench before attempting to
disconnect wires from the motor (see safety
procedures in SAFETY section of this manual).
Tool List
Qty.
Ratchet ........................................................................1
Torque Wrench, in. lbs. ................................................1
Extension, 3"................................................................1
Socket, 10 mm .............................................................1
Socket, 9/16"................................................................1
Insulated Wrench, 9/16"...............................................1
Torx Bit, T-27................................................................1
Wheel Chocks..............................................................4
1. Chock the rear wheels of the vehicle.
2. Raise and remove seat bottom.
3. With an insulated wrench, disconnect the negative (-)
battery, BL-, cable from the battery.
4. Drain the stored energy from the controller. Place the
Run/Tow switch in the Run position, turn the key
switch to reverse, wait for the reverse warning indica-
tor to become silent turn the key switch to the off posi-
tion and remove the key from the switch.
5. Remove the two Torx head screws and the rear
access cover from the bagwell area.
6. Remove three plastic rivets securing the controller
splash shield; two on the passenger side of the body
at the seat opening and one from the controller.
7. Disconnect motor wires from controller terminals, U, V
and W, refer to the Speed Control section of this man-
ual for torque complete information on these connec-
tions.
8. Disconnect the main harness connector (31) to the
motor brake.
9. Disconnect main harness connector (32) to the motor
temperature sensor and the main harness connector
(33) to the speed sensor
.
Fig. 4 Motor Connections
Motor
2
1
O-ring
MOTOR
33
32
31
