Page K-12
ELECTRICAL COMPONENTS & WIRING
Repair and Service Manual
Read all of Section B and this section before attempting any procedure. Pay particular attention to all Notices, Cautions, Warnings and Dangers.
B
Fig. 22 Accessory Wiring Harness
ACCESSORY WIRING HARNESS
The Accessory Wiring Harness powers the controller
cooling fan, headlights, turn signals, brake lights, and
the horn. The Accessory Harness is routed under the
floormat, recessed into the floorboard. The section for
the headlights and turn signals is routed through the cup
holder and on top of the front splash shield. The other
end is routed under the rear body then splits and runs
over the rear splash shields to the back of the vehicle for
the rear lights. One fuse holder is mounted on the
Splash Shield covering the Controller, a fuse block and
a single fuse holder is mounted on a bracket just behind
the DC to DC converter.
REPLACING THE ACCESSORY
WIRING HARNESS
Tool List
Qty.
Notched Pry Bar ..........................................................1
Torx Bit 27 IP ...............................................................1
Ratchet ........................................................................1
Socket, 9/16"................................................................1
Socket, 10 mm.............................................................1
Torque Wrench, in. lbs. ................................................1
Insulated Wrench, 9/16"...............................................1
Using an insulated wrench, disconnect the bat-
tery cable at the negative (-) battery terminal.
To access the accessory wiring harness for replace-
ment, it is necessary to disconnect the wiper motor and
Headlight/Turnsignal
Headlight
Switch
Brake
Relay
Horn Harness
Connection
2 Connections
to B
12 Volt
Outlet
Wiper Motor
Strobe Light
Center
Brake Light
Horn
Accessory
Harness
DC to DC
Connection
Charger
Connection
Fuse
Block
Horn Button
Wiper Motor
and Brake Light
Harness Connection
Brake Light/Turnsignal
Rear Splash Shield
Front Splash
Shield
Fuse Holder
Fan Relay
Connection to
Main Harness
Fan
Connection
to Battery -
