BODY
Page C-5
Repair and Service Manual
Read all of Section B and this section before attempting any procedure. Pay particular attention to all Notices, Cautions, Warnings and Dangers.
B
B
1. Remove four torx screws (26) and flat washers (27)
that secure the seat back assembly (25) to the top
support.
Installation of the seat back assembly is in reverse
order of its removal. Replace any worn or damaged
hardware with new as required. It is recommended
that all locking nuts be replaced after 5 removals.
Fig. 10 Front Seat Back
Fender Liner
(Ref. Fig. 2)
(Ref. Fig. 11)
Tool LIst
Qty.
Notched Pry Bar .......................................................... 1
NOTE — The fender liner can be removed without
removing the rear body of the vehicle.
1. Remove four christmas tree rivets (42) that secure the
liner (41) to the frame of the vehicle. Two christmas
tree rivets are located on the lower front edge of the
fender liner, the two remaining are located along the
inside surface above the wheel.
Fig. 11 Fender Liner
Installation is in the reverse order of removal.
Replace any worn or damaged hardware with new as
required.
Rear Body
(Ref. Fig. 12)
(Ref. Fig. 13) (Ref. Fig. 14)
Tool LIst
Qty.
Torx Bit, T-45IP ............................................................1
Torx Bit, T-47IP ............................................................1
Torx Bit, T-50................................................................1
Ratchet ........................................................................1
Insulated Wrench 9/16"................................................1
Torque Wrench ............................................................1
Remove the lower and upper rocker panels, the seat
back and the top with windshield. Fold the back edge of
the floormat towards the front of the vehicle. If the vehi-
cle is equipped as a 2 + 2 with a rear facing seat must
also be removed.
1. Using an insulated wrench, disconnect the battery
cable at the negative (-), BL-, battery terminal.
2. Remove the three rivets (21) that secure the controller
splash shield (20) to the body on the passenger side
of the vehicle.
Fig. 12 Controller Splash Shield
ITEM
TORQUE SPECIFICATION
26
7 - 9 ft. lbs. (9 - 12 Nm)
25
27
26
40
41
42
TO
WIN
G -
Al
way
s select ‘
TOW’
position
before tow
ing
DO NOT
alter or tamper with this unit. Unaut
horized modifications can
result in
SERIOUS INJUR
Y or damage to the vehicle and will void the warranty
.
W
AIT
30 seconds after reconnecting batteries BEFORE turning key switch to
‘REVERSE’, ‘FOR
W
ARD’
or ‘NEUTRAL
’ positions.
612594
To disable electrical system, turn key switch to ‘OFF’
and remo
ve battery wires.
AL
W
AYS turn key to ‘OFF’
before disconnecting or reconnecting
battery wires. ELECTRICAL
ARC or BA
TTER
Y EXPLOSION can
occur if key is not in the ‘OFF’
position.
21
21
20
21
To secure
fastener
in place pr
ess
down on
center stem
until flush
with head
of
fastener
.
To reuse fa
stener
push cente
r stem
up then ins
tall
fastener
through
shield into
hole.
Push center
of fastener
with vehicl
e
key
.
When center
is
depressed
lift fastener t
o
remove.
See emergenc
y brake
release
in
struction
under
this
panel.
Remo
ve
this
plast
ic co
ver
by removing 3 plas
tic
fas
teners
. See illustrations below.
609987
Turn the
ignit
ion key t
o t
he
‘N
’ po
sition
and
‘choc
k’ tires t
o pre
vent inadver
tent
movemen
t.
Turn the
ignition key t
o the
‘OFF’
posi
tion, remo
ve
ke
y and
per
form
required
ser
vice
pro
cedure
s following all Safety Guidelines as outlined in your repair manual.
Flip
the RUN-
TOW swi
tch t
o the
‘T
OW’
posi
tion
and
mo
ve vehi
cle
to the
de
sired loca
tion and
park it properly on level ground and chock tires immediately.
In
C
ase o
f T
ot
al
Po
wer Lo
ss
and
the ‘Run-to
w’
Switc
h DOES
N
O
T R
elease
the Br
ake
to
Move th
e
Ve
hicle
:
IF VEH
ICLE
IS I
NO
PERABLE
AND
NEEDS
TO
BE MO
VED:
Failur
e t
o f
ollo
w these inst
ruc
tions
can
result in SERIOUS INJU
RY or DE
ATH
Rear Body
