ELECTRONIC SPEED CONTROL (AC MOTOR)
Page E-7
Repair and Service Manual
Read all of Section B and this section before attempting any procedure. Pay particular attention to all Notes, Cautions, Warnings and Dangers.
B
B
22. Connect the black wire (8) from the B- terminal to the
negative (-), BL-, battery terminal.
Do not over
tighten the terminal bolt (7).
23.Install the solenoid (S) on the controller bracket (2)
using two hex head bolts (10). Connect the bus bar
(E) from front terminal of the solenoid using hex head
nut (13) to the B+ terminal of controller using terminal
bolt (11).
Do not over tighten the terminal bolt (11).
24.Connect Red wire (R) from the positive (+), BL+, bat-
tery terminal and the yellow wire (12) from the wiring
harness to the rear terminal of the solenoid, secure in
place with a hex nut (13). Be sure to place larger ter-
minal wires first on studs with smaller wires on last.
Make sure that the red wire (14) and black wire (15)
from the wire harness to the solenoid are located as
shown in Fig. 10.
25.Two different main wire harness have been used on
this vehicle. Determine which main harness is
installed on the vehicle. On early vehicles the main
wire harness have 23 pin connector, later vehicles
have the main wire harness with 35 pin connector. Old
main wire harness proceed to step 26, new main wire
harness proceed to step 30.
26.OLD MAIN WIRE HARNESS: Cut orange wire (A)
from motor in main harness and fold piece of wire
towards front of vehicle back on itself and tape in
place, splice remaining end of the orange wire (A) to
orange wire from adaptor harness as shown in Fig. 11.
Fig. 11 Adaptor Connections
27.Plug the 23 pin connector (B) from adaptor harness
into one slot and 23 pin connector from main harness
into the second slot on the adaptor box (C). Ensure
that the locking tab is latched firmly, ref Fig. 12.
28.Plug the 35 pin connector from the adaptor harness
into the socket on the controller, push in firmly and
make sure that the locking tab is latched .
Fig. 12
29.Attach Adaptor box (C) to floorboard using two tapping
screws (D).
30.NEW MAIN WIRE HARNESS: Plug the 35 pin con-
nector from the main wire harness into the socket on
the controller, push in firmly and make sure that the
locking tab is latched.
31.Ensure all wires are connected to the proper
terminal.
32.Position the Splash Shield under the edge of the seat
opening, install the three christmas tree rivets (1).
33.Reconnect wires to the battery pack.
Replace any
worn or damaged hardware as required.
Fold this side
of orange wire
back and wrap
tape to insulate it
Cut orange wire
in harness and
splice orange wire
from adaptor assy
A
ITEM
TORQUE SPECIFICATION
10
27 - 44 in. lbs (3 - 5 Nm)
6
53 - 71 in. lbs (6 - 8 Nm)
7
80 - 97 in. lbs (9 - 11 Nm)
3
53 - 71 in. lbs (6 - 8 Nm)
11
80 - 97 in. lbs (9 - 11 Nm)
13
44 - 50 in. lbs (5 - 5.7 Nm)
TO CONTROLLER (35 PIN)
PLUG 23 PIN CONNECTOR
FROM MAIN HARNESS
23 PIN
CONNECTOR
C
D
B
