Page J-6
BRAKES
Repair and Service Manual
Read all of Section B and this section before attempting any procedure. Pay particular attention to all Notices, Cautions, Warnings and Dangers.
B
Fig. 15 Bell Crank Bushings
5. Pivot the bell crank (21) until it is clear of the bracket
and the flanged bushings (22) can be removed.
6. Install new bushings (22) into the bell crank (21) and
pivot the three items back into the bracket.
7. Install the pivot shaft (23) with one E-clip down
through the bushings (22) and the bell crank (21).
8. Install the E-clip (20) into the groove of the bell crank
shaft (23).
9. Reposition the master cylinder bracket with the master
cylinder attached and install the three pan head torx
screws (18) that secure the bracket to the floorboard.
When installing the pan head torx screws (18) make
sure that the screw threads go into the previously cut
threads and do not cut new ones. Tighten the screws
(18) to the specified torque value.
MASTER CYLINDER REPLACEMENT
Tool List
Qty.
Torque Wrench, ft. lbs. ................................................1
Torque Wrench, in. lbs. ................................................1
Ratchet ........................................................................1
Socket, 14 mm.............................................................1
Socket, 1/2"..................................................................1
Wrench, 1/2" ................................................................1
During this process, it is likely that brake fluid will leak
from the master cylinder. Avoid allowing brake fluid to
contact the painted body components of the vehicle.
Rinse area with water and wipe off immediately.
To remove the master cylinder:
1. OPTIONAL: Remove the on-board battery charger
from mounting brackets to gain better access to the
master cylinder. For removal instructions refer to the
’Battery Charger’ section of this manual.
2. Remove the driver side fender liner; this will give bet-
ter access to the bell crank.
3. Remove the cotter pin (10) and the clevis pin (11) join-
ing the master cylinder clevis and the bell crank.
Fig. 16 Clevis Pin Removal
4. Remove the two hex head bolts (12) and nuts (13) that
secure the master cylinder to the mounting bracket.
ITEM
TORQUE SPECIFICATION
18
27 - 44 in. lbs (3 - 5 Nm)
22
22
23
21
20
11
10
