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7  Communication types

7.1 SIO mode, group signal at PLC input

Commencing with revision F, the SIO mode is available in the supply module.
It is possible to connect the EM12D-TIO directly to a PLC input. In this case, it is not the IO link information that is going to be 
transmitted, but only the group status signal.
The data line IO link C/Q to X81 carries a high signal if no circuit circuit protector has tripped. As soon as a circuit protector trips, 
the data line IO link C/Q to X81 carries a low signal.
Trip is acknowledged via the momentary switch on the circuit protector in question.

7.2  Model of the EM12D-TIO intelligent supply module

The EM12D-TIO has an internal 

ELBus® interface enabling the communication with the electronic REX12D circuit protector. There 

are two different models of the supply module. The choice of the model in question is determined by the IODD used.

7.2.1   Models for the operation of 32 channels

Up to 16 devices with max. 32 channels can be connected to the supply module. Only the status is transmitted cyclically with this 
model. It accommodates both REX12D-Tx1 (1-channel) circuit protectors or REX12D-Tx2 (2-channel) or even a combination of both.

7.2.2   Models for the operation of 16 channels

Up to 16 channels can be connected to the supply module. This extended version not only provides cyclical transmission of the 
status, but also the present current of the load circuits. Due to the limited transmission width with IO link of 32 bytes, the number 
of channels is limited to 16 due to the higher number of data to be transmitted. The model accommodates both REX12D-T1 
(1-channel) circuit protectors or REX12D-Tx2 (2-channel) or a combination of both. 

7.2.3   Population errors

If a double channel device is connected as channel 16/17 or 32/33, the control unit will receive the information that a device is 
available at channel 16 or 32.
When reading out the Cominfo of the circuit protector, a message will be received saying that the circuit protector has wrong 
parameters.
The channels cannot be operated (cannot be switched on).

7.2.4 Error device addressing

Due to mechanical problems, there may be addressing errors. This will become evident as follows: some channels are OFF after 
applying voltage. They cannot even be switched on by means of the button (LED orange or green). Possible causes are deformed 
or missing contacts in the connector arm.

Summary of Contents for ControlPlex EM12D-TIO

Page 1: ...User Manual ControlPlex EM12D TIO Intelligent Supply Module...

Page 2: ...e X81 12 5 Operating modes and signalling 13 5 1 Operating mode system start 13 5 2 Operating mode critical failure 13 5 3 Operating mode non critical failure 13 5 4 Operating mode independent operati...

Page 3: ...ation data of the EM12D TIO intelligent supply module Index 200 31 9 2 2 Diagnostic information of the EM12D TIO intelligent supply module Index 300 32 9 2 3 Parameters of channel for 16 channels 33 9...

Page 4: ...ostic messages dynamic info channel for 32 channels 47 9 3 6 1 Error memory for 32 channels 47 9 3 6 2 Reason for trip for 32 channels 48 9 3 6 3 Reason for trip for 32 channels 48 9 3 7 Action comman...

Page 5: ...5...

Page 6: ...Qualified personnel This user manual must exclusively be used by qualified personnel who are able based on their training and experience to realise arising problems when handling the product and to av...

Page 7: ...for a reliable production process in this plant sector Part of the information is the permanent transmission of status indication regarding each channel of the individual circuit protector In additio...

Page 8: ...ing display and analysis of the individual measuring values as well as diagnosis and control of the individual channels of the electronic circuit protectors This enables the user to have unrestricted...

Page 9: ...ply voltage outside the indicated operating range can cause malfunctions or destruction of the device fig 2 EM12D TIO fig 3 Status indication and terminals EM12D TIO EM12D TIO xxx L C Q L X81 OV DC24V...

Page 10: ...o IO link master 3 supply voltage IO link L 3 3 2 Connector socket for the IO link Master connector socket X81 This connector socket serves for connecting the EM12D TIO intelligent supply module with...

Page 11: ...nal Push in PT 10 0 5 mm2 10 mm2 wire stripping length 18 mm IO link connection X81 COM 4 Mounting and installation 4 1 Mounting of the system The preferred mounting position of the EM12D TIO is horiz...

Page 12: ...voltage both via the supply terminals LINE and 0 V and via X81 COM The voltages are decoupled reciprocally 4 2 2 Connection to EM12D TIO intelligent supply module X81 Use of the terminals for applica...

Page 13: ...e is a connection between the EM12D TIO and the superordinate IO link master and there is no critical failure the operating mode independent operation will be quitted Should the connection between the...

Page 14: ...k OFF channel ON by momentary switch and OFF by IO link orange OFF channel ON by momentary switch and IO link green ON selected threshold value exceeded blinking green orange ON overload detected oran...

Page 15: ...ystem conditions After plugging in a circuit protector it will automatically be identified and parameterised if parameters are available for the slot in question During this procedure the cyclical dat...

Page 16: ...REX12D Tx1 1 channel circuit protectors or REX12D Tx2 2 channel or even a combination of both 7 2 2 Models for the operation of 16 channels Up to 16 channels can be connected to the supply module This...

Page 17: ...ion of the present load current 7 4 Software versions of EM12D In the context of functional or portfolio extensions the firmware used in the supply module is extended or adjusted Downward compatibilit...

Page 18: ...bit 1 channel 2 bit 2 channel 3 bit 3 channel 4 bit 4 channel 5 bit 5 channel 6 bit 6 channel 7 bit 7 channel 8 bit 8 channel 9 bit 9 channel 10 bit10 channel 11 bit 11 channel 12 bit 12 channel 13 b...

Page 19: ...LowByte Word 0xFFFF bit 0 channel 1 bit 1 channel 2 bit 2 channel 3 bit 3 channel 4 bit 4 channel 5 bit 5 channel 6 bit 6 channel 7 bit 7 channel 8 bit 8 channel 9 bit 9 channel 10 bit10 channel 11 bi...

Page 20: ...tem width information Overall Status 26 byte 0xFF bit 0 low voltage bit 1 permanently ON for diagnostic purposes bit 2 EL Bus error from index I bit 3 reserve bit 4 reserve bit 5 reserve bit 6 reserve...

Page 21: ...nel 11 bit 11 channel 12 bit 12 channel 13 bit 13 channel 14 bit 14 channel 15 bit 15 channel 16 switch channel ON OFF Channel 1 to 32 on off 2 HighByte 3 LowByte Word 0xFFFF bit 0 channel 1 bit 1 cha...

Page 22: ...te Dword 0xFFFFFFFF bit 0 channel 1 bit 1 channel 2 bit 2 channel 3 bit 3 channel 4 bit 4 channel 5 bit 5 channel 6 bit 6 channel 7 bit 7 channel 8 bit 8 channel 9 bit 9 channel 10 bit10 channel 11 bi...

Page 23: ...nnel 26 bit 26 channel 27 bit 27 channel 28 bit 28 channel 29 bit 29 channel 30 bit 30 channel 31 bit 31 channel 32 short circuit Channel Shortcircuit 8 HHByte 2 HByte 10 LByte 11 LLByte Dword 0xFFFFF...

Page 24: ...channel 26 bit 26 channel 27 bit 27 channel 28 bit 28 channel 29 bit 29 channel 30 bit 30 channel 31 bit 31 channel 32 hardware lock Device Locked Off 16 HHByte 17 HByte 18 LByte 19 LLByte Dword 0xFF...

Page 25: ...e Value 2512 100 25 12 Volt fig 15 Reading data with 32 channels parameters byte type range description acknowledge channel Channel 1 to 32 Reset 0 HHByte 1 HByte 2 LByte 3 LLByte Dword 0xFFFFFFFF bit...

Page 26: ...bit 8 channel 9 bit 9 channel 10 bit10 channel 11 bit 11 channel 12 bit 12 channel 13 bit 13 channel 14 bit 14 channel 15 bit 15 channel 16 bit 16 channel 17 bit 17 channel 18 bit 18 channel 19 bit 1...

Page 27: ...e per channel 501 516 1F5 204 1 16 3 R extended diagnostic information channel 601 616 259 268 1 16 1 W action commands channel 701 716 2BD 2CC 1 16 10 R ELBus device information 801 816 312 321 1 16...

Page 28: ...no of the EM12D TIO intelligent supply module 9 1 2 3 Hardware version index 22 The string holds information on the hardware version of the EM12D TIO intelligent supply module 9 1 2 4 Software version...

Page 29: ...ng process communication channel Please also see IOL Interface Spec 10002 Version 1 1 2 of 13 07 2013 9 1 2 9 Process Data Output The device supports reader access to the IO link Process Data Output I...

Page 30: ...e bit means that the channel cannot be switched on or off via the control unit This means that voltage is applied to the output of the channel when the supply voltage is switched on provided the chann...

Page 31: ...of the circuit protectors are switched off and the EM12D TIO changes into the operating mode Independent operation freeze 1 all load outputs channels of the circuit protectors remain in their current...

Page 32: ...4 bit 3 bit 2 bit 1 bit 0 description 128 64 32 16 8 4 2 1 TN_SysNoConfig 0 1 TN_SysConfigMismatch 0 1 0 1 0 1 TN_SysQueueFull 0 1 0 1 0 1 TN_ELBusDown 0 1 byte 1 bit 15 bit 14 bit 13 bit 12 bit 11 b...

Page 33: ...r 16 channels The parameter in byte 2 determines at how many percent of the rated current the channel will signal limit value exceeded This parameter allows read write transactions value range 50 100...

Page 34: ...he safe range 1 0 0 1 0 0 1 1 reserve 1 0 0 1 0 1 0 0 device tripped a reset command has to be sent 1 0 0 1 0 1 0 1 no error 0 0 0 0 0 0 0 0 circuit protector is not parameter ised 1 0 0 1 0 1 1 1 int...

Page 35: ...lds the internal error memory of the circuit protector value range 0 255 data length 1 byte unsigned character fig 26 Load voltage channel fig 27 Diagnosis channel error memory byte 1 LOW bit 7 bit 6...

Page 36: ...yte 2 bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit 0 description 128 64 32 16 8 4 2 1 value 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 byte 3 bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit 0 description 128 64 3...

Page 37: ...1 word unsigned integer fig 31 Device information channel circuit breaker p n fig 32 Device information channel hardware version byte 9 bit 7 bit 6 bit 5 bit 4 bit 3 bit 2 bit 1 bit 0 description 128...

Page 38: ...bit 5 bit 4 bit 3 bit 2 bit 1 bit 0 description 128 64 32 16 8 4 2 1 value 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 byte 6 HIGH bit 15 bit 14 bit 13 bit 12 bit 11 bit 10 bit 9 bit 8 description 32768 16384 819...

Page 39: ...ne decimal place for simplification it is shown identically with the voltage with 2 decimal places Example measuring value operating voltage 710 real measuring value 7 10 Ampere byte 4 HIGH bit 27 bit...

Page 40: ...ge 2512 real measuring value 25 12 Volt The maximum voltage is made available as a standardised 16 bit value with a resolution of 10 mV Example measuring value operating voltage 2512 real measuring va...

Page 41: ...ata model for 32 channels 9 3 1 Configuration data of the EM12D TIO intelligent supply module 9 3 1 1 Internal cycle time index 198 2 When reading index 198 one byte is returned The internal cycle tim...

Page 42: ...nnel 13 0 1 PLCLock channel 14 0 1 PLCLock channel 15 0 1 PLCLock channel 16 0 1 1 available from revision D Setting the bit means that the channel cannot be switched on or off via the control unit Th...

Page 43: ...s of the circuit protectors are switched off and the EM12D TIO changes into the operating mode Independent operation freeze 1 all load outputs channels of the circuit protectors remain in their curren...

Page 44: ...4 bit 3 bit 2 bit 1 bit 0 description 128 64 32 16 8 4 2 1 TN_SysNoConfig 0 1 TN_SysConfigMismatch 0 1 0 1 0 1 TN_SysQueueFull 0 1 0 1 0 1 TN_ELBusDown 0 1 byte 1 bit 15 bit 14 bit 13 bit 12 bit 11 b...

Page 45: ...r 32 channels The parameter in byte 2 determines at how many percent of the rated current the channel will signal limit value exceeded This parameter allows read write transactions value range 50 100...

Page 46: ...the safe range 1 0 0 1 0 0 1 1 reserve 1 0 0 1 0 1 0 0 device tripped a reset command has to be sent 1 0 0 1 0 1 0 1 no error 0 0 0 0 0 0 0 0 circuit protector is not parameterised 1 0 0 1 0 1 1 1 int...

Page 47: ...description 128 64 32 16 8 4 2 1 value 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 byte 2 HIGH bit 15 bit 14 bit 13 bit 12 bit 11 bit 10 bit 9 bit 8 description 32768 16384 8192 4096 2048 1024 512 256 value 0 1...

Page 48: ...reason for trip available 0 0 0 0 0 0 0 0 0 short circuit 1 0 0 0 0 0 0 0 1 overload 2 0 0 0 0 0 0 1 0 internal failure 4 0 0 0 0 0 1 0 0 fig 50 Diagnosis channel trip counter fig 51 Diagnosis channe...

Page 49: ...value statistics 119 1 0 1 1 1 0 1 1 1 fig 52 Action commands channel 1 available from revision D 9 3 8 Device information channel for 32 channels When reading the index 701 732 ten bytes each are re...

Page 50: ...it 10 bit 9 bit 8 description 32768 16384 8192 4096 2048 1024 512 256 value 0 1 0 0 0 0 1 0 1 0 1 0 1 fig 55 Device information channel Software version 1 available from revision D 9 3 8 2 Hardware ve...

Page 51: ...24 512 256 value 0 1 0 1 0 1 0 1 byte 2 bit 15 bit 14 bit 13 bit 12 description 32768 16384 8192 4096 value 0 1 0 1 0 1 0 1 byte 3 bit 19 bit 18 bit 17 bit 16 description 524288 262144 131072 65536 va...

Page 52: ...0 real measuring value 7 10 Ampere The maximum current is made available as standardised 16 bit value with a resolution of 10 mA resolution of the channel is one decimal place for simplification it is...

Page 53: ...unsigned integer The minimum voltage is made available as a standardised 16 bit value with a resolution of 10 mV Example measuring value operating voltage 2512 real measuring value 25 12 Volt byte 7...

Page 54: ...48 1024 512 256 value 0 1 0 1 0 1 0 1 0 1 0 1 0 1 0 1 fig 62 Mean value voltage channel 1 available from revision D 9 3 9 5 Maximum voltage for 32 channels 1 Byte 3 byte 4 contain the highest measured...

Page 55: ...55...

Page 56: ...Fig 24 Device parameters channel limit value load current 33 Fig 25 Diagnostic information channel 34 Fig 26 Load voltage channel 35 Fig 27 Diagnosis channel error memory 35 Fig 28 Diagnosis channel t...

Page 57: ...53 Device information channel type 49 Fig 54 Device information channel hardware version 50 Fig 55 Device information channel software version 50 Fig 56 Device information channel Serial number 51 Fi...

Page 58: ...58 Notes...

Page 59: ...59 Notes...

Page 60: ...GERMANY Phone 49 9187 10 0 Fax 49 9187 10 397 E mail info e t a de www e t a de Bedienungsanleitung Instruction manual B_EM12D TIO_REX12D_020620 Bestell Nr Ref number Y 312 28701 Index e Issue 06 202...

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