Troubleshooting 2–5
Color/Pin #
Color/Pin #
Normal Reading
Operation
If Reading is Wrong, Check:
Brown 1
Red 2
OL or Open
On/off switch off
Bad switch; wet EQD; miswired;
plugged sensing line; obstructed
vent; restricted breather tube
Brown 1
Black 3
0.001
Contactor coil
Bad coil; wet controls
Brown 1
Yellow 5
Blue 6
OL or Open
No short to
push-to-run
Supply cable cut; water in EQD or
pump controls. Unplug EQD and
retest to isolate the shorts.
Green 4
Blue 6
0.00 — Short or
closed circuit
Ground to Neu-
tral feedback
across alarm
circuits
Verify Neutral is good on alarm
board; possible bad bulb or relay
on board. Jump Yellow to Blue to
check relay (pump, buzzer and
light should come on).
Green 4
Brown 1
Red 2
Yellow 5
OL or Open
No shorts to
Ground
Supply cable cut; water in EQD or
pump controls. Unplug EQD and
retest to isolate shorts.
Green 4
Black 3
OL or Open
Motor
Water in EQD, controls or motor;
motor field shorted to ground
Yellow 5
Blue 6
OL or Open
Alarm switch off
Bad switch; wet EQD; miswired;
plugged sensing line; obstructed
vent; restricted breather tube
240V Continuity Checks
This table assumes the pump has shut off on its own or is not installed in a tank.
Table 2–3
This table assumes enough water is in the tank to turn on the alarm.
Color/Pin #
Color/Pin #
Normal Reading
Operation
If Reading is Wrong, Check:
Brown 1
Red 2
0.00 — Closed
circuit
On/off switch on
Bad switch; wet EQD; miswired;
plugged sensing line; obstructed
vent; restricted breather tube
Brown 1
Black 3
0.001
Contactor coil
Bad coil; wet controls
Brown 1
Yellow 5
Blue 6
OL or Open
No short to
push-to-run
Supply cable cut; water in EQD or
pump controls. Unplug EQD and
retest to isolate the shorts.
Green 4
Yellow 5
Blue 6
0.00 — Short or
closed circuit
Ground to neu
-
tral feedback
across alarm
circuits
Verify Neutral is good on alarm
board; possible bad bulb or relay
on board. Jump Yellow to Blue to
check relay (pump, buzzer and
light should come on).
Green 4
Brown 1
Red 2
OL or Open
No shorts to
ground
Supply cable cut; water in EQD or
pump controls. Unplug EQD and
retest to isolate shorts.
Green 4
Black 3
OL or Open
Motor
Water in EQD, controls or motor;
motor field shorted to ground
Yellow 5
Blue 6
0.00 — Closed
circuit
Alarm switch on
Bad switch; wet EQD; miswired;
plugged sensing line; obstructed
vent; restricted breather tube
Table 2–4
Summary of Contents for Extreme Series
Page 1: ...Service Manual E One Extreme Grinder Pumps 240V 60 Hz Hardwired Controls...
Page 2: ......
Page 32: ...Pump End 5 8 Figure 5 9a D Series Pump Exploded View...
Page 33: ...Pump End 5 9 Figure 5 9b W Series Pump Exploded View...
Page 34: ...Pump End 5 10 Figure 5 9c Gatorgrinder GH Series Pump Exploded View...
Page 35: ...Pump End 5 11 Figure 5 9d IH091 Pump Exploded View...
Page 36: ...Pump End 5 12...
Page 58: ...Level Sensor 8 10 Figure 8 35 Level Sensor Assembly Exploded View all hardwired pumps...
Page 70: ...Mechanical Seal Assembly 11 2...
Page 75: ......