Dynapac CA3500DCP Instruction Manual Download

Page: 3 / 178

2000h-

Maintenance

4812165301.pdf

2022-09-02

Table of Contents

Introduction .............................................................................................................................. 1

The machine ............................................................................................... 1

Intended use ............................................................................................... 1

Training ....................................................................................................... 1

Signal symbols and meaning ...................................................................... 2

Safety information ....................................................................................... 2

General ....................................................................................................... 3

CE marking and Declaration of conformity.................................................. 4

Safety - General instructions.................................................................................................... 5

Safety - when operating ........................................................................................................... 7

Driving near edges ...................................................................................... 7

Work driving ................................................................................................ 8

Safety (Optional) ...................................................................................................................... 9

Air conditioning............................................................................................ 9

Special instructions ................................................................................................................ 11

Standard lubricants and other recommended oils and fluids .................... 11

Higher ambient temperatures, above +40°C (104°F)................................ 11

Temperatures............................................................................................ 11

High pressure cleaning ............................................................................. 11

Fire fighting ............................................................................................... 12

Roll Over Protective Structure (ROPS), ROPS approved cab .................. 12

Welding ..................................................................................................... 12

Battery handling ........................................................................................ 12

Jump starting (24V)................................................................................... 13

Technical specifications ......................................................................................................... 15

Vibrations - Operator station ..................................................................... 15

Noise level................................................................................................. 15

Electrical system ....................................................................................... 15

Slopes ....................................................................................................... 15

Dimensions, side view............................................................................... 16

Summary of Contents for CA3500DCP

Page 1: ...roller Vibratory roller CA3500DCP CA3500DCP Engine Engine Cummins F 3 8 Stage V Cummins F 3 8 Stage V Serial number Serial number 10000199xxA032445 10000199xxA032445 Translation of original instructio...

Page 2: ......

Page 3: ...ork driving 8 Safety Optional 9 Air conditioning 9 Special instructions 11 Standard lubricants and other recommended oils and fluids 11 Higher ambient temperatures above 40 C 104 F 11 Temperatures 11...

Page 4: ...c Climate Control ACC Optional 22 Tightening torque 23 Machine description 25 Diesel engine 25 Electrical system 25 Propulsion system Transmission 25 Brake system 25 Steering system 25 Vibration syste...

Page 5: ...Exhaust cleaning lamp 47 DEF displays Exhaust cleaning lamp disabled inhibit 48 Dynapac Sub System DSS 49 MAIN MENU 49 USER SETTINGS 49 MACHINE SETTINGS 50 SERVICE MENU 50 ABOUT 51 Operator help when...

Page 6: ...eminder 64 Operator s seat comfort Adjustments 64 Control panel adjustments 65 Parking brake 65 Display Control 66 Interlock 67 Operator position 67 View 68 Starting 69 Starting the engine 69 Driving...

Page 7: ...onnecting disconnecting compaction plates 78 Preparation for connection 79 Connecting compaction plates 80 Disconnecting compaction plates 83 Operation and control 85 General 85 Control 85 Use 86 Afte...

Page 8: ...2500 CA4600 for loading 97 Operating instructions Summary 99 Preventive maintenance 101 Acceptance and delivery inspection 101 Warranty 101 Maintenance Lubricants and symbols 103 Maintenance symbols 1...

Page 9: ...118 Maintenance first 50h 119 Hydraulic filter Replacement 119 Drum cartridge Oil change 120 Tires Air pressure Wheel nuts Tightening 121 Drum gearbox Oil change 122 Steering hitch Tightening 122 Main...

Page 10: ...filter Change 133 Air cleaner Cleaning 133 Rear axle differential Check oil level 134 Rear axle planetary gears Check oil level 134 Drum gearbox Checking the oil level 135 Radiator Check Cleaning 135...

Page 11: ...onal Fresh air filter Change 149 Steering hitch Tightening 150 Maintenance 2000h 151 Hydraulic reservoir Oil change 151 Hydraulic filter Replacement 152 Drum cartridge Oil change 153 Drum cartridge Cl...

Page 12: ...Draining 161 Fuel tank Draining Optional 162 Air conditioning Optional Fresh air filter Change 162 Automatic Climate Control Optional Overhaul 163 Drying filter Check 163 Steering hitch Tightening 164...

Page 13: ...sand and gravel Best results are achieved on single grade natural materials Compaction of material with a particle size in excess of 63 mm such as blasted rock and the like should be avoided The mach...

Page 14: ...by all roller operators Always follow the safety instructions Do not remove the manual from the machine We recommend that the operator reads the safety instructions in this manual carefully Always fo...

Page 15: ...the ground under the machine Leakages are more easily detected on the ground than on the machine itself If faults or suspected damage are detected on the roller contact the responsible supervisor for...

Page 16: ...ust be performed by engine supplier authorized personnel CE marking and Declaration of conformity Applies to machines marketed in EU EEC This machine is CE marked This shows that on delivery it compli...

Page 17: ...ave full bearing strength or the edge is close to a slope Avoid operating close to edges and ditches and the like as well as on poor ground conditions that jeopardizes the bearing strength and capacit...

Page 18: ...e after written approval has been given by Dynapac Avoid using the roller before the hydraulic fluid has reached its normal working temperature Braking distances can be longer than normal when the flu...

Page 19: ...d operate the machine only when the person is fully visible or has given a clear indication of where he or she is Avoid driving across a slope Drive straight up and down sloping ground Avoid driving a...

Page 20: ...d cab and seat belt usage Avoid operating close to edges and ditches and the like as well as on poor ground conditions that jeopardizes the bearing strength and capacity to support the roller Pay atte...

Page 21: ...result in serious personal injury Do not disconnect or undo the hose couplings The cooling system is pressurized Incorrect handling can result in serious personal injury Do not disconnect or undo the...

Page 22: ...Safety Optional 4812165301 pdf 2022 09 02 10...

Page 23: ...additional equipment such as noise suppression may need to be more carefully monitored in the higher temperature ranges High pressure cleaning Do not spray directly onto electrical components Do not u...

Page 24: ...in the structure or cab If the machine is fitted with a Roll Over Protective Structure ROPS or ROPS approved cab never carry out any welding or drilling in the structure or cab Never attempt to repai...

Page 25: ...ery A spark can ignite the oxy hydrogen gas formed around the battery Check that the battery used for jump starting has the same voltage as the dead battery Check that the battery used for jump starti...

Page 26: ...Special instructions 4812165301 pdf 2022 09 02 14...

Page 27: ...f 2 5 m s specified in the same directive Limit is 5 m s Noise level The noise level is measured in accordance with the operational cycle described in EU directive 2000 14 EC on machines equipped for...

Page 28: ...on 6490 255 L2 Length with compaction plates work position 7360 290 L2 Length with compaction plates work position 7360 290 L3 Length with compaction plates transport position 7540 297 L3 Length with...

Page 29: ...es 2120 83 5 Wheel width 2134 84 Wheel width 2134 84 O1 Overhang left frame side 107 4 2 O1 Overhang left frame side 107 4 2 O2 Overhang right frame side 107 4 2 O2 Overhang right frame side 107 4 2 R...

Page 30: ...and volumes Weights Weights Service weight Cab Service weight Cab CA3500DCP 12 100 kg 26 680 lbs CA3500DCP 12 100 kg 26 680 lbs CA3500DCP with lifting arms 12 940 kg 28 530 lbs CA3500DCP with lifting...

Page 31: ...0 8 mm Std High 0 075 0 08 0 04 0 03 in 0 075 0 08 0 04 0 03 in Vibration frequency High amplitude Low amplitude Compaction data Vibration frequency High amplitude Low amplitude Compaction data CA3500...

Page 32: ...ort 2 200 rpm Stage V Cummins engines require the use of Ultra Low Sulphur Diesel ULSD fuel which has a sulphur content of 15 ppm parts per million or less Higher sulphur contents cause operating prob...

Page 33: ...his extra weight in mind Anti freeze to 30 C 22 F Anti freeze to 30 C 22 F Electrical system Electrical system Battery 24V 2x12V 74Ah Battery 24V 2x12V 74Ah Alternator 24V 70A Alternator 24V 70A Fuses...

Page 34: ...scribed in this manual is an AC ACC type Automatic Climate Control ACC is a system that maintains the set temperature in the cab provided windows and doors are kept closed The system contains fluorina...

Page 35: ...470 520 560 620 M22 446 497 626 699 752 839 M22 446 497 626 699 752 839 M24 570 640 800 900 960 1080 M24 570 640 800 900 960 1080 M30 1130 1260 1580 1770 1900 2100 M30 1130 1260 1580 1770 1900 2100 P...

Page 36: ...Technical specifications 4812165301 pdf 2022 09 02 24...

Page 37: ...s connected in parallel one for the rear axle and one for the drum The speed of the machine is proportional to the angle of the control lever the deflection of the forward reverse lever regulates the...

Page 38: ...r and the rear cab window which can be broken with the emergency hammer located in the cab FOPS and ROPS FOPS is the abbreviation for Falling Object Protective Structure roof protection and ROPS is th...

Page 39: ...serial numbers 3 Cab ROPS plate Certification product and serial numbers 3 Cab ROPS plate Certification product and serial numbers 4 Component plate rear axle Product and serial numbers 4 Component p...

Page 40: ...e of machine the PIN product identification number serial number service weight engine power and year of manufacture If the machine is delivered outside the EU there are no CE markings and on some mac...

Page 41: ...gine The plates specify the type of engine serial number and the engine specification Please specify the engine serial number when ordering spares Refer also to the engine manual On certain machines t...

Page 42: ...fluid Biological hydraulic fluid 4700272372 4700792772 6 Warning Ballasted tires 4700903985 17 Diesel fuel 4811000345 6 Warning Ballasted tires 4700903985 17 Diesel fuel 4811000345 7 Warning Locking...

Page 43: ...gible and remove dirt or order new decals if they have become illegible Use the part number specified on each decal If a part is replaced and this part have a decal make sure to also order the decal 4...

Page 44: ...intenance instructions before operating the machine 4700903985 Warning Ballasted tire Read the instruction manual More information in section in Technical specifications 4700908229 Warning Risk of cru...

Page 45: ...Machine description 4812165301 pdf 2022 09 02 4812129673 Warning CALIFORNIA Proposition 65 33...

Page 46: ...5 4700904835 4700904870 4700903425 4700904835 Hydraulic fluid Biological hydraulic fluid Securing point Hydraulic fluid Biological hydraulic fluid Securing point 4700272372 4700792772 4700382751 47002...

Page 47: ...centering 17 Reserve 29 N A 6 Vibration frequency compaction plates 18 Increase in frequency 30 N A 6 Vibration frequency compaction plates 18 Increase in frequency 30 N A 7 Central warning indicator...

Page 48: ...off on One press starts the vibration for the drum the next press stops the vibration Compaction plates up down Raising lowering of the compaction plates is possible when the machine is in operating...

Page 49: ...e vibration and compaction plates The roller always starts in transport mode 15 Reserve 15 Reserve 16 N A 16 N A 17 Reserve 17 Reserve 18 Frequency increase Optional Increases vibration frequency 18 F...

Page 50: ...re activated 28 Reserve 28 Reserve 29 N A 29 N A 30 Reserve 30 Reserve 31 N A 31 N A 35 Service socket Diagnostic socket Gateway is connected here to read the CAN Open system 35 Service socket Diagnos...

Page 51: ...mation on the fuel level urea level machine hours and voltage level Fuel and urea levels are specified in per cent Fig Status screen with DailyCheck This screen is active until the Diesel engine is st...

Page 52: ...button to display engine and machine alarms Settings Button select menu which opens the main menu Settings can be changed in the main menu Settings Button select menu which opens the main menu Settin...

Page 53: ...alarm is shown on the display The engine alarm is sent out from the engine ECM which handles the monitoring of the engine functions The message which consists of an SPN and FMI code can be interprete...

Page 54: ...fluid temperature coldl If the symbol is displayed the hydraulic oil is cold and the speed cannot be increased until the oil has reached 0 C 32 F The maximum speed cannot be used between 0 C 32 F and...

Page 55: ...seen by selecting Display alarms Inactive faults disappear from the log when you restart the ignition Selection of Display alarms ENGINE ALARM Logged engine alarms Stored in the engine ECU MACHINE ALA...

Page 56: ...restored once the Urea has been refilled 0 When the level drops close to zero the Urea level symbol flashes together with the icon for reduced power and the Yellow warning lights on the panel The ope...

Page 57: ...e panel The operator should drain and refill the Urea tank with new Urea If the Urea tank is not refilled engine power is reduced and normal power is restored once the Urea has been refilled 4 In the...

Page 58: ...e exhaust system s after treatment gives a flashing Tampering symbol together with the icon for reduced power and the Yellow warning lights on the panel Engine power is reduced Immediately contact Ser...

Page 59: ...system has not auto regenerated at the required time limit and requires an exhaust system cleaning See machine settings EAT Cleaning The Exhaust System Cleaning Regeneration Lamp notifies the operator...

Page 60: ...T Cleaning 3 The Exhaust System Cleaning Regeneration Lamp notifies the operator that the aftertreatment system has not auto regenerated at the required time limit and requires an exhaust system clean...

Page 61: ...r group 1 see Fuse 3 9 Power group 2 see Fuse 4 9 Power group 2 see Fuse 4 10 Power group 3 see Fuse 5 10 Power group 3 see Fuse 5 11 Power group 4 see Fuse 6 11 Power group 4 see Fuse 6 12 DCO Com Er...

Page 62: ...if the Exhaust System Cleaning Lamp is shown in the display Then a so called parked regeneration can be done and the parking button must be activated and that low speed is selected then the speed will...

Page 63: ...m only used to change software in the display and requires special equipment and know how EDC CALIBRATION To calibrate move the joystick fully forward F and press in both black buttons on the top of t...

Page 64: ...ust be set before it is possible to start the machine Conditions that must be set Activated P brake Selector lever in neutral Speed selector for diesel engine in low Low idling not all models Operator...

Page 65: ...play of alarm see table for information High amplitude Low amplitude Compaction plates Vibration is enabled in the operating position Automatic vibration control If the function is activated via the r...

Page 66: ...Machine description 4812165301 pdf 2022 09 02 Instruments and controls cab Fig Right rear cab post 15 Hammer for emergency exit ACC Heater AC 10 14 Radio CD 8 9 15 1 2 3 4 5 6 7 Fig Cab roof front 54...

Page 67: ...te the front screen wiper 5 Front wiper switch Press to operate the front screen wiper 6 Rear wiper switch Press to operate the rear screen wiper 6 Rear wiper switch Press to operate the rear screen w...

Page 68: ...if necessary turn down the heat and fan speed AC ACC NOTE When using AC ACC all the windows must be closed for the system to work efficiently To quickly reduce the temperature in the cab adjust the f...

Page 69: ...2 Mode Displays the mode Automatic Heat Cool and Defrost 3 Temperature Set point Displays current inside set point temperature 4 Blower speed Displays current blower speed setting ACC Operation menus...

Page 70: ...turned off while warming Heat is selected Heat Interior temperature warms up with the electronic heater valve A C compressor is turned off while warming Heat is selected Defrost When defrosting Defro...

Page 71: ...will be turned off the blower will run at 15 the heater valve will be fully opened and the air circulation will switch to fresh air until the after coil temperature is above 20 C 78 F When the after...

Page 72: ...play 5A 10 DEF Supply module 15A 3 ECU PWR1 Speed sensor 10A 11 12V outlet Radio 24 12V converter gateway Dyn lyzer 10A 3 ECU PWR1 Speed sensor 10A 11 12V outlet Radio 24 12V converter gateway Dyn lyz...

Page 73: ...rter relay 4 and preheating relay 5 and fuses 6 7 are placed behind the battery disconnector plate 3 6 7 5 4 4 Starter relay 5 Preheating relay 6 Fuse engine ECU 30A F13 7 Fuse 10A F23 Fuse box at mas...

Page 74: ...roof fuse box F7 1 Interior lighting 10A 1 Interior lighting 10A 2 Windscreen wiper washers 10A 2 Windscreen wiper washers 10A 3 Cab fan 15A 3 Cab fan 15A 4 Reserve 4 Reserve 5 Reserve 5 Reserve 6 Re...

Page 75: ...onnected if necessary The cover must be unlocked when operating so that the battery can be quickly disconnected if necessary 1 2 3 4 Fig Operator s seat 1 Lock pack Length adjustment 2 Weight adjustme...

Page 76: ...3 Wheel seat cushion inclination 4 Wheel backrest inclination 5 Wheel armrest inclination 6 Wheel lumbar support adjustment Adjust the operator s seat so that the position is comfortable and so that t...

Page 77: ...new position To adjust the operator s seat see the section for basic comfort seat Adjust all settings when the machine is stationary Adjust all settings when the machine is stationary Always ensure th...

Page 78: ...gnition key 1 to position I the start screen will be shown in display 4 5 6 3 Fig Status image 3 Fuel level 4 Hourmeter 5 Voltmeter 6 Urea level Check that the voltmeter 5 reads at least 24 volts and...

Page 79: ...2 ROPS structure 3 Rubber element 4 Anti slip If a ROPS 2 Roll Over Protective Structure or a cab is fitted to the roller always wear the seat belt 1 provided and wear a protective helmet Replace the...

Page 80: ...4812165301 pdf 2022 09 02 View Fig view Before starting make sure that the view forwards and backwards is unobstructed All cab windows should be clean and the rear view mirrors should be correctly ad...

Page 81: ...seconds If the engine will not start wait a minute before trying again At the start of the diesel engine when the ambient temperature is below 10 C 50 F it must be warmed up at idle low speed until t...

Page 82: ...requirements If the machine is only to be transported MID or ECO should be selected instead Check that the steering is working correctly by turning the steering wheel once to the right and once to th...

Page 83: ...1 TC Anti spin 2 Forward Reverse lever 3 Potentiometer speed limiter 1 Machine with TC Anti Spin TC Anti Spin 1 is activated by default LED lit Position the speed control 3 in suitable position TC An...

Page 84: ...f for a sudden stop A buzzer goes on and after 7 seconds the engine switches off and the brakes are activated The interlock function is checked by the operator standing up from the seat when the rolle...

Page 85: ...ell as disconnection of automatic vibration are performed with the switch 2 on the forward reverse lever Note that vibration can only be activated when the working mode 4 is activated and when the spe...

Page 86: ...when vibration is in operation Switch the vibration off and wait until vibration stops before changing amplitude By pressing button 1 high amplitude is achieved Seismic Optional Fig Function keys 1 Se...

Page 87: ...ure If this does not help select a lower amplitude instead if possible Soil type s High amplitude Low amplitude Soil type s High amplitude Low amplitude Fine grade soils clay and silt 24 26 Hz 28 30 H...

Page 88: ...results in a high Evib value Evib1 is calculated on the downward movement of the drum loading phase Evib2 is calculated on the upward movement of the drum Unloading phase Which one of the two values...

Page 89: ...Secondly the ABC will shut off vibrations and give a message to the operator to continue compaction with a lower vibration amplitude setting or if variable frequency is available reduce the vibration...

Page 90: ...ould not be used to determine if compaction is ready or not NOTE The operator shall always keep an eye on where they are driving and not focus too much on the CMV display due to safety Connecting disc...

Page 91: ...ensures clearance between the lifting arms and the hydraulic components of the plates If the plates are not offset adjusted the hydraulics must be connected before the plates are connected mechanicall...

Page 92: ...nd a safe distance from the machine and compaction plates 2 Make sure that the two set screws at the bottom of the machine s lifting arms are screwed in all the way If necessary loosen the lock nuts a...

Page 93: ...that the helper behind the machine is not on the plates or near the lifting arms when they are in motion Crushing hazard Make sure that the helper behind the machine is not on the plates or near the...

Page 94: ...n 9 Close the engine hood Lower the plates as far as possible Deactivate Service mode in the Machine settings menu in the roller s operator display Switch off the engine and ensure that the parking br...

Page 95: ...hine raise it incrementally so that the lifting arms rest on the fixed lugs and the locking pin can be pulled out freely 3 With the plates in the rear position offset them about 500 mm until the arrow...

Page 96: ...of the offset sensor must be disconnected Now start the machine s engine and activate Service mode in the Machine settings menu in the roller s operator display Lower the lifting arms a little at a ti...

Page 97: ...nditions apply and various functions are available All raising and lowering operations require the intended movement control button to be pressed and held until the next position is reached Otherwise...

Page 98: ...ydraulic raising are fully open so that the lifting device can be pressed upwards without major resistance in the hydraulic cylinders for example due to unevenness in the ground surface Offset of the...

Page 99: ...e reverse position the plates always return to the centered position automatically After completing work 1 2 3 Fig Control panel 1 Raise plates 2 Lower plates 3 Plate vibration Raise the plates to tra...

Page 100: ...as a reserve brake when operating and as a parking brake when stationary then activated with the parking brake button 2 For reserve braking press the parking brake button 2 hold the steering wheel fir...

Page 101: ...position Fit the instrument cover on the display and top of the control box on rollers without cab and lock it Parking Chocking the drums Fig Positioning 1 Chocks 1 Never disembark from the machine wh...

Page 102: ...to the disconnected position and remove the handle The DEF pump will still run for a while even if the master switch is turned off and is to prevent freezing in the DEF hoses This will prevent batter...

Page 103: ...with anti rust agent lubricate the machine thoroughly and apply grease to unpainted surfaces Engine Refer to the manufacturer s instructions in the engine manual that is supplied with the roller Batt...

Page 104: ...aulin and the ground If possible store the roller indoors and ideally in a building where the temperature is constant Urea tank DEF tank Draining of the urea tank DEF tank is recommended if left unuse...

Page 105: ...then the machine so this is happening Weight refer to the hoisting plate on the roller 1 1 Fig Roller prepared for lifting 1 Lifting plate Lifting the roller The machine s gross weight is specified on...

Page 106: ...lifted load Make sure that the lifting device is secure in its position and on a level and stable suface You are recommended to lift the machine with a jack or similar positioned at the marking 3 and...

Page 107: ...the hexagonal nut A screw in the adjusting screw B with a hex key until it touches the pin C and then turn an additional turn The valve is now open 4 3 Fig Valve block engine compartment 3 Brake rele...

Page 108: ...wn in the figure Maximum gross pulling force 200 kN 44 960 lbf Reverse the towing preparations according to alternative 1 or 2 in the preceding section Reverse the towing preparations according to alt...

Page 109: ...tted distance interval in meters 1 3 Double lashings LC at least 1 7 tonnes 1700 daN STF 300 kg 300daN 1 3 Double lashings LC at least 1 7 tonnes 1700 daN STF 300 kg 300daN Double L1 Double L2 Double...

Page 110: ...th a permitted load LC MSL of at least 1 7 tonnes 1 700 daN and a pre tension STF of at least 300 kg 300 daN The lashings are re tightened as required Each of lashings 1 3 is either a double or two si...

Page 111: ...ng distance will be longer if the hydraulic fluid is cold 12 Test the brakes Remember that the braking distance will be longer if the hydraulic fluid is cold 13 Set the transportation working mode but...

Page 112: ...Operating instructions Summary 4812165301 pdf 2022 09 02 100...

Page 113: ...o the customer delivery inspection must be conducted as per the check list in the warranty document Any transport damage must be reported immediately to the transport company as this is not covered by...

Page 114: ...Preventive maintenance 4812165301 pdf 2022 09 02 102...

Page 115: ...er or consult Dynapac Other fuel and lubricants are required when operating in areas with extremely high or extremely low ambient temperatures See the Special instructions chapter or consult Dynapac E...

Page 116: ...ent COOLANT Freeze proof to about 37 C 34 6 F Dynapac coolant 100 mixed 50 50 with water P N 4812161854 20 liters COOLANT Freeze proof to about 37 C 34 6 F Dynapac coolant 100 mixed 50 50 with water P...

Page 117: ...reservoir sight glass 19 Drive belts 32 Hydraulic fluid cooler 6 Hydraulic reservoir sight glass 19 Drive belts 32 Hydraulic fluid cooler 7 Bleeding filter 20 Wheel nuts 33 Fresh air filter 7 Bleeding...

Page 118: ...personnel Periodic service service message Optional A Service message Periodic Service is shown in the display 15 hours before First Service 50h For Periodic Service 250h 1000h a Service message is sh...

Page 119: ...to the contents to find the page number of the sections referred to Pos in fig Action Comment Pos in fig Action Comment 8 Change the hydraulic fluid filter 8 Change the hydraulic fluid filter 12 Chan...

Page 120: ...eferred to Pos in fig Action Comment Pos in fig Action Comment 4 Inspect the filter element in the air cleaner Replace as required 4 Inspect the filter element in the air cleaner Replace as required 3...

Page 121: ...in drum gearbox Only for machines with drum gearbox 13 Change the oil in drum gearbox Only for machines with drum gearbox 32 31 Clean the coolers 32 31 Clean the coolers 3 Replace the fuel filter Ref...

Page 122: ...m gearbox 13 Change the oil in the drum gearbox Only for machines with drum gearbox 32 31 Clean the coolers 32 31 Clean the coolers 3 Replace the fuel filter Refer to the engine manual 3 Replace the f...

Page 123: ...e as required 4 Inspect the filter element in the air cleaner Replace as required 22 Check the oil level in the rear axle s differential 22 Check the oil level in the rear axle s differential 23 Check...

Page 124: ...Maintenance Maintenance schedule 4812165301 pdf 2022 09 02 112...

Page 125: ...tion air extraction if the engine is run indoors Risk of carbon monoxide poisoning Scrapers Check adjustment It is important to consider movement of the drum when the machine turns i e the scrapers ca...

Page 126: ...tooth 2 to 25 mm 1 0 in between scraper tooth and drum Center each scraper tooth 2 between the pads Tighten the screws 1 Scrapers Heavy duty Pad drum Fig Scrapers 1 Screws 2 Scraper teeth 1 2 Undo th...

Page 127: ...he engine has free circulation of cooling air through the protective grille in the hood To open the engine hood turn the lock handle 1 upward Raise the hood to its fully open position checking that th...

Page 128: ...every other year and change the coolant Also check that the air has unobstructed passage through the reservoir Flush the system every other year and change the coolant Also check that the air has unob...

Page 129: ...st a non insulated part of the roller before refuelling and against the filler pipe 1 while refuelling Never refuel while the engine is running Do not smoke and avoid spilling fuel Never refuel while...

Page 130: ...2 Filler pipe 1 2 Place the roller on a level surface and check that the oil level in the sight glass 1 is between the max and min markings Top up with the type of hydraulic fluid specified in the lu...

Page 131: ...od ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Hydraulic filter Replacement Fig Hydraulic reservoir 2 Filler cover bleeder filter 3 Sight glass 2 3 Undo t...

Page 132: ...n the new filter seal Screw tight the filter by hand First tighten the filter until its seal is in contact with the filter attachment Then turn an additional half revolution Do not tighten the filter...

Page 133: ...d in the cartridges Repeat the procedure on the opposite side Tires Air pressure Wheel nuts Tightening Fig Wheels 1 Air valve 2 Wheel nut 1 2 Check the tire pressures using a pressure gauge If the tir...

Page 134: ...g 2 Steering hitch Tightening Fig Steering hitch 1 Nut 1 Nobody must be allowed near the steering joint when the engine is running Risk of being crushed when the steering is operated Switch off the en...

Page 135: ...extraction if the engine is run indoors Risk of carbon monoxide poisoning Ensure that there is good ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Air clean...

Page 136: ...aid of the secondary hand operated pump make certain that all sediment comes out Tighten the drain plug as soon as uncontaminated fuel runs out Lifting arms compaction plates Lubrication Fig Lifting a...

Page 137: ...ir extraction if the engine is run indoors Risk of carbon monoxide poisoning Drum cartridge Checking the oil level Fig Left drum side 1 Groove 1 Position the roller on a flat surface with the groove 1...

Page 138: ...ler plug 1 2 1 Never work under the roller when the engine is running Park on a level surface Block the wheels securely Never work under the roller when the engine is running Park on a level surface B...

Page 139: ...level if the level is low Use transmission oil See lubrication specification Clean and refit the plug Check the fluid level in the same way on the rear axle s other planetary gear Drum gearbox Checkin...

Page 140: ...ir Be careful when using a high pressure washer do not place the nozzle too close to the radiator Be careful when using a high pressure washer do not place the nozzle too close to the radiator Wear pr...

Page 141: ...the positive cable first When disconnecting the battery always disconnect the negative cable first When connecting the battery always connect the positive cable first The cable shoes should be clean...

Page 142: ...bbles are visible through the sight glass this is a sign that the refrigerant level is too low If so stop the unit The unit may be damaged if it is run with insufficient refrigerant Fig Engine compart...

Page 143: ...extraction if the engine is run indoors Risk of carbon monoxide poisoning Drum cartridge Checking the oil level Fig Left drum side 1 Groove 1 Position the roller on a flat surface with the groove 1 on...

Page 144: ...air cleaner s main filter when the warning lamp on the display lights when the diesel engine is operating at full speed 3 6 4 5 2 Fig Air cleaner 1 Clips 2 Cover 3 Main filter 4 Backup filter 5 Filte...

Page 145: ...eaner Cleaning Wipe clean on both sides of the outlet pipe Outer edge of outlet pipe Inner edge of outlet pipe Wipe clean the inside of the cover 2 and the filter housing 5 See the previous illustrati...

Page 146: ...nd at the front or rear of the rear axle At a low level remove the filler plug 2 and top up with oil to the correct level Use transmission oil see lubricant specifications Clean and refit the plug Rea...

Page 147: ...aulic fluid cooler 4 Condenser element AC Optional 5 Screws x 2 1 2 3 4 5 5 Check that air can pass unobstructed through the radiators 1 2 and 3 Clean a dirty radiator using compressed air or a high p...

Page 148: ...cleaned Han in to environment friendly station Refer to the engine manual for detailed instructions when replacing the fuel filter Refer to the engine manual for detailed instructions when replacing...

Page 149: ...oil filter 2 at the same time Refer to the engine manual 3 Fig Engine compartment 2 Oil filter 3 Dipstick 2 Take great care when draining warm fluid and oil Wear protective gloves and goggles Take gre...

Page 150: ...d operated grease gun Clean and grease the chain 3 between the seat and the steering column Also grease the seat slide rails 6 If the chain is slack on the sprocket 2 loosen the screws 4 and move the...

Page 151: ...re that there is good ventilation air extraction if the engine is run indoors Risk of carbon monoxide poisoning Hydraulic filter Replacement Fig Hydraulic reservoir 2 Filler cover bleeder filter 3 Sig...

Page 152: ...w filter seal Screw tight the filter by hand First tighten the filter until its seal is in contact with the filter attachment Then turn an additional half revolution Do not tighten the filter too hard...

Page 153: ...1000 is used in the cartridges Do not overfill with oil risk for overheating Do not overfill with oil risk for overheating Now repeat the procedure on the opposite side of the drum Fig Drum 1 Ventilat...

Page 154: ...main filter 3 Do not remove the backup filter 4 Clean the air cleaner if necessary See section Air cleaner Cleaning When replacing the main filter 3 insert a new filter and refit the air cleaner in t...

Page 155: ...revious illustration Wipe also both surfaces for the outlet pipe see adjacent figure Check that the hose clamps between the filter housing and the suction hose are tight and that the hoses are intact...

Page 156: ...r the drain oil to environmentally correct handling Refit the drainage plugs and top up with fresh oil until the correct level is reached Refit the level filler plugs Use transmission oil see Lubrican...

Page 157: ...ooler 3 Hydraulic fluid cooler 4 Condenser element AC Optional 5 Screws x 2 1 2 3 4 5 5 Check that air can pass unobstructed through the radiators 1 2 and 3 Clean a dirty radiator using compressed air...

Page 158: ...aned Han in to environment friendly station Refer to the engine manual for detailed instructions when replacing the fuel filter Refer to the engine manual for detailed instructions when replacing the...

Page 159: ...il when the engine is warm Place a receptacle that holds 19 liters 5 gal under the drain plug Replace the engine oil filter 2 at the same time Refer to the engine manual 3 Fig Engine compartment 2 Oil...

Page 160: ...lumn forward Tighten the screws and check chain tension No not tension the chain too tightly It should be possible to move the chain about 10 mm 0 4 in to the side with a forefinger thumb at the marki...

Page 161: ...will gather near the drainage plug 1 Drain as follows Place a container under the plug 1 Loosen the drain plug 1 Then open the drain cock 2 and drain out water and sediment until only pure diesel fue...

Page 162: ...the parking brake before lubricating Nobody must be allowed near the steering joint when the engine is running Risk of being crushed when the steering is operated Switch off the engine and activate t...

Page 163: ...ain cock 2 Plug 1 2 Obtain a container for collecting the used fluid The container should be able to hold at least 60 liters 16 gal Observe care when draining hot hydraulic fluid Wear protective glove...

Page 164: ...lter and cannot be cleaned Make sure that the old sealing ring is not left on the filter holder Otherwise this could cause leakage between the new seal and the old one Make sure that the old sealing r...

Page 165: ...d goggles Observe care when draining drum oil hot drum oil Wear protective gloves and goggles Save the oil and hand in to an environment friendly waste disposal station Save the oil and hand in to an...

Page 166: ...evel glass Check on both drum cartridges Inspect the oil level glass in case of damage change to a new one At service 2000h it should be replaced if no change has been made before Air cleaner Checking...

Page 167: ...t a new filter and refit the air cleaner in the reverse order Check the condition of the dust valve 6 Replace if necessary When refitting the cover make sure that the dust valve is positioned downward...

Page 168: ...re intact Inspect the entire hose system all the way to the engine Check that the hose clamps between the filter housing and the suction hose are tight and that the hoses are intact Inspect the entire...

Page 169: ...engine is running Park on a level surface Block the wheels securely Never work under the roller when the engine is running Park on a level surface Block the wheels securely Wipe clean and remove the t...

Page 170: ...ooler 3 Hydraulic fluid cooler 4 Condenser element AC Optional 5 Screws x 2 1 2 3 4 5 5 Check that air can pass unobstructed through the radiators 1 2 and 3 Clean a dirty radiator using compressed air...

Page 171: ...aned Han in to environment friendly station Refer to the engine manual for detailed instructions when replacing the fuel filter Refer to the engine manual for detailed instructions when replacing the...

Page 172: ...il when the engine is warm Place a receptacle that holds 19 liters 5 gal under the drain plug Replace the engine oil filter 2 at the same time Refer to the engine manual 3 Fig Engine compartment 2 Oil...

Page 173: ...lumn forward Tighten the screws and check chain tension No not tension the chain too tightly It should be possible to move the chain about 10 mm 0 4 in to the side with a forefinger thumb at the marki...

Page 174: ...will gather near the drainage plug 1 Drain as follows Place a container under the plug 1 Loosen the drain plug 1 Then open the drain cock 2 and drain out water and sediment until only pure diesel fue...

Page 175: ...a sign that the refrigerant level is too low If so stop the unit The unit may be damaged if it is run with insufficient refrigerant Check the moisture indicator 2 It should be blue If it is beige the...

Page 176: ...entify if you have this type of steering hitch is that it has a new type of nut 1 at the top as shown Actual torque Nm should be when the machine s position is straight ahead M14 174 Nm M14 174 Nm Rep...

Page 177: ...k The filter is located at the bottom of the unit To access the filter loosen the lid with a 27 mm sleeve and remove the filter using the tool supplied with the spare part filter Replace with new filt...

Page 178: ...Dynapac Compaction Equipment AB Box 504 SE 371 23 Karlskrona Sweden www dynapac com...

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Dynapac CA3500DCP, Instruction Manual

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