SafetySpeed C4 Owner'S Manual Download

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Panel Saw and Router

Owner’s Manual

13943 LINCOLN ST. NE

HAM LAKE, MN 55304

763-755-1600 Fax: 763-755-6080

w w w . p a n e l s a w . c o m

[email protected]

Summary of Contents for C4

Page 1: ...Panel Saw and Router Owner s Manual 13943 LINCOLN ST NE HAM LAKE MN 55304 763 755 1600 Fax 763 755 6080 w w w p a n e l s a w c o m sales safetyspeedcut com...

Page 2: ...ve Such repair or replacement is limited to providing satisfactory replacement parts from the factory SSC assumes no responsibility for making repairs on site Any parts returned to the factory must be...

Page 3: ...Saw and Router Model SR5 27 Removing the Motor 27 Maintenance 29 General Maintenance 29 Cleaning 29 Maintaining the Motor 29 Lubricating the Guides 29 Service 30 Repairs 30 Replacement Parts 30 Align...

Page 4: ...ed when specified or necessary Keep a fire extinguisher nearby 7 KEEP BYSTANDERS AWAY Keep children and bystanders at a safe distance from the work area to avoid distracting the operator and contactin...

Page 5: ...AND SHARP A dull or improperly sharpened blade produces a narrow kerf and is likely to be pinched by the work piece Any blade with a small set even though sharp may be likely to kick back A dull blade...

Page 6: ...ge 34 NEVER STAND ON THE TOOL Serious injury could occur if the tool is tipped or if you unintentionally contact the cutting tool 35 DIRECTION OF FEED Always feed work into the blade or cutter against...

Page 7: ...f the tool should electrically malfunction or break down grounding provides a low resistance path to carry electricity away from you reducing the risk of electric shock Figure 1 Grounded Plug and Outl...

Page 8: ...ize required If you are using one extension cord for more than one tool add their nameplate amperes and use the sum to determine the required minimum wire size Guidelines for Using Extension Cords If...

Page 9: ...ing of the work area Do not locate the tool in a damp or wet location or a location where it may be exposed to rain If the tool will be operated in an enclosed area SSC recommends installing a Dust Co...

Page 10: ...ure 3 Installing the Counterbalance 3 Hold the carriage securely while you loosen the red carriage lock Figure 13 through Figure 18 Raise the carriage until the hole in the top of the carriage aligns...

Page 11: ...age rip lock securely 2 Mount the motor to the carriage by inserting the studs 6 on the saw motor through the holes in the turntable 5 See Figure 5 Install the washers and nuts 7 and hand tighten only...

Page 12: ...s not supply a blade as standard equipment on the saw Improper blade selection can result in reduced tool life inaccurate and poor quality cuts and safety risks Consult with your machinery dealer or w...

Page 13: ...the knobs to install the guard Be sure to leave the rubber washers on the torque knobs because they prevent the knobs from slipping Attach the guard to the carriage by reinstalling the torque knobs as...

Page 14: ...10 Installing the Cord Keeper 2 Remove the rubber stopper from the ring in the cord keeper See Figure 11 Uncoil the cord from the motor and place the plug end through the ring as shown 3 Loosen the ca...

Page 15: ...a r in g s B la d e L o c k H e ig h t I n d e x T a b B la d e G u a r d T u r n t a b le Figure 13 Carriage Models C4 C5 H4 H5 and H6 Saws Figure 14 Carriage Models 6400 and 6800 Saws Carriage see c...

Page 16: ...el SR5 Router Indexing Pin Carriage Lock Knob On and Off Switches Carriage Handle Carriage Handle Motor Switch Carriage Lock Knob Carriage Lock Knob Carriage Handle Depth Adjusting Ring Router Lifting...

Page 17: ...17 Figure 18 Model TR2 Router Figure 18A Knife Carriage Carriage Handle Motor Switch Hand Clamp Depth Adjusting Ring Carriage Lock Knob...

Page 18: ...imum Work piece Height for Crosscutting Model Max Height C4 50 in 1270mm H4 50 in 1270mm C5 H5 64 in 1625mm H6 73 in 1850mm 6400 64 in 1625mm 6800 73 in 1850mm 7400 64 in 1625mm 7400XL 64 in 1625mm SR...

Page 19: ...ATBL 860ATB 864NRATB 860NRTCG 860TCG 860TCGS 880ATBL 880TCGL Aluminum composite X X X Aluminum plate X Chipboard X X X X X Double face panels X X X X Duraply X X Gatorfoam X X Hardwood X X X X Laminat...

Page 20: ...uard 10 Loosen the carriage lock and allow the saw carriage to return to the top of the guides 11 Reconnect the power NOTE You may have to readjust the rip and crosscut rulers after changing blades or...

Page 21: ...witch out Stop the motor by pressing the same switch in Rotating the Turntable on the Carriage C4 C5 and H Series saws Models SR5 and SR5U routers Pull out both of the indexing pins and pivot the turn...

Page 22: ...Figure Figure 22 Adjusting the Crosscut Rulers 3 Use a square 17 that measures at least 14 356mm on one side Line up one edge of the square with the tips of the saw blade and the other edge of the sq...

Page 23: ...or vertically must always be fed against the rotation of the saw blade Panel saws are intended for cutting large panels down to size As the overall panel size becomes smaller and smaller other types...

Page 24: ...of the guides restart the motor and begin the cut again 9 Support and remove the cut off piece as the saw completes its cut 10 Once the cut is complete turn off the motor and wait for the blade to com...

Page 25: ...rely to the guides in this position 5 Start the motor see Starting and Stopping the Motor and allow it to reach full speed before beginning the cut 6 Position the material on the side of the machine i...

Page 26: ...r platform in the appropriate position for the cut to be made See Rotating the Turntable above 2 Adjust the material thickness control for the thickness of the material to be cut see Adjusting the Thi...

Page 27: ...saw assembly by removing the two thumbscrews at the top of the turntable 2 lnsert the router assembly into the carriage in the same manner and attach it with the two thumbscrews 3 Attach the adjustab...

Page 28: ...port the motor by hand and remove the two mounting bolts To reattach the motor reverse the above procedure Figure 31 Removing the Motor Models 6400 6800 Models 7400 and 7400XL 1 Disconnect and lock of...

Page 29: ...handles clean dry and free from oil and grease Use only mild soap and a damp cloth to clean the tool because certain cleaning agents and solvents are harmful to plastics and other insulated parts Som...

Page 30: ...djust the blade or bit so it is parallel with the guides 2 Adjust the blade or bit so it will be perpendicular to the work piece 3 Adjust the guides so they are perpendicular to the rollers 4 Align th...

Page 31: ...ing the indexing pin assembly Figure 33 24 b If burn marks appear on the left side of the work piece rotate the saw slightly clockwise until the entire face of the blade contacts the Adjustment Tool I...

Page 32: ...Stand if used Lay the tool flat so the roller nuts are easily accessible With proper care you can place the tool on a table with the guides up 3 The two outermost rollers are fixed so adjust all other...

Page 33: ...Bolt one wheel to each end of the frame as shown in Figure 35 Figure 35 Installing the Wheels Accessory viewed from rear of frame Frame Stand The Frame Stand Accessory allows the tool to be freestandi...

Page 34: ...guide tubes at the floor approximately 30 away from the wall or blocking supports At this point the top of the machine should be secured to the back supporting wall by means of a lightweight chain or...

Page 35: ...s installation procedure An additional person should support and stabilize the frame at all times during the installation Figure 39 Installing the Dust Collection Kit on a Saw 1 On saws remove the bla...

Page 36: ...n 1 Position the stop bar in the bottom left side of the frame as shown in Figure 40 resting against the bottom horizontal arm and the vertical back supports Figure 40 Installing the Stop Bar 2 Workin...

Page 37: ...n CAUTION Before beginning installation disconnect the power supply to the motor raise the carriage to the top of the guides and lock the carriage in place with the lock knob CAUTION Be sure the tool...

Page 38: ...ount to the frame and removable supports for each side The accessory contains the components shown in Figure 44 The Midway Fence is optional on the Models C4 C5 H Series 6400 6800 and 3400 It is stand...

Page 39: ...nels 15 on each side 8 The friction fit of the wooden fence sections between the aluminum support bracket and the cam type spacers can be adjusted by turning the bolt heads with a wrench This fit can...

Page 40: ...hold down arms that help hold any thin flexible material for chip free accurate cutting It accepts material up to 3 4 in 19mm thick and can be quickly removed without wrenches for cutting thicker mate...

Page 41: ...3400 and TR2 Carbide Knife Scoring System Models 7400 and 7400XL The Carbide Knife Scoring System provides two score marks on the surface of a coated particleboard panel directly in line with the ker...

Page 42: ...120 3050mm 90 2286mm 14 356mm 598lbs 271kg 64 1625mm 1 75 45mm 120 3 00 6800 120 3050mm 98 2500mm 14 356mm 660lbs 299kg 74 1850mm 1 75 45mm 120 3 00 7400 120 3050mm 96 2440mm 46 1170mm 950lbs 431kg 64...

Page 43: ...ual Before Operating Saw Feed Stock In The Direction Of The Arrow Read Instructions To Reduce Risk Of Kickback Do Not Place Hands Under Saw Carriage Or Near Blade Keep Hands Clear Of Area To Reduce Ri...

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SafetySpeed C4, Owner'S Manual

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