dymax PrimeCure 385 nm Array User Manual Download Page 7 | Manualshive

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UVCS LED Light-Curing Conveyor Systems User Guide

Figure 1. Conveyor Components

NOTE: Four flood system configuration show.

Drive Motor

Light Curtain

Cradle and BlueWave® AX-550
Systems

Conveyor
Control Panel

Belt Adjustment

Rod

Cradle Riser and
Adjustment Locks

Counterbalance

Strut

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Summary of Contents for PrimeCure 385 nm Array

Page 1: ...UVCS LED Light Curing Conveyor Systems User Guide UVCS Conveyors with BlueWave AX 550 LED Flood Arrays Instructions for Safe Use Setup and Operation Maintenance Spare Parts and Accessories ...

Page 2: ...y allow for 100 in line inspection and increase throughput System designs enable stand alone configuration or integration into your existing assembly line Please note that most dispensing and curing system applications are unique Dymax does not warrant the fitness of the product for the intended application Any warranty applicable to the product its application and use is strictly limited to that ...

Page 3: ...8 Flood System Installation 9 Wiring LED Control Switch 15 Operating the Conveyor 18 LED System Height Adjustment 19 Operating the LED Light 21 Operating Modes 21 Adjusting Intensity 21 LED Operation 21 Validation 22 Cleaning and Maintenance 22 Belt Tracking Adjustment 22 Conveyor Belt Replacement 22 Inspect and Replace Fuses 24 Glass Cleaning 24 Troubleshooting 25 Spare Parts and Accessories 26 O...

Page 4: ... locations can be found on the back cover of this user guide Additional resources are available to ensure a trouble free experience with our products Detailed product information on www dymax com Dymax adhesive Product Data Sheets PDS on our website Safety Data Sheets SDS provided with shipments of Dymax adhesives Safety WARNING If you use this UV LED light source without first reading and underst...

Page 5: ...ked Thermal sensors in the system shut the unit down to protect the components if the internal temperature exceeds maximum limits Please refer to the BlueWave AX 550 Flood System User Guide for further description and explanation All UVCS conveyors have adjustable belt speeds and lamp to belt distance to address a variety of application requirements Standard height clearance is from 1 5 to 4 5 inc...

Page 6: ...rts Contact Dymax so that new parts can be shipped to you immediately Check that the parts included in your order match those listed below If parts are missing contact your local Dymax representative or Dymax Customer Support to resolve the problem Parts Included UVCS Conveyor with Cradle Assembly installed BlueWave AX 550 Flood System s Controllers and Emitters NOTE Refer to the BlueWave AX 550 U...

Page 7: ... User Guide Figure 1 Conveyor Components NOTE Four flood system configuration show Drive Motor Light Curtain Cradle and BlueWave AX 550 Systems Conveyor Control Panel Belt Adjustment Rod Cradle Riser and Adjustment Locks Counterbalance Strut ...

Page 8: ... s Up to four BlueWave AX 550 flood systems can be mounted onto your conveyor The conveyor will be configured for mounting of the emitter and controller pairs at the factory Installation requires the mounting of the emitter first to the cradle and securing with provided fasteners and then the installation of the controllers onto the emitters with their supplied fasteners NOTE Care must be taken wh...

Page 9: ...ers to emitters may not be used One Flood System The emitter may be installed facing either direction slots are provided on both uprights 1 Align emitter holes with slots Figure 3 and install the two screws using hex wrench firmly Figure 4 Figure 3 Align Emitter Holes with Slots Figure 4 Install Screws Using Hex Wrench 2 Align the controller with the emitter and drop into place ensuring proper ali...

Page 10: ...vel direction In Line Dual Emitter 1 Align the emitter base with the cradle opening and lower into place Insert the supplied screws and tighten with the hex wrench at four locations Figure 6 Lower Emitters into Cradle and Install the Four Screws 2 Next lower the controllers onto the dual emitter base one at a time Then fasten each controller to the emitter base with two screws on each end using th...

Page 11: ... head emitter be assembled with two controllers on the bare cradle 1 Remove any shielding plates by removing the four mounting screws from the cradle and set aside Figure 8 Remove Shielding Plates 2 Place the dual head emitter towards the front of the cradle Figure 9 Figure 9 Place Emitter Towards Front of Cradle TOP VIEW Remove and Set Aside ...

Page 12: ... User Guide 3 Lower the two controllers onto the emitters carefully Figure 10 Figure 10 Lower Controllers onto Emitters 4 Install one screw on either side of the forward body of the emitter Figure 11 Install Screws Figure 12 Close Up of Screw ...

Page 13: ... Figure 13 Install Rear Screws Figure 14 Closeup of Rear Screw 7 Center the BlueWave AX 550 assemblies in the cradle to allow installation of the blocking plates 8 Insert the blocking plates and attach them to the cradle with the screws and wrench supplied 9 Attach the BlueWave AX 550 emitter to the plates front and back with screws and wrench supplied Figure 15 Attach Emitter to Plates ...

Page 14: ...radle Figure 16 Lower the Dual Head Emitters 2 Install two screws to hold the emitter to the cradle on either end of the cradle Figure 17 Install 2 Screws 3 Lower the controllers onto each emitter carefully Figure 18 Lower Controllers on to Each Emitter 4 Install 4 side screws to stabilize the controllers on the emitters ...

Page 15: ... from the LED control switch to the TRIGGER pins on the BlueWave AX 550 s terminal block trigger input The terminal block has friction lock wire interface that will accept the crimped ferrule installed on the LED control wire assemblies by pressing them firmly into place Figure 21 Insert Ferrule into Terminal Figure 22 To Remove a Wire Use a Small Screwdriver to Depress the Orange Lock Tab and Rem...

Page 16: ...16 UVCS LED Light Curing Conveyor Systems User Guide Figure 23 Trigger Pins 13 and 14 Installed Figure 24 LED Control Switch Wiring LED Control Wire Assemblies LED Control Switch ...

Page 17: ... to Controllers J1 1823748 1B 2B 1A2A J4 1823748 1B 2B 1A2A CON_PLC_AX550_1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 A B CON_PLC_AX550_2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 A B CON_PLC_AX550_3 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 A B Switch Box J2 1823748 1B 2B 1A2A CON_PLC_AX550_4 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 A B OFF ON J3 1823748 1B 2B 1A2A ...

Page 18: ...rds and turn the conveyor on Conveyor belt speeds can be adjusted by turning the speed control knob located on the side of the conveyor control panel Belt speed is indicated on the speed display indicator The belt speed knob is a ten turn potentiometer and is equipped with a lock Figure 27 Conveyor Control Panel Front Figure 28 Conveyor Control Panel Side Belt speed performs two functions when cur...

Page 19: ...oosen the locking levers on both sides of the riser and on both risers This will allow the carriage to slide up and down the riser to the desired heights 3 Clearance heights that are critical should be set using a measuring device or gauge inside the conveyor to ensure parts will not hit the inner tunnel 4 Lift or press down on the handles to move the cradle up and down Note that the struts will l...

Page 20: ...e glass lens on the emitter and the belt is called the working distance Since the emitter sits flush to the cradle the height adjustment range is also the working distance range Parts requiring smaller working distances than 1 5 75 mm should be placed on a palette of appropriate thickness to lift the workpiece off the belt and closer to the emitter Figure 30 Cradle Clearance at Minimum Maximum Hei...

Page 21: ...o adjust the intensity refer to the BlueWave AX 550 LED Flood System User Guide LED Operation It is recommended that BlueWave AX 550 systems be set to manual mode for conveyor operation Activate the flood lamps by actuating the switch on the side of the conveyor The LED system is instant on and does not require preheating prior to use Turning off the LED system between uses will extend LED life 1 ...

Page 22: ...results intensity levels should be monitored with a radiometer This enables users to identify changes in light intensity and take corrective action either adjusting the light intensity or performing maintenance Cleaning and Maintenance Belt Tracking Adjustment All Dymax UVCS conveyors are factory adjusted to provide proper tracking of the belt Should further adjustments become necessary there are ...

Page 23: ... the end of the conveyor Figure 35 Remove the fiberglass rod that ties the ends of the belt together Figure 36 Remove the belt 6 Run the new Belt around the conveyor frame Figure 37 7 Install the fiberglass rod through the belt loops 8 Apply some adhesive to both ends of the fiberglass rod to prevent it from moving during conveyor operation Figure 38 Figure 35 Spliced End of Belt Figure 36 Fibergl...

Page 24: ...to make fine adjustments To adjust tracking simply tighten the side to which the Belt is tracking 12 Reinstall the pinch guards on both ends of the conveyor This step is critical to belt speed sensor operation The pinch guard on the unloading end of the conveyor contains a shield for the sensor to prevent damage if the belt contacts it while operating 13 Verify that there is proper clearance betwe...

Page 25: ...r damaged Check the connections and condition of the power cord The onboard fuse is blown Check onboard fuse There is no electrical power at the receptacle Test the receptacle for power Unit powers up but LED is not producing light The LED intensity adjustment is set to the minimum Increase the LED intensity setting Controller is not mated with emitter correctly Recheck the BlueWave AX 550 assembl...

Page 26: ...he belt if it is slipping on the drive roller Tension too low on belt power switch lights and motor turns but belt does not move Use the tracking adjustment knobs to increase the tension on the belt Both knobs should be turned the same amount to not affect the alignment Belt tracks to one side Belt adjustment knobs are out of position Tighten the adjustment knob located on the side to which the be...

Page 27: ...tz Optic Lens Dual Head Kit 43563 AC Power Cords Power Cord North American 41274 Power Cord China 41275 Conveyor Components Circuit Breaker 115 VAC 39128 Curtain Assembly 2 Required 39207 DC Motor Controller 40179 DC Motor Controller Resistor 40178 DC Motor Speed Indicator Sensor 39136 Gear Motor 90 VDC 43391 Hour Meter 35981 Mesh Belt 39134 Mesh Belt Fine 39772 Pinch Guard Conveyor Discharge 3911...

Page 28: ...t min 0 3 9 7 m min Belt Width 12 30 cm Vertical Clearance Working Distance 1 5 4 5 75 mm 114 mm Overall Dimensions L x W x H 50 5 x 29 8 x 17 6 128 cm x 76 cm x 48 cm CM Center Mounted FW Full Width Larger part heights are achievable with the installation of optional Riser Kits Table 4 Conveyor Electrical Specifications Property Specification Voltage Requirements 115 or 220 VAC 50 or 60 HZ AC Cur...

Page 29: ...nergy below 185 nm or electrical corona discharge of oxygen on air Ultraviolet UV The invisible region of the spectrum just beyond the violet end of the visible region Wavelength ranges in general from 1 0 to 400 nm Dymax Arrays do not radiate energy in deep ultraviolet there are very minute amounts below 220 nm and practically nothing can be sensed below 200 nm This is due to the use of ozone blo...

Page 30: ...improper use of equipment may void your warranty benefits The use of aftermarket replacement parts not supplied or approved by Dymax Corporation will void any effective warranties and may result in damage to the equipment IMPORTANT NOTE DYMAX CORPORATION RESERVES THE RIGHT TO INVALIDATE ANY WARRANTIES EXPRESSED OR IMPLIED DUE TO ANY REPAIRS PERFORMED OR ATTEMPTED ON DYMAX EQUIPMENT WITHOUT WRITTEN...

Page 31: ... Height 21 Minimum Height 21 Damaged Parts 6 Definition of Terms 32 Electrical Specifications 31 Flood Lamps Installation 9 Mounting 8 Operation 23 Fuses 27 Glass Cleaning 27 Glossary 32 Height Range 21 Help 4 LED Control Switch 15 Maintenance 24 Missing Parts 6 Operating Modes 23 Operation 19 Parts List 6 Product Overview 5 Safety 4 Setup 8 Spare Parts and Accessories 29 Specifications 31 Trouble...

Page 32: ...ance testing and evaluation by offering equipment trial rental and leasing programs to assist in such testing and evaluations PN 43603 MAN102DA 12 30 2019 Dymax Corporation 1 860 482 1010 info dymax com www dymax com Dymax Oligomers Coatings 1 860 626 7006 info_oc dymax com www dymax oc com Dymax Asia H K Limited 852 2460 7038 dymaxasia dymax com www dymax com cn Dymax Europe GmbH 49 0 611 962 790...

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