K100-C
Dec’15
- 17 -
Preventative Maintenance Schedule (cont’d)
Maintenance Item:
Daily
Maintenance Interval (in 000’s of Hours)
2
4
6
8
10
12
14
16
18
20
22
24
26
28
30
32
34
36
38
40
Compressor Room
Temperature
Inspect
Ambient Temperature should be between 10°C and 40°C (50°F and 104°F)
Cleanliness
Inspect
Air Compressor Unit
Check Oil Level
Inspect
Replace Oil # (See Note b)
(1)
X
X
X
X
X
Replace Oil Filter #
(2)
X
X
X
X
X
X
X
X
X
X
Replace Air / Oil Separator #
(3)
X
X
X
X
X
Replace Air Intake Filter #
(4)
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Replace Coupling Spider
(5)
X
X
X
X
X
Replace Tank Relief Valve
X
X
X
Replace Solenoid
(6)
X
X
X
Rebuild Intake Valve
(7)
X
X
X
Rebuild Thermo Valve
(8)
X
X
X
Rebuild Minimum Pressure Valve
(9)
X
X
X
X
X
Replace Scavenge Line Filter
(10)
X
X
X
X
X
Motor Bearing Lubrication
Refer to Motor Manufacturer’s Recommendations on Page 14
Notes:
a) For Compressor Units used in an environment where the ambient temperature is above 32°C (90°F),
or b) where the Unit temperature runs regularly above 80°C (175°F), the components marked with a
‘#’ must be changed twice as often (example: in 4000 hours instead of 8000), and not as noted
above.
b) The DV Systems Oil used in the Rotary Screw Units is rated as an 8000 hour Oil. A complete Oil
change must be done every 8000 hours of Unit operation, or every 12 months, whichever occurs first.
Please refer to the Warranty on Page 29 for further information.
c) If a component, during a regular inspection, has proven to be defective or unfit for regular operation, it
must be repaired or replaced.
Parts and Repair Kits based on the above chart are as follows:
(1)
Oil:
DEV-3000
(2)
Oil Filter
DSC-624
(3)
Air / Oil Separator:
DSC-001810
(4)
Inlet Filter Element
DSC-001880
(4)
Inlet Safety Filter
DSC-001849
(5)
Coupling Spider
DSC-001762
(6)
Intake Valve Solenoid
DSC-002052
(7)
Intake Valve Repair Kit
DSC-001812
(8)
Thermo Valve Repair Kit:
DSC-001811
(9)
Minimum Pressure Valve Kit:
DSC-001813
(10)
Scavenge Line ‘In Line’ Filter
DSC-612
Ambient Filter
DSC-001769
