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Chapter 8 Technical information

4. Errors that require maintenance by service

personnel

When any error code from E01 to E99 is displayed, reboot the K-BINDER501. If the same error
code is displayed after rebooting, please contact the service representative.

Please note the error code that appears on the display before asking questions
or requesting service maintenance so that an error can be corrected efficiently.

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Summary of Contents for KB-501

Page 1: ...Provided By http www MyBinding com http www MyBindingBlog com Duplo Perfect Binder KB 501 Instruction Manual...

Page 2: ...Chapter 1 Equipment overview 1 PERFECT BINDER KB 501 INSTRUCTION MANUAL Duplo USA Corporation...

Page 3: ...Chapter 1 Equipment overview 2...

Page 4: ...this manual may not match exactly with your K BINDER501 due to some reason such as changes in the specifications Duplo USA Corp accepts no responsibility for any damage that occurs to the K BINDER501...

Page 5: ...8 A2 1998 A14 2000 Electromagnetic compatibility EMC Part 3 Limits Section 2 Limits for harmonic currents emissions equipment input current 16A per phase EN61000 3 3 1995 Electromagnetic compatibility...

Page 6: ...or serious injury to the user could result if this indication is ignored and the K BINDER501 is used improperly This signal word indicates a potentially hazardous situation where injury to the user or...

Page 7: ...temperature 15 C to 30 C or 59 F to 86 F no drastic changes Operating humidity 25 to 70 no condensation and no drastic changes Installation and moving of the K BINDER501 must be performed by a Kyokko...

Page 8: ...Chapter 1 Equipment overview 7 Space required for installation 1000mm 1240mm 600mm 735mm 600mm 600mm 23 6inch 23 6inch 23 6inch 48 8inch 39 4inch 29inch...

Page 9: ...on immediately turn OFF the main switch of the K BINDER501 and please contact the place of purchase to have the parts replaced If you continue to use the K BINDER501 in such a condition it may result...

Page 10: ...covers unless otherwise instructed in this manual Accessing a high voltage or high temperature part or area inside the K BINDER501 may result in electric shock or burns When operating the K BINDER501...

Page 11: ...any alert labels to be attached refer to Attachment locations of alert labels on page x Make sure to read and understand the description of danger and avoidance measures related to an area where an al...

Page 12: ...w 11 Attachment locations of alert labels The attachment locations of alert labels CAUTION are shown below The types of alert label WARNING and their attachment locations are described below WARNING l...

Page 13: ...Although we have made every attempt to make this manual as clear and accurate as possible if you notice any omissions or any section that is unclear or erroneous please contact the place of purchase...

Page 14: ...ng a book block 16 1 1 About a book block 16 1 2 How to load a book block 16 2 Bookbinding workflow 18 2 1 About the cool down mode 18 3 Adjusting a bound book 19 3 1 How to change to the adjustment m...

Page 15: ...s shown on the COUNT display 31 2 3 When error code J5 is shown on the COUNT display 31 2 4 When error code J6 is shown on the COUNT display 32 3 Bound book jam 33 3 1 When error code J7 is shown on t...

Page 16: ...3 When the cover open condition is detected error codes C1 to C7 4 When a jam is detected error codes J1 to J7 5 When an error that requires maintenance by service personnel occurs error codes E01 to...

Page 17: ...ted inside the K BINDER501 when glue is heated and its smell 11 9 10 8 8 Pasting cover Opened when setting a glue sheet roll 9 Delivery cover Ejects a bound book from the K BINDER501 Open this cover w...

Page 18: ...the delivery block 13 Scraps tray Collects waste that is generated after cutting covers 14 Total counter Indicates a total number of books bound total count 15 15 Knob Rotated when correcting a cover...

Page 19: ...Type 230 V Type 20 Inlet Connects the power cable 21 Fuse only for 120 V type Shuts OFF the power source when a short circuit is detected 22 Circuit breaker 1 only for 230 V type Automatically shuts...

Page 20: ...nt error code is indicated on the COUNT display 4 RESET button Used when clearing the indication displayed on the COUNT display 5 GLUE SHEET lamp Lights up when a glue sheet roll has run out When this...

Page 21: ...Take out a glue sheet roll from the package Take up shaft Flanges Glue sheet roll 2 Attach the flanges to both ends of the glue sheet roll Glue sheet roll Flange Flange 3 Draw out the pasting cover 4...

Page 22: ...on both ends of the take up shaft using the pieces of tape that were removed so that the winding direction corresponds to the direction indicated in the figure above The space is provided so that two...

Page 23: ...plate At the same time make sure that both edges of the glue sheet can be seen from the notches on both ends of the guide plate Guide plate Notch Notch Lower roller Upper roller 11 Press the green sec...

Page 24: ...the pin on the other side of the bearing Pin Notch Bearing that is away from the front side of the K BINDER501 Bearing that is close to the front side of the K BINDER501 14 If the film is slack tight...

Page 25: ...an be used are shown in the table below Cover paper Paper type Paper for covers Basis weight 80g m 2 to 200g m 2 thickness 0 3mm or 12mil or less The basis weight is a mass of one cubic meter sheet Si...

Page 26: ...de until the arrow on the guide aligns with the line that indicates the cover size to be used When the guide is locked on the groove the guide returns to its original position If th d t l k d l d th g...

Page 27: ...hen it is difficult to set covers in the cassette unit or when there is a gap between covers that have been set and cover size adjustment guide 2 loosen the thumbscrews of cover size adjustment guide...

Page 28: ...peration panel blinks and the equipment enters the warm up mode When about 13 minutes have elapsed after turning ON the power the book supply shutter opens and bookbinding is ready to be executed stan...

Page 29: ...ply shutter closes with an alarm beep Even after the power is turned OFF the exhaust fan will continue to run for a while 2 Close the delivery cover Although the equipment uses a cool down mode to ens...

Page 30: ...ht 64g m 2 to 80g m 2 Sizes of book block sizes of bound book Size 9 6 inch Letter size Bound book thickness 1 5mm to 20mm or 0 06inch to 0 79inch 1 2 How to load a book block 1 While pressing the rel...

Page 31: ...se to the line that indicates the book block size to be used Then without pressing down the release tab slide the guide until it is locked on the groove Release tab Book block size adjustment guide 2...

Page 32: ...ply shutter closes and bookbinding starts When the bookbinding has completed a bound book is ejected via the delivery block At the same time the number shown on the COUNT display is increased by one u...

Page 33: ...block misalignment with the following procedure the cover position can be fine adjusted 3 1 How to change to the adjustment mode 1 Open the delivery cover 2 Load covers in the cassette unit However le...

Page 34: ...alue As for the adjustment of the length of the cover adding a positive value increases the width of section A while adding a negative value decreases the width of section A Cover Section A Fore edge...

Page 35: ...the bound book ejected from the delivery section 6 Repeat steps 2 through 5 until it meets your satisfaction 3 3 How to return to the standby mode 1 Leave the sub clamp unit empty 2 Press the START bu...

Page 36: ...shutter for the molding unit and the cover bending plates right and left Therefore clean each part at least once a week 1 Open the delivery cover and the front cover 3 2 Loosen the two green thumbscre...

Page 37: ...ock Therefore clean the belt at least once a week 1 Open the delivery cover 2 Wipe the surface of the conveyor belt in front of the delivery block using a cloth moistened with a neutral detergent Conv...

Page 38: ...inside the tray The scraps tray will be full after about 500 to 600 books are bound Even when the scraps tray has become full no alarm indication will be displayed on the operation panel 1 Open the d...

Page 39: ...irection indicated on the filter If the filter is attached in reverse its performance cannot be maximized 3 Close the filter cover Even if a deodorant filter was replaced according to the regular filt...

Page 40: ...does not match the cover size After matching the book block size and the cover size set the book block by pressing it firmly against the reference plate located on the inner side of the K BINDER501 P...

Page 41: ...40 Chapter 8 Technical information If the same error occurs repeatedly even after the appropriate action shown above has been taken please contact the service representative...

Page 42: ...b clamp unit or the main clamp unit will move to the specified positions and release the book block Open the cover again remove the remaining book block and close the cover Always take care when corre...

Page 43: ...42 Chapter 8 Technical information If the same error occurs repeatedly even after the appropriate action shown above has been taken please contact the service representative...

Page 44: ...de from E01 to E99 is displayed reboot the K BINDER501 If the same error code is displayed after rebooting please contact the service representative Please note the error code that appears on the disp...

Page 45: ...ode J2 is shown on the COUNT display A book block remains in the main clamp unit 1 Open the front cover 2 2 Remove the book block remaining in the main clamp unit After glue is applied to a cover and...

Page 46: ...e cassette unit as far as it will go Cassette unit Be careful when drawing out the cassette unit If the cassette unit is opened forcefully it may hit your pelvis and cause injury 2 Remove the jammed c...

Page 47: ...If P3 is shown on the COUNT display remove the book block remaining in the sub clamp unit When the book block is removed the book supply shutter closes the indication on the COUNT display blinks and t...

Page 48: ...display A cover is jammed in the molding unit 1 Open the front cover 2 2 Holding the green handle on the main clamp unit move the main clamp unit to the right Green handle 3 Rotate the green knob to r...

Page 49: ...inding turn OFF the main switch and then remove the power plug from the outlet When power is restored insert the plug into the outlet and then turn ON the main switch As an error code will be displaye...

Page 50: ...tter size 280 0mm 459 8mm or 11 02inch 18 10inch Cover Pile height 46mm or 1 8inch or lower Glue application method Roll sheet method Warm up time time from when power is turned ON to when bookbinding...

Page 51: ...responsibility for any damages that occur to the K BINDER501 due to use of items that are not specified here Item Parts code Remarks Glue sheet roll 7448 7751 Supports about 4000 books that are Letter...

Page 52: ...51 Chapter 8 Technical information 3 Outline drawing 1240mm 980mm 735mm 48 8inch 29inch 38 6inch...

Page 53: ...52 Chapter 8 Technical information Duplo USA Corp All rights reserved Copyright 2004 Duplo USA Corp All information in this document is subject to change without notice...

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