Duplo DSF-2000 Page 1 Instruction Manual Download

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Duplo DSF-2000

Sheet Feeder

Instruction Manual

Summary of Contents for DSF-2000

Page 1: ...Provided By http www MyBinding com http www MyBindingBlog com Duplo DSF 2000 Sheet Feeder Instruction Manual ...

Page 2: ...SHEET FEEDER DSF 2000 INSTRUCTION MANUAL ...

Page 3: ...lare que le produit Suivant Nom du produit Alementation Feuille DSF 2000 220 240 V 50 60 Hz est conforme aux dispositions définies par les réglementations suivantes Réglementations Directive sur les basses tensions 73 23 EEC d après IEC950 2 1991 A1 1992 A2 1993 A3 1995 A4 1996 et EN60950 2 1992 A1 1993 A2 1993 A3 1995 A4 1997 derogations Directive de compatibilité electromagnétique 89 336 EEC d a...

Page 4: ...anual thoroughly especially the section Safety Precautions After reading please store this instruction manual in a safe place for future reference 13 Other Settings 35 13 1 Setting the Buzzer On Off 35 13 2 Setting the Shift Speed and Blink Speed of the LCD 35 13 3 Setting the Millimeters Inches Display 36 13 4 Changing the Set Speed Paper Feed Speed Changing the Processing Speed Paper Feed Interv...

Page 5: ...ETY PRECAUTIONS WARNING Do not place metal objects or vessels containing liquids on top of the unit The entry of any metal object or liquid could result in fire or electrical shock Do not insert any metal or easily combustible object inside this unit This could result in fire or electrical shock Do not touch or insert foreign objects into any rotating part during operation This could result in inj...

Page 6: ...lectrical shock Always grip the plug when disconnecting the power plug from the power outlet Pulling on the power cord could cause damage resulting in fire or electrical shock Do not handle the power plug with wet hands This could result in electrical shock Before cleaning this unit turn the unit off at the power switch and disconnect the power plug from the power outlet Accidental operation of th...

Page 7: ...4 SAFETY PRECAUTIONS continued Warning and Caution Label Locations ...

Page 8: ...ct sunlight which is subject to little or no vibration where there are no harmful chemicals which is reasonably free from dust which is free from air borne salt and where the equipment will not be exposed to water Store this unit in the following environment 2 3 Storage Conditions To protect the special features of this unit the customer should never apply oil or grease to the parts except when th...

Page 9: ...6 3 NAMES AND OPERATION OF PARTS 1 9 2 7 6 5 3 12 4 11 10 8 13 15 16 14 17 ...

Page 10: ...event the deviation of paper by the separator air Holds the edge of conveyed paper to prevent deviation of paper Press paper against this when stacking Align to the left edge of the paper stacked on the paper feed tray A Turn to adjust the position of the side guide A Knob for adjusting the position of the shutter A to adjust the amount of separator air blown out Knob for adjusting the position of...

Page 11: ...8 3 NAMES AND OPERATION OF PARTS 21 22 19 24 23 18 20 27 25 29 26 28 30 34 36 42 43 37 32 31 40 41 39 38 35 33 ...

Page 12: ...per stacked on the paper feed tray B Prevents double feeding at the paper feeder B Sucks and conveys cover paper Sensor which determines the position of the cover paper raised by the separator air Adjusted using a knob For adjusting the amount of air blown out to separate paper by covering the separator air duct B Open when correcting jams Open when correcting jams Pull up to open the lower door F...

Page 13: ...orced ejection When entering numbers turning the jog dial while pressing this button changes the number in units of 100 Press once at the initial screen to clear the number of processed sets to 0 The remaining number of sets display shows the value previously set Press at the numerical input screen to clear the setting to 0 or set the minimum value which can be set No Name Operation q w e r t y u ...

Page 14: ...versal mechanism is on Nothing is displayed when this mechanism is not used 5555 2 Number of sets processed or remaining number of sets 7777 Number of sets set 10 Number of sheets which can be fed from paper feeder A in one set Does not include the cover fed from paper feeder B MC Indicates that the end mark sensor number of sheets check function is on MR is displayed when the random binding funct...

Page 15: ...Turning the jog dial switches the display within the same hierarchy and press to move to the hierarchy below right side of the LCD map If no hierarchy exists below turning the jog dial selects an item or sets a value Pressing it confirms the selected item or value set The mark indicates that items can be selected and values set by turning the jog dial Pressing the Escape button returns to the hier...

Page 16: ...ff On Sensor1 on off Off On Sensor1 Position 210 Sensor1 Position 210 Sensor2 Set Sensor2 on off On Sensor2 on off Off On Sensor2 Position 210 Sensor2 Position 210 Mark Mode Count Select Mark Mode None Count Random Size Detect Mode On Size Detect Mode Off On 5 6 7 4 CONTROL PANEL ...

Page 17: ...elect Length L 364 Width W 257 Select Width W 257 Custom 2 Size L 364 W 257 Length L 364 Select Length L 364 Width W 257 Select Width W 257 Custom 3 Size L 364 W 257 Length L 364 Select Length L 364 Width W 257 Select Width W 257 Inverter Mode On Select Inv Mode Off On 8 9 ...

Page 18: ...n Tone on off On Off LCD Setting Shift Speed Fast Select Shift Sp Fast Normal Slow Very Slow Blink Speed Fast Select Blink Sp Fast Normal Slow Very Slow mm In Setting Meter Select mm In Meter Inch Feed Setting Set Speed 30 set min Input Speed 30 Sheet Speed 100 sheet min Input Speed 100 10 11 ...

Page 19: ...Heavy Thin A Tray Level 17 Select Level 17 20 25 33 50 A Tray Position 120 mm Select Position 120 130 140 150 160 170 B Tray Setting B Tray Check On Check on off Off On B Tray Thick Auto Select Thick Auto Heavy Thin B Tray Level 17 Select Level 17 20 25 33 50 B Tray Position 120 mm Select Position 120 130 140 150 160 170 ...

Page 20: ...1 B 1 Blower Stre A 1 Select Stre A 1 2 3 Blower Stre B 1 Select Stre B 1 2 3 Feed Cl Timing A 2 B 2 Clutch Timing A 2 Select Timing A 1 2 3 4 5 6 Clutch Timing B 2 Select Timing B 1 2 3 4 5 6 No Of Sets Subtract Select Process Add Subtract Sheet Jog 5 Sheet Jog Off 1 2 3 4 5 ...

Page 21: ... paper on the paper feed tray Displays the empty tray at the bottom A Tray or B Tray Feed miss Displayed when mis feeding occurs Displays the tray where mis feeding has occurred at the bottom A Tray or B Tray EndMark Error Displayed when detection error related to the end mark occurs Displays the error details at the bottom Double feed Displayed when double feeding occurs Displays the tray where d...

Page 22: ...t by Sheet last When turning OFF the power switches turn OFF this unit the last NOTE If this order in which the power switches are turned ON and OFF is not followed the downstream processing units may not operate correctly Main power switch Switch which supplies power to this unit At power ON this unit will carry out initialization If the downstream processing unit has a remote function this switc...

Page 23: ... A Tray To move the paper feed tray of the paper feeder A up and down turn the jog dial and display A Tray at the bottom To move the paper feed tray of the paper feeder B up and down display B Tray Press the start button to raise the tray and the stop button to lower the tray The tray will be moving while these buttons are pressed NOTE The tray will not rise if there is no paper on the tray 2 ...

Page 24: ...ng unit side 6 OPERATIONS Stack paper and perform the various adjustments of the paper feed section Refer to 15 STACKING PAPER ON THE PAPER FEEDER A AND ADJUSTING PAPER FEED and 16 STACKING PAPER ON THE PAPER FEEDER B AND ADJUSTING PAPER FEED 1 Perform the various settings according to the required operation on the control panel 1 Set the paper size Refer to 11 SETTING THE PAPER SIZE NOTE This set...

Page 25: ...stom Size NOTE Through cannot be set And Side ST and Corn ST cannot be set if the DBM 400T is connected This setting will not change even if the power is turned off and turned on again Adjust the downstream processing unit at the downstream processing unit side 3 Selecting and setting the paper feeder B Refer to 7 1 Using the Paper Feeder B NOTE This setting will not change even if the power is tu...

Page 26: ...eet by Sheet is connected the number of sheets in one set can be set between 1 and 99 in the Through mode and 1 and 20 sheets in other modes 1 to 19 when using paper feed tray B When the DBM 400 Sheet by Sheet is connected the number of sheets in one set including the cover when paper feed tray B is used can be set between 1 and 25 in the Fold mode and Booklet mode and between 1 and 30 in the Side...

Page 27: ...nd another beep two seconds later Release the button when the second beep sounds The beep will not sound if the buzzer ON OFF setting is set to Off wWhen the double feed detection function is set to Set paper will be fed for the number of sets set If set to Sheet only the first sheet of each paper feeder will be fed eWhen using the end mark detection function and the double feed detection function...

Page 28: ...per feeder A only one sheet will be fed from paper feeder B as the cover paper Set as follows when using the paper feeder B to insert the cover paper Select B Sheet None Yes To use the paper feeder B turn the jog dial until Yes is displayed at the left edge and then press the jog dial to confirm the setting If not using turn until None is displayed and press the jog dial NOTE The cover paper fed f...

Page 29: ...sheets set EndMark Error will be displayed and the machine will stop 2 The random binding function Random determines the page with the end mark as the last page of the set excluding the cover page without the number of sheets entered for the set and performs downstream processing This enables continuous binding of sets with different number of sheets NOTE When using the random binding function tak...

Page 30: ...n function will be automatically set to None 1 Select Mark Mode None Count Rand Select whether to use or not use the end mark detection function qTurn the jog dial until Mark Mode is displayed and press the jog dial to confirm the setting 2 8 END MARK DETECTION FUNCTION Select whether to use or not use the end mark detection function and set the position and processing method of the end mark if us...

Page 31: ...ze selected to the center of the paper When the paper size or downstream processing unit processing mode has been changed or the power supply turned on be sure to return the setting to the center of the paper If the mark was set at a position other than the center be sure to set the mark at that position NOTE Set the end mark position after setting the paper size and downstream processing unit pro...

Page 32: ...n the double feed detection area indicated in 13 5 1 d Setting the position for starting the double feed detection Misdetection may occur if the position of the end mark overlaps with the double feed detection area Paper feed direction 2 mm 0 08 Printing position difference should be within 1 mm 0 04 from the position set Less than 10 mm 0 39 10 mm 0 39 Center of paper Standard position 1 2 to 2 0...

Page 33: ...screen to display Inverter Mode and press the jog dial to confirm the setting 1 Select Inv Mode Off On Turn the jog dial and display On at the left edge when using the reversal mechanism and display Off if not using the reversal mechanism and press the jog dial to confirm the setting 2 Press the Escape button to return to the initial screen When use of the reversal mechanism is selected will be di...

Page 34: ...210 297 mm B4 257 364 mm A3 297 420 mm 2 Detectable standard sizes for inches display Letter 8 5 11 Legal 8 5 14 Double Letter 11 17 To use the automatic size detection function turn the jog dial at the initial screen to display Size Detect Mode and press the jog dial to confirm the setting 1 10 2 Selecting the Automatic Size Detection Function Size Detect Mode Off On Turn the jog dial and display...

Page 35: ... to the paper size set on this unit Setting paper size of this unit DBM 400 Sheet by Sheet A3 Memory number 1 A4 Memory number 2 11 17 Memory number 3 LTR Memory number 4 A3SR Memory number 5 Custom 1 Memory number 6 Custom 2 Memory number 7 Custom 3 Memory number 8 NOTE The above are settings for only the vertical feeding of standard size paper the conveyance direction and longer side of the pape...

Page 36: ... or Corn ST A4 and LTR paper will be conveyed horizontally Custom size can only be set if processable paper sizes are set For details on processable paper sizes refer to the DBM 120 Sheet by Sheet instruction manual 11 SETTING THE PAPER SIZE When connecting the DBM 120 Sheet by Sheet When connecting the DBM 400 Sheet by Sheet Finisher Mode Booklet Fold Side ST Corn ST A3 A4 11 17 LTR A3SR Cust1 to...

Page 37: ...og dial and change the value set and press the jog dial to confirm the setting To enter both the length and width enter the desired value for the other setting in the same way After entering press the Escape button to return to the initial screen NOTE Length is the conveyed direction of the paper while Width is the direction moved by the side guide A If the size of the same custom number as that d...

Page 38: ...to confirm the setting To turn off the buzzer turn until Off is displayed 3 13 2 Setting the Shift Speed and Blink Speed of the LCD The shift speed display moving speed and blink speed display blinking speed of the LCD can be each changed in 4 steps Turn the jog dial at the initial screen to display Other Setting and press the jog dial to confirm the setting 1 Shift Speed Normal Turn the jog dial ...

Page 39: ...ial to confirm the setting 1 Select mm In Meter Inch Turn the jog dial to display mm In Setting and press the jog dial to confirm the setting 2 To display in mm turn the jog dial until Meter is displayed at the left edge and press the jog dial to confirm the setting To display in inches turn until Inch is displayed 3 NOTE For Endmark Set the end mark position entered will be displayed only in mm a...

Page 40: ...en the reversal mechanism is used without using paper feeder B time will be added for the reversal operation If the operation is still too slow for the next downstream processing unit operation when the DBM 120 Sheet by Sheet is connected the speed can be changed between 15 to 40 sets minute if the paper length exceeds 300 mm 11 81 15 to 30 sets minute If the DBM 400 Sheet by Sheet is connected it...

Page 41: ... dial and select the item from 1 to 3 below to be changed and press the jog dial to confirm the setting 2 1 Setting the double feed detection sensor of the paper feeder A Select to use the double feed detection function of the paper feeder A and set the paper thickness double feed detection sensitivity and position to start double feed detection Turn the jog dial to display A Tray Setting and pres...

Page 42: ...not be detected properly and in addition the paper feed error of the paper forwarding just a little and then stopping will occur frequently If settings have been changed be sure to perform test feeding c Setting the sensitivity of the double feed detection Turn the jog dial to display A Tray Level and press the jog dial to confirm the setting Turn the jog dial and display the desired sensitivity a...

Page 43: ...f the paper non operating side detection starts from the 120 mm 4 72 point from the tip of the direction in which paper advances and continues for an area of about 35 mm 1 38 about 155 mm 6 10 from the tip from this point If there is printing in this area double feed detection may not be performed properly In this case the detection start position can be selected in units of 10 mm 0 39 within the ...

Page 44: ...thickness is 52 to 250 g m2 standard If misdetection occurs when set to Auto for dark prints If misdetection occurs when the paper thickness is less than 70 g m2 and set to Auto Condition Approximation NOTE Even when the double feed detection function is set to Off be sure to change the setting according to the paper used If this setting is not appropriate double feeding will not be detected prope...

Page 45: ...t to Through Set cannot be set Set method With Set all sheets in one set will be test fed the characteristics of all these sheets and each sheet actually processed will be compared to determine double feeding When this method is selected double feeding can be detected even if different color paper is included in the set Sheet method With Sheet only the first sheet in each paper feeder will be test...

Page 46: ...lay Other Setting and press the jog dial to confirm the setting 1 Turn the jog dial to display Blower Strength and press the jog dial to confirm the setting 2 To change the separator air strength of the paper feeder A turn the jog dial to display Blower Stre A and press the jog dial to confirm the setting To change that of the paper feeder B display Blower Stre B and press the jog dial to confirm ...

Page 47: ... the jog dial to confirm the setting 3 Turn the jog dial to display the desired value at the left edge and press the jog dial to confirm the setting The values can be changed in 6 steps from 1 to 6 1 is the shortest driving time and 6 is the longest The standard value is 2 4 13 OTHER SETTINGS 13 8 Setting the Subtraction Processing and Addition Processing Select whether to display the number of pr...

Page 48: ...ets at the left edge and press the jog dial to confirm the setting Remark Side jogging will not be performed while a set is being processed when set to Off 3 13 9 Setting of No of Jogged Sheets Sheet Jog Off 1 2 3 4 5 NOTE When the DBM 400 Sheet by Sheet is connected it is necessary to set in the DBM 400 Sheet by Sheet side whether to use this function If this unit is set to Off set the DBM 400 Sh...

Page 49: ...nit Stack paper which has been collated in order on the paper feed tray A Stack the paper in the order and direction shown in the figure Proceeding direction in downstream processing unit Order and direction of paper stacked on paper feed tray A Paper feed direction 2 When side stapling or corner stapling in the downstream processing unit Proceeding direction in downstream processing unit Order an...

Page 50: ...eam processing unit using a reversal mechanism Proceeding direction in downstream processing unit Order and direction of paper stacked on paper feed tray A Paper feed direction 4 When side stapling or corner stapling in the downstream processing unit using a reversal mechanism Proceeding direction in downstream processing unit Order and direction of paper stacked on paper feed tray A Paper feed di...

Page 51: ...e downstream processing unit Proceeding direction in downstream processing unit Direction of cover paper stacked on paper feed tray B Paper feed direction 2 When side stapling or corner stapling in the downstream processing unit Proceeding direction in downstream processing unit Direction of cover paper stacked on paper feed tray B Paper feed direction Cover paper Cover paper ...

Page 52: ...y pressing against two guides so that there is no gap between the tip and right side level sensor side of the paper and each guide After stacking the paper lower the rear guide A and move to a position in front of the rear of the paper For details on the order and direction of the paper stacked refer to 14 1 Paper Stacked on Paper Feed Tray A NOTE Separate the paper properly before stacking Otherw...

Page 53: ... side If double feeding occurs easily with thin paper adjust to the upper arrow side 5 Level sensor A Adjust the amount of separator air to separate the paper using the separator air adjustment knob A The larger the number the greater and more powerful will the separator air blown out be The standard position of the separator air is 2 When using large art paper or coated paper adjust the separator...

Page 54: ... Set the stack guide B so that it presses gently against the rear and left side control panel side of the cover paper NOTE Do not set the stack guide B below the suction belt The stack guide will lift up the suction belt and cause the machine to stop When the paper is thick above 127 g m2 and less than 180 mm 7 09 wide leave a gap of about 1 mm 0 04 between the left side stack guide and paper If p...

Page 55: ... stack guide A if paper is fed crookedly Place it on the paper feed tray A so that it presses the sponge at the position where the left side of the paper stacked or the rear end of the paper becomes crooked Auxiliary stack guide A Paper feed tray A ...

Page 56: ...he doors are not opened and closed the paper jam error message will not go off even if the jammed paper has been removed and operations cannot be resumed By opening and closing these doors the machine will be initialized Opening and closing the lower door To open the lower door pull up the lower door release lever To close slowly push the part indicated PUSH on the lower door and close the door ...

Page 57: ...ng occurred at the double feed sensor of the paper feeder B Check the entrance of the paper feeder B and the inside of the lower door J3 Paper jammed between the paper feeder A and paper ejection switch Check the inside of the upper door and the bridge door J4 Paper jammed between the paper feeder B and paper ejection switch Check the inside of the lower door and the bridge door J5 Paper remaining...

Page 58: ...wnstream processing unit paper sent to the standby area before stapling in the downstream processing unit arrange the paper in the same order as before the paper was fed place back the paper to the paper feed tray and press the start button When paper jamming occurs in the downstream processing unit refer to the instruction manual on the downstream processing unit 2 To resume operations after retu...

Page 59: ...ror DBM 120 Sheet by Sheet moderate equipment error DBM120 Trouble DBM 120 Sheet by Sheet serious equipment error DBM120T Error DBM 120T moderate equipment error DBM120T Trouble DBM 120T serious equipment error DBM400 Jam Paper jammed in the DBM 400 Sheet by Sheet DBM400 Cover Top cover of the DBM 400 Sheet by Sheet is open DBM400 Error DBM 400 Sheet by Sheet moderate equipment error DBM400 Troubl...

Page 60: ... door or bridge door Turn off and then on the power If the error message does not go off even after performing the above contact your dealer Please let the service personnel have the following information Your name or the name of the company and person in charge address and telephone number The model name DSF 2000 Sheet feeder Product number The message displayed in the second line of the display ...

Page 61: ...t for conveying paper Problems may occur if the conveyance roller and suction belt are dirty Clean by wiping the dirty areas with a cloth moistened with water or alcohol To perform operations after cleaning do so after making sure the cleaned areas have dried completely ...

Page 62: ...ting the End Mark Detection Function Enter an end mark in solid printing using a laser printer Prevent paper from being fed crookedly using the auxiliary stack guide A Refer to 17 AUXILIARY STACK GUIDE A Adjust the separator air adjustment knob A to a smaller value Adjust the rear guide to the rear end of the paper Stack the paper neatly Press the clear button and reset the number of processed set...

Page 63: ...er door open close detection lower door open close detection bridge door open close detection end mark error detection Reversal function paper feeder A only DSF 2000 W D H 1100 750 1015 mm 43 31 29 53 39 96 DSF 2000 DBM 120 Sheet by Sheet DBM 120T Stacker W D H 2750 750 1015 mm 108 27 29 53 39 96 DSF 2000 DBM 400 Sheet by Sheet DBM 400T DBM 400LS W D H 4500 750 1015 mm 177 17 29 53 39 96 220 to 24...

Page 64: ...This manual is printed on recycled paper to help protect the environment 99T 90182 01080000M 0 ...

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