Druck PACE1000 Instruction Manual Download

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PACE Indicators

Pressure Automated Calibration Equipment

Instruction Manual

Summary of Contents for PACE1000

Page 1: ...Druck com PACE Indicators Pressure Automated Calibration Equipment Instruction Manual...

Page 2: ......

Page 3: ...ain the equipment in a safe condition The safety instructions are either warnings or cautions issued to protect the user and the equipment from injury or damage Use qualified technicians and good engi...

Page 4: ...not dispose of this product as household waste Use an approved organization that collects and or recycles waste electrical and electronic equipment For more information contact one of these Our custo...

Page 5: ...al Safety EN 61010 1 UL 61010 1 CSA 22 2 No 61010 1 and IEC 61010 1 Power Adaptor Input range 100 240 V ac 50 to 60 Hz 600 300 mA installation category II Pressure Safety Pressure Equipment Directive...

Page 6: ...hread Pa Pascal PACE Pressure Automated Calibration Equipment psi Pounds per square inch REF Reference RS 232 Serial communications standard Rx Receive data SCPI Standard Commands for Programmable Ins...

Page 7: ...nection 10 2 8 Communication Connection 10 2 8 1 RS 232 Interface 11 2 8 2 IEEE 488 Interface 12 3 Operation 15 3 1 Preparation 15 3 2 Power up Sequence 15 3 3 Measure Mode 16 3 4 Data Logging 18 3 4...

Page 8: ...s 36 6 5 Global Setup 37 6 5 1 Supervisor Setup 37 6 5 2 Calibration 37 6 5 3 Save Recall User Setup 37 6 5 4 Display 37 6 6 Supervisor Setup 37 6 6 1 Alarms 37 6 6 2 Communications 37 6 6 3 Gas Head...

Page 9: ...Copyright 2010 Baker Hughes Company English PACE Indicators Instruction Manual vii Appendix A Pressure Units and Conversion Factors 57 Appendix B Air Density 59 Appendix C User Interface Icons 61...

Page 11: ...1 PACE1000 Front View The rear of the instrument houses all the electrical and pressure input connections The electrical connections provide a power supply serial and parallel communication interfaces...

Page 13: ...mounted in a standard 19 inch rack using the rack mount option kit Refer to Section 2 6 1 Rack mount Option on page 7 Panel mounted using the panel mount option kit Refer to Section 2 6 2 Panel mount...

Page 14: ...DIFFUSER 1 Diffuser IO ADAPT 1 4NPT ISO 228 G1 8 Male to 1 4 NPT Female IO ADAPT 1 8NPT ISO 228 G1 8 Male to 1 8 NPT Female IO ADAPT 7 16UNF ISO 228 G1 8 Male to 7 16 20 UNF Female IO ADAPT AN4 ISO 2...

Page 15: ...st be used Female thread type is parallel thread to ISO228 1 DIN ISO228 1 JIS B0202 G1 8 Tapered threads not allowed Table 2 2 PACE Pressure Connector Thread Specification PACE Connector Thread Specif...

Page 16: ...ons Refer to Section 2 4 2 on page 5 3 Isolate the pneumatic pressures and de pressurize the pipes tubes before connecting or disconnecting the instrument 4 Make sure the user systems can be isolated...

Page 17: ...s tubes The length of the cables and pipes tubes must allow for the removal and installation of the WARNING Hydraulic liquid is dangerous Observe relevant health and safety precautions Use appropriate...

Page 18: ...s and pipes tubes 4 Refer to the electrical connections below before fitting the instrument into the equipment rack 5 Temporarily locate the two spigots to each side of the equipment rack 6 Locate and...

Page 19: ...trument especially at high ambient temperatures Figure 2 5 Panel mounting 1 Remove the four screws 1 from the instrument 2 Locate the instrument in panel mount assembly 3 Secure with the four screws 2...

Page 20: ...sible power isolator to use as the disconnecting device in the power adaptor supply circuit 2 Set the power supply isolator to OFF 3 Connect the power adaptor before sliding the instrument into the ra...

Page 21: ...32 control signals together with device interconnection interface is shown in Table 2 3 The instrument is configured as Data Circuit Terminating Equipment DCE 1 Power supply adaptor 2 RS 232 4 IEEE 48...

Page 22: ...he rear panel of the instrument 2 Connect the other end of the connector cable assembly to the IEEE 488 connector on the controller computer 3 Change the IEEE 488 communication parameters Refer to Sec...

Page 23: ...DDRESS N 30 maximum 6 7 8 DAV DATA VALID NRFD NOT READY FOR DATA NDAC NO DATA ACCEPTED 5 9 10 11 17 EOI END OF IDENTIFY IFC INTERFACE CLEAR SRQ SERVICE REQUEST ATN ATTENTION REN REMOTE ENABLE 1 2 3 4...

Page 25: ...e tested 4 Review and become familiar with the procedure before starting a process on a component or system Note The touch screen can be permanently damaged by sharp objects 3 2 Power up Sequence The...

Page 26: ...Pressure reading 2 Functions enabled 3 Zero key vent system before starting zero sequence 4 Function area 5 Status area 6 Current pressure range Table 3 1 Display Icons Icon Description Icon Descripti...

Page 27: ...CE Indicators Instruction Manual 17 Measure Mode Function area Min Avg Max is performed on the reading selected for display in the top screen The Ethernet LAN Status indication 1 shows the following C...

Page 28: ...lay of the subtraction of the middle status area displayed pressure P2 from upper most displayed pressure P1 or selecting P2 P1 condition for display in the lower function area of the display allows t...

Page 31: ...task set before the power off 3 5 2 Measure Mode The instrument works as a precision pressure indicator and shows the pressure measured at the output port current pressure reading to zero offset stor...

Page 32: ...and metres Refer to Table 3 2 Table 3 2 Airfield Task Q Codes Q Code Description QFE Atmospheric pressure at sea level corrected for temperature and adjusted to airfield elevation When set on the alti...

Page 33: ...ak Testing Option This task measures the leak rate over the measure dwell time At the start of the test the instrument measures the test pressure of the user system The instrument then records the pre...

Page 34: ...rent pressure units selected in measure setup 3 6 Global Setup Selections Global setup selections provide access to the instrument s settings for both measure and control modes This setup menu provide...

Page 35: ...and Display 1 Selections 2 Escape Key 1 2 Supervisor set up Calibration Global set up Save recall user set up Save current user set up Recall current user set up Display PIN enter four digit code 4321...

Page 36: ...EEE488 RS232 USB Ethernet Gas head correction Enable disable Head in or m Local gravity m s2 Barometric mbar Reference port medium Test port medium Temperature gas Humidity gas air or nitrogen Lock Lo...

Page 37: ...rument Status IEEE488 Instrument Main Code Instrument OS Build Instrument Boot ROM Analogue O P Main Code Analogue O P Boot ROM VFC Main Code VFC Boot ROM Additions to the standard instrument Pressing...

Page 38: ...history in the status menu provides read only information on the current software in the instrument Exit set up Instrument Main Code Software history Analogue O P Main Code Instrument OS Build Instrum...

Page 39: ...ild detergent 4 4 Test Do a standard serviceability test Refer to Section 5 2 Standard Serviceability Test on page 31 4 5 Software Update To update the PACE1000 internal software use the following pro...

Page 40: ...ar panel USB port of the PACE 12 Power up the PACE 13 Once the PACE has powered up navigate through the following on screen menus a Select the top measured pressure area of the display b Select the Gl...

Page 41: ...e sure the instrument pressure reading is within tolerance stated in the specification Refer to Data Sheet c Carefully release the applied pressure to atmospheric pressure d Make sure the instrument p...

Page 42: ...ay be different 5 3 3 Web Browser Test 1 Open the PC web browser 2 Enter the PACE IP address The PACE home page will be displayed if operating correctly Note The web browser example shows an IP addres...

Page 43: ...eck the faults and responses refer to Table 5 2 If the fault persists refer to Section 5 5 5 5 Approved Service Agents For the list of service centers Druck com Table 5 2 Fault Diagnosis Fault Respons...

Page 45: ...ly used differential connection option for precision low pressure measurement The instrument measures pressure relative to the pressure at the reference port An atmospheric pressure change causes the...

Page 46: ...ce Option The barometric reference option measures the barometric pressure at the reference port Depending on the sensors fitted it also permits the indicator to operate in either pseudo gauge or pseu...

Page 47: ...he pressure exceeds the high alarm or falls below the low alarm A buzzer sounds when the alarm triggers and the alarm symbol bell appears on the display 6 6 2 Communications Selects a communication po...

Page 48: ...IDOS sensors is 0 as a raw readings cannot be obtained from IDOS sensors Note Baud rates slower than 115k2 baud will slow the new data update rate pro rata Even at a 115k2 baud rate the readings are s...

Page 49: ...se the back arrow in the top right corner of the screen to delete any incorrect data entries Note The factory set Supervisor PIN is 0268 If the Supervisor PIN has been locally changed make sure that t...

Page 50: ...ternal RS 232 connection has the following configuration Table 6 1 IEEE 488 Configuration Options Item Description Connector 24 way D female wired as IEEE 488 standard Communications IEEE 488 GPIB Def...

Page 51: ...l communications using the SCPI protocol Mass storage device is selected to mount an external USB A connected mass storage device or the internal memory SD card from a PC connected to the USB B port W...

Page 52: ...1 on page 31 The Ethernet connection provides the following functionality PACE Ethernet supports both VXI II and Sockets automatically Socket port address 5025 Internet protocol IP4 To configure the...

Page 53: ...se the Up and Down arrows to highlight the desired parameter 4 To change the ADDRESS parameter complete the following a On the ETHERNET PARAMETER screen use the UP and DOWN arrows to highlight the ADD...

Page 54: ...reen use the UP and DOWN arrows on the right of the screen to highlight the HOST NAME field b Press the top touch pad on the screen to enter the HOST NAME screen c Use the keyboard to input the new ho...

Page 55: ...een 7 To reset the LAN settings complete the following a On the ETHERNET PARAMETER screen use the UP and DOWN arrows on the right of the screen to highlight the RESET LAN SETTINGS field b Press the RE...

Page 56: ...he setting is either ON or OFF c Press the top touch pad on the screen to set the new setting 9 To change ACCESS MODE complete the following a On the ETHERNET PARAMETER screen use the UP and DOWN arro...

Page 57: ...E OPEN or ACCESS MODE RESTRICTED touch pad at the top of the screen to set the required access mode 10 To change CONTROLLER IP ADDRESS complete the following a On the ETHERNET PARAMETER screen use the...

Page 58: ...ows on the right of the screen to highlight the ACCESS CONTROL field b Press the ACCESS CONTROL button on the top of the screen c Use the UP and DOWN arrows to highlight the SELECT FROM RECENT field d...

Page 59: ...l To configure the Comms Range Setup 1 Navigate to the supervisor communications configuration Refer to Section 6 6 2 1 Navigating to Communications Menu on page 38 2 On the COMMUNICATIONS screen sele...

Page 60: ...ation of the instrument to specific tasks or functions recommended for production procedures 6 6 4 2 All Disables all tasks 6 6 5 Change PIN Changes the Supervisor PIN enter the existing PIN then the...

Page 61: ...he English language file 2 Check the pixel width of each translated word by using the PACE language check file This can be downloaded from the Druck Support Central 3 Create an empty DPI folder on a U...

Page 62: ...libration The instrument should be returned to the manufacturer or calibration facility Refer to Section 6 12 Packaging Procedure on page 56 To find the date of the last calibration press Measure Setu...

Page 63: ...be reset by returning the instrument to a Druck service center For more information regarding calibration refer to PACE Calibration Manual K0450 6 8 Specification Refer to the PACE1000 Data Sheet for...

Page 64: ...t used 13 Switch In 2 6 not used 14 Analog output 7 not used 15 Analog output 8 not used Selects Analogue Output Range On Off Update rate of Analogue Output option from the control module Analogue Out...

Page 65: ...dc output 100 mA max 4 Relay 2 normally CLOSED 12 Switch Input 1 5 Relay 2 normally OPEN 13 Switch Input 2 6 Relay 2 common 14 not used 7 Relay 3 normally CLOSED 15 not used 8 Relay 3 normally OPEN Ea...

Page 66: ...t 4 Remove the instrument from the equipment rack to access the rear panel 5 Disconnect the power supply cable and the pneumatic supply hose assemblies 6 Stow the power supply cable in the packaging b...

Page 67: ...20 C 0 978903642 bar 1000 0 mH2O 20 C 97 8903642 Pa N m2 0 01 kg m2 0 0980665 hPa 1 0 kg cm2 980 665 kPa 10 0 torr 1 333223684 MPa 10000 0 atm 1013 25 mmHg 0 C 1 333223874 psi 68 94757293 cmHg 0 C 13...

Page 69: ...085 1 077 1 069 1 061 1 053 92 1 113 1 105 1 097 1 089 1 080 1 072 1 064 93 1 125 1 117 1 109 1 100 1 092 1 084 1 076 94 1 137 1 129 1 121 1 112 1 104 1 096 1 088 95 1 149 1 141 1 133 1 124 1 116 1 10...

Page 71: ...rea of use Asterisk Auto range Audio volume Auto zero Backlight Barometer Basic Burst pressure control mode Calibration Calibration history Change supervisor PIN Communications Contrast Control mode C...

Page 72: ...le time out IEEE 488 Information In limits Instrument Instrument accuracy Instrument alias name Language Leak test Lock Lock tasks Logic output Max min Max peak Min peak Nudge Passive mode Percentage...

Page 73: ...l number Set time Setup zero Slew rate linear Slew rate max rate Software build Software upgrade history Software upgrade Status Status area Step single Stop Supervisor setup Switch test Tare Support...

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Page 76: ...c bakerhughes com Bangalore 91 9986024426 aneesh madhav bakerhughes com Milan 39 02 36 04 28 42 csd italia bakerhughes com Japan Netherlands Russia Tokyo 81 3 6890 4538 gesitj bakerhughes com Hoevelak...

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