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Donaldson Company, Inc.

4

CAUTION!

• Misuse or modification of this

equipment may result in personal
injury.

• Do not misuse or modify.

Description

Designed for versatility, the WSO (Water, Smoke,
and Oil) mist collector is specifically engineered for
water-soluble, smoke, and oil-based mist
applications. WSO mist collector, Machine-
Mountable Models WSO 10, 15, and 20 collect
airborne mist such as oil, water-soluble, semi-
synthetic and synthetic coolant from machining
operations. Two stages of filtration, plus an
optional HEPA or 95% DOP filter, provide a
cleaner, healthier work environment as well as a
more cost effective means of mist collection. With
airflow capacities up to 1200 cfm for the WSO 10,
15, and 20, the WSO is a strategic component to
meeting industrial and government air-quality
standards. The high efficiency filter cartridges allow
air and coolants to be recycled.
Designed to increase the versatility of the unit, a
variety of filter media specifically designed for mist
collection is a standard offering on the product line.
The WSO model number (10, 15, or 20) indicates
the height of the primary filter in inches for that
particular model. For examples, the WSO 15
contains a 15 inch tall primary filter. The primary
filter is uniquely designed for either water-based
coolants, straight oils, or thermally-generated
smoky applications. Standard options include drain
collection containers, P-traps, adjustable floor
mounting stands, and afterfilters. 
The WSO machine-mountable unit is powered by a
blower and motor mounted in the filter cabinet.

Purpose and Intended Use 

Airborne mist is small droplets of metalworking
fluids suspended in the air. Metalworking fluids
include straight oils, water-soluble coolants, semi-
synthetic and synthetic coolants. These fluids
perform a variety of functions such as lubricating or
cooling the part or the tool, flushing chips away
from the part, and suppressing dust and smoke. 
Mist is created in two ways: mechanical action or
thermal effects. Mechanical action involves coolant
used for light lubrication and generally creates mist
greater than one micron in size. Thermal effects
occur when heat vaporizes the coolant, the vapor
cools and recondenses into a mist. Thermal effects
create mist from 0.01 to 1 micron in size. Other
contaminants, such as dust from the part or the
tool or smoke from the vaporization of the oil or
coolant are also generated when using
metalworking fluids.
The WSO mist collector is not designed to handle
water mist alone. There should be some type of oil
content to allow coalescing since water vapor will
simply pass through the filters. The extremes of
very heavy oil and light, thin oil should be avoided.
Very heavy oil, similar to tar consistency, will not
drain while very light, thin oil, similar to paint
thinner consistency, may evaporate.

Summary of Contents for WSO 10

Page 1: ...IOM AK0300601 Revision 2...

Page 2: ...bility or liability for the suitability of any fire and or explosion mitigation strategy or any items incorporated into a collector as part of an owner operators hazard mitigation strategy Improper op...

Page 3: ...iner 32 Troubleshooting 33 Service Notes 35 Warranty 40 This manual contains specific precautionary statements relative to worker safety Read thoroughly and comply as directed Discuss the use and appl...

Page 4: ...ally generated smoky applications Standard options include drain collection containers P traps adjustable floor mounting stands and afterfilters The WSO machine mountable unit is powered by a blower a...

Page 5: ...he air passes through a reusable first stage filter designed to collect and coalesce large droplets and particles The primary stage of filtration is the pleated filter cartridge specifically designed...

Page 6: ...ocation 3 Prepare the foundation in the selected location Install anchor bolts to extend a minimum of 1 1 2 inches above foundation unless otherwise indicated on the Specification Control drawing 4 Lo...

Page 7: ...t collector as well as the weight of the mist laden wet filters Consult the coolant MSDS for the specific gravity of the coolant to estimate the weight of the mist laden wet filters 3 Provide clearanc...

Page 8: ...l rating must be used See unit s rating plate for required voltage 4 An electric disconnect switch having adequate amp capacity should be installed in accordance with Part IX Article 430 of the Nation...

Page 9: ...WSO 10 15 and 20 9 This Page Intentionally Left Blank...

Page 10: ...e filter life and provide effective mist containment See Enclosed Machine Installation illustration 5 On open machine installations position the unit s pick up hood a minimum of 12 in from the mist so...

Page 11: ...tion Incorrect Location large droplets and particulate enter pick up hood Note WSO collector not shown Collector is in a remote location and connected with ducting Enclosed Machine Installation WSO 15...

Page 12: ...ners into every hole 8 Install filter retention system and filters sealant bolt Flush Mount Installation WSO 15 shown Flanged Inlet Hopper Installation This flanged inlet hopper option is for installi...

Page 13: ...onal injury and or property damage Use appropriate lifting equipment and adopt all safety precautions needed for moving and handling the equipment A crane or forklift is recommended for unloading asse...

Page 14: ...n unit over the isolators and lower into position 6 Install and tighten fasteners Vibration isolator needs to be torqued to 12 0 ft lbs 7 Connect the flexible duct using the hose clamps to the collect...

Page 15: ...WSO 10 15 and 20 15 This Page Intentionally Left Blank...

Page 16: ...evel and securely tighten anchor bolts See Stand Base Installation below 3 Orient the front of the mist collector to face the forklift Adjust the forks of the forklift to lift collector on the cabinet...

Page 17: ...Bracket Installation mounting plate Detail B Upper Stand Bracket Installation See Detail B See Detail A Collector on Forklift 117 in maximum Stand Height Adjustment Detail D Stand Hardware Installatio...

Page 18: ...ail angle not to exceed 30 from vertical minimum 60 from horizontal Eyebolt Lifting Angle clevis pin eyebolt spreader bar WSO 20 Floor Mount Stand Installation 1 Prepare the foundation in the selected...

Page 19: ...ly fasten 2 Trim flex duct to the desired length and fasten to machine center or inlet hood with remaining hose clamp Note Do not allow flexible duct to create a fluid trap See Flex Duct Positioning i...

Page 20: ...wer static capabilities An incorrectly sized P trap will result in coolant pooling within the inlet plenum 1 Install the P trap as shown in P Trap Installation 2 Position the P trap outlet to the prop...

Page 21: ...erload protection Complete the wiring as shown in Motor Starter Wiring Motor Starter Control Box Mount the motor starter control box in a convenient location An electrical knockout sized for 1 2 in fi...

Page 22: ...is available for customers who decide to add a HEPA or 95 DOP filter to an existing field operating WSO machine mountable unit originally configured with a standard exhaust The field kit includes aft...

Page 23: ...re drop across the afterfilter 1 Locate the Minihelic knock out in cabinet 2 Remove the knockout from the front of unit 3 Install the Minihelic gauge per the Minihelic installation sketch elbow fittin...

Page 24: ......

Page 25: ...uires regularly scheduled maintenance Failure to empty the collection bottle will result in inlet plenum overflow 1 Install the drain collection container during installation or after unit is in its f...

Page 26: ...he rotation arrow located on the motor s mounting plate To reverse rotation three phase power supply Turn electrical power OFF at source properly lock out power and switch any two leads on the output...

Page 27: ...WSO 10 15 and 20 27 This Page Intentionally Left Blank...

Page 28: ...ropriate wash tank rinse dry and re install Note High temperature steam cleaning methods should not be used with the polypropylene filters due to the temperature limitations Do not operate the WSO mis...

Page 29: ...WSO 10 15 and 20 29 primary filter cartridge filter retention lever pull down Primary Filter Replacement WSO 15 shown...

Page 30: ...dispose of properly for the collected materials Note Dirty filters may be heavier than they appear Provide a support platform or have two people one on each side of the filter and pull the filter out...

Page 31: ...r the screen clean out valve turn the collector OFF close the P trap valve then open the screen clean out valve 2 Allow fluid and particulate to drain 3 With the clean out valve open slowly open the P...

Page 32: ...with fluid Fluid above the container will discharge when the container is disconnected from the collector 1 Turn unit OFF 2 Remove the container by unscrewing the container from the cap Clean the cont...

Page 33: ...tor leads Defective overload heater or overload assembly Replace as necessary Blower and motor start but do not stay running Incorrect motor starter heater elements installed Check for proper heater e...

Page 34: ...materials or debris First Stage filter plugged Remove and clean or replace Primary filter needs replacement Remove and replace using genuine Donaldson replacement filter See Primary Filter Replacemen...

Page 35: ...WSO 10 15 and 20 35 e t a D d e m r o f r e P e c i v r e S s e t o N Service Notes...

Page 36: ...Donaldson Company Inc 36 Service Notes continued e t a D d e m r o f r e P e c i v r e S s e t o N...

Page 37: ...This Page Intentionally Left Blank...

Page 38: ...This Page Intentionally Left Blank...

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Page 40: ...ing the goods are returned undamaged and in usable condition Such a refund will be in the full extent of Donaldson s liability Donaldson shall not be liable for any other costs expenses or damages whe...

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