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CT100G Series Inverter

CHAPTER 2 INSTALLATION AND WIRING

- 14 -

and braking

resistor

during braking.

Output reactor

Reduce the protection of the inverter due to leakage current;

When the cable connecting the inverter and the motor is more

than 100m, it is recommended to install the output reactor.

2.2.2 Standard configuration of peripheral components

Figure 2-1 Standard peripheral components

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Summary of Contents for CT100G Series

Page 1: ...before power on Do not open the plate after power on otherwise electric shock may occur Operate the inverter appropriately otherwise damage to the inverter may occur Non professionals are not allowed...

Page 2: ...citors and the surge absorbers at the output sides of the inverter Otherwise it may cause damage to the inverter due to overheating Mounting the input or output reactors special filters and magnetic r...

Page 3: ...ications Table 1 1 Product Specifications Inverter mode Power KW Input current A Output current A Applicable motor power KW Single phase 220V 50 60Hz CT100G 2S 0 7G B 0 75 8 2 4 5 0 75 CT100G 2S 1 5G...

Page 4: ...84 0 480 0 250 CT100G 4T 280G 280 539 0 530 0 280 CT100G 4T 315G 315 612 0 600 0 315 CT100G 4T 355G 355 665 0 650 0 355 CT100G 4T 450G 450 805 795 0 450 CT100G 4T 500G 500 890 860 0 500 CT100G 4T 560G...

Page 5: ...16 0KHz Frequency setting UP DOW setting analog setting digital setting multi step speed setting PID setting MODBUS communication setting to realize switch of combination and channel setting Start mod...

Page 6: ...heating inverter module overheating external fault communication fault current detection fault EEPROM operation fault PID feedback fault factory setting time arrive etc Keypad display LED display High...

Page 7: ...CT100G Series Inverter CHAPTER 1 PRODUCT INFORMATION 9 a C0 models b C1 C2 models c C3 C6 models...

Page 8: ...100G Series Inverter CHAPTER 1 PRODUCT INFORMATION 10 d C7 C8 models e C11 C12 models Figure 1 2 Product appearance and installation dimensions diagram Table 1 3 Structure mounting dimension and weigh...

Page 9: ...4T 15G B CT100G 4T 18 5G B 214 402 205 184 360 385 7 11 5 C3 CT100G 4T 22G B CT100G 4T 30G B CT100G 4T 37G 250 442 230 220 405 425 7 19 C4 CT100G 4T 45G CT100G 4T 55G 299 602 276 240 540 580 9 30 C5...

Page 10: ...12 1 4 Outline and size of keypad Figure 1 3 Structure diagram of the keypad unit mm Figure 1 4 Structure diagram of the outer bracket unit mm Note while use external keypad the wire should not be mor...

Page 11: ...it may cause the inverter failure 11 For the bad installation environments like textile industry it is recommended to install the radiator outside the cabinet 2 2 Installation and disassembly of the k...

Page 12: ...ng Output reactor Reduce the protection of the inverter due to leakage current When the cable connecting the inverter and the motor is more than 100m it is recommended to install the output reactor 2...

Page 13: ...63 40 1 8 32 CT100G 4T 15G B 6 63 40 2 5 25 CT100G 4T 18 5G B 6 100 65 3 20 CT100G 4T 22G B 10 100 65 5 17 5 CT100G 4T 30G B 16 125 80 6 13 CT100G 4T 37G B 16 160 80 7 5 10 CT100G 4T 45G B 25 200 95...

Page 14: ...r may occur Braking resistors are mounted externally you need to purchase yourselves 2 3 Main electric loop terminal 2 3 1 Functions of the main circuit terminals Table 2 3 Functions of the main circu...

Page 15: ...inals When using the shielded cable near one side of the inverter connect it to the PE terminal of the inverter Keep the control cable away from the main circuit and strong power circuit including pow...

Page 16: ...CHAPTER 2 INSTALLATION AND WIRING 18 Figure 2 3 Schematic diagram of the control plate 2 4 3 Pins of the control plate Table 2 4 Pin instructions of the control plate No Instructions X1 RS485 termina...

Page 17: ...voltage and current selection Short circuit the pins 1 and 2 of X3 by short circuit module the analog output 1 is voltage output 0 10V Short circuit the pins 2 and 3 of X3 by short circuit module the...

Page 18: ...Short circuit with 24V by default DI1 DI7 Switch input terminals 1 7 Input specifications 24V 5mA HDI High speed pulse input or switch input Pulse input frequency range 0 50kHz High level voltage 24V...

Page 19: ...output AO1 AO2 Analog output terminal Output voltage and current are optional Output voltage range 0 10V Output current range 0 4 20mA GND Analog ground Internal isolation from COM Relay output T1A TI...

Page 20: ...ource current is as shown below Figure 2 8 Wiring of PNP type source current Note Be sure to remove the short circuit plate between 24V and PW and connect the plate between PW and COM By using the ext...

Page 21: ...ND WIRING 23 By using the external power supply the wiring of the external controller for the PNP type source current is as shown below Figure 2 10 Wiring of PNP type source current Note Be sure to re...

Page 22: ...current displayed parameter is Hz A Current LED The unit of the current displayed parameter is A V Voltage LED The unit of the current displayed parameter is V Percentage LED The current displayed par...

Page 23: ...the inverter After setting the parameter self identification the key is used to start the inverter for parameter self identification Enter key After function group confirmation of the 1st level menu e...

Page 24: ...nu 3 Set value of function code third level menu Note 8 8 8 8 8 is displayed initially after power on and the digital reference frequency is displayed after initialization When you need to modify the...

Page 25: ...ce F01 10 Motor stator and rotor mutual inductance F01 11 Motor no load current After the motor parameter identification is completed the digital tube displays END otherwise the self identification fa...

Page 26: ...by F05 10 in binary bit Press the key to switch the selected parameters in the right and press the MF key to switch the selected parameter in the left 3 3 3 Fault state In the fault state both the fau...

Page 27: ...CT100G Series Inverter CHAPTER 3 OPERATION AND POWER ON EXPLAIN 29 Figure 3 3 First power flow chart...

Page 28: ...inverter has limited the automatic inspection of the modifying character of the parameters to help users avoid modifying by mistake The sixth line No the serial number of the function parameters 2 Par...

Page 29: ...requency source Y Same as F00 02main frequency 0 F00 04 Reference object of Y frequency source 0 relative to the max frequency 1 relative to frequency source X 0 F00 05 Frequency source selection Unit...

Page 30: ...21 Decimal point of frequency instruction 1 0 1Hz 2 0 01Hz 2 F00 22 Digital setting frequency memory selection 0 save memory 1 not save memory 0 F00 23 Basis frequency of ACC DEC time 0 Max frequency...

Page 31: ...ce of asynchronous motor 0 1mH 6553 5mH 158 6 F01 11 Non load current of asynchronous motor 0 01A F01 03 4 24 F01 12 Motor parameters autotuning 0 no actuation 1 dynamic autotuning no load 2 static au...

Page 32: ...0 F02 11 Dead time of FWD REV 0 0s 3000 0s 0 0 F02 12 Starting frequency before stop DC braking 0 00Hz max frequency F00 06 0 00 F02 13 Waiting time before stop DC braking 0s 100 0s 0 0 F02 14 Stop D...

Page 33: ...ge 3 0 0 100 0 0 0 F03 09 Slip compensation gain 0 0 200 0 0 0 F03 10 VF over excitation gain 0 200 64 F03 11 Oscillation suppression gain 0 100 0 F03 12 Oscillation suppression gain mode 0 4 3 F03 13...

Page 34: ...1 10 0s 0 5 F03 28 Automatic increase frequency enable 0 invalid 1 valid 0 F03 29 Min electric torque current 10 100 50 F03 30 Max power torque current 10 100 20 F03 31 Automatic increase frequency KP...

Page 35: ...0 F04 14 Integral gain of excitation regulation 0 60000 1300 F04 15 Proportional gain of torque regulation 0 60000 2000 F04 16 Integral gain of torque regulation 0 60000 1300 F04 17 Integral attribute...

Page 36: ...BIT03 output voltage V BIT04 output current A BIT05 output power kW BIT06 output torque BIT07 DI output state BIT08 DO output state BIT09 AI1 voltage v BIT10 AI2 voltage v BIT11 reserve BIT12 Count v...

Page 37: ...e power on time 0h 65535h 0 F05 18 Cumulative power consumption 0 65535 0 F06 Group Input terminals F06 00 Functions of DI1 terminal 0 invalid 1 forward running 2 reverse running 3 Three line operatio...

Page 38: ...tting and pre setting switch 40 Y setting and pre setting switch 41 motor selection terminal 1 42 reserve 43 PID parameter switch terminal 44 user define fault 1 45 user define fault 2 46 speed contro...

Page 39: ...maximum input setting 100 0 100 0 100 0 F06 32 PULSE filt time 0 00s 10 00s 0 10 F06 33 AI setting curve selection Unit place AI1curve selection 1 curve1 2point referF06 13 F06 16 2 curve2 2point refe...

Page 40: ...rival 18 lower limit frequency arrival related to running 19 under voltage state output 20 communication set 21 location finished reserved 22 location approach reserved 23 zero speed running 2 output...

Page 41: ...1 F07 09 HDO pulse output max frequency 0 01kHz 100 00kHz 50 00 F07 10 AO1bias coefficient 100 0 100 0 0 0 F07 11 AO1 gain 10 00 10 00 1 00 F07 12 AO2bias coefficient 100 0 100 0 0 0 F07 13 AO2gain 1...

Page 42: ...ot stop gain Kp 0 100 40 F08 10 Instant stop not stop Integral coefficient Ki 0 100 30 F08 11 Instant stop not stop act DEC time 0 0 300 0s 20 0 F08 12 Input phase loss contactor protection Unit place...

Page 43: ...erved 32 earth fault 1 E EAH1 33 earth fault 2 E EAH2 34 speed bias fault E dEU 35 mis adjust fault E Sto 36 under load fault E LL 37 reserved 38 Buffer resistance overload fault E BoL 39 contactor fa...

Page 44: ...rst fault time count from latest power on 0 F08 42 First fault time count from latest start running 0 0 F08 43 Power one earth protection selection 0 invalid 1 valid 1 F08 44 Braking start voltage 200...

Page 45: ...F08 51 Continue running while fault frequency selection 0 running as current frequency 1 running as set frequency 2 running as upper limit frequency 3 running as lower limit 4 running as abnormal stan...

Page 46: ...positive 1 negative 0 F09 04 PID feedback range 0 65535 1000 F09 05 PID REV stop frequency 0 00Hz max frequency F00 06 2 00 F09 06 Proportional gain P1 0 0 100 0 20 0 F09 07 Integral time I1 0 01s 10...

Page 47: ...000 0s 10 0 F10 04 Wobble triangular wave rise time 0 1 100 0 50 0 F10 05 Set length 0m 65535m 1000 F10 06 Actual length 0m 65535m 0 F10 07 Pulse per meter unit 0 1 0 1 6553 5 100 0 F10 08 Set count v...

Page 48: ...lure memory Unit place 0 no power failure memory 1 with power failure memory Ten place 0 no inverter stop memory 1 with inverter stop memory 0 F11 18 Step 0 running time 0 0s h 6553 5s h 0 F11 19 PLC...

Page 49: ...C step 13 ACC DEC time selection 0 3 0 F11 46 Step 14 running time 0 0s h 6553 5s h 0 F11 47 PLC step 14 ACC DEC time selection 0 3 0 F11 48 Step 15 running time 0 0s h 6553 5s h 0 F11 49 PLC step 15...

Page 50: ...0s 20 0 F13 09 Jump frequency 1 0 00Hz Max Frequency F00 06 0 00 F13 10 Jump frequency 2 0 00Hz Max Frequency F00 06 0 00 F13 11 Jump frequency range 0 00Hz Max Frequency F00 06 0 00 F13 12 REV contr...

Page 51: ...motor rated current 100 0 F13 37 Any arrival current 1range 0 0 300 0 motor rated current 0 0 F13 38 Any arrival current 2 0 0 300 0 motor rated current 100 0 F13 39 Any arrival current 2 range 0 0 30...

Page 52: ...limit source 0 number setting A00 03 1 AI1 2 AI2 3 reserved 4 high speed pulse setting 5 communication setting 6 min AI1 AI2 7 MAX AI1 AI2 1 7 full range corresponding to A00 03 0 A00 02 Braking torq...

Page 53: ...be DI 0 59 59 A01 08 AI2 terminal function selection be DI 0 59 59 A01 09 AI3 terminal function selection be DI 0 59 59 A01 10 A1 be DI valid state selection 0 high electrical level 1 low electrical...

Page 54: ...inverter power 55kw 0 1A 6553 5A inverter power 55kW 9 00 A02 06 Stator resistance of asynchronous motor 0 001 65 535 inverter power 55kW 0 0001 6 5535 inverter power 55kW 1 204 A02 07 Rotor resistanc...

Page 55: ...27 5 00 A02 25 Speed loop proportional gain 2 1 100 20 A02 26 Integral time of speed loop 2 0 01s 10 00s 1 00 A02 27 Switch frequency2 A02 24 max frequency F00 06 10 00 A02 28 Slip gain of vector con...

Page 56: ...45 Motor control mode 0 sensorless vector control SVC 1 vector control with sensor FVC 2 V F control 2 A02 46 ACC time DEC time selection 0 same as motor 1 1 ACC time DEC time 1 2 ACC time DEC time 2...

Page 57: ...n input 10 00 A06 10 10 00 A06 09 Curve5min input set 100 0 100 0 100 0 A06 10 Curve5inflection point 1input A06 08 A06 12 3 00 A06 11 Curve5inflection point 1input set 100 0 100 0 30 0 A06 12 Curve5i...

Page 58: ...ommunication disconnection detection time 0 0 10 0s 1 0 A08 07 point to point communication main machine data send cycle 0 001 10 000 0 001 A08 08 Frequency receive data 0 bias 100 00 100 00 0 00 A08...

Page 59: ...current unit V mA 0 01 b00 11 Reserved Reserved 0 01 b00 12 Count value 1 b00 13 Depth value 1 b00 14 Load speed display 1 b00 15 PID set unit 1 b00 16 PID feedback unit 1 b00 17 PLC steps 1 b00 18 I...

Page 60: ...36 Reserved 1 b00 37 Power factor angle unit 0 1 b00 38 Reserved 1 b00 39 VF separation aim voltage unit V 1 b00 40 VF separation output voltage unit V 1 b00 41 DI input state visual display 1 b00 42...

Page 61: ...ast address is 0 and slave address can be set to 1 247 3 Bus structure 1 interface mode RS485 CT100G terminals 485 and 485 hardware interface 2 transmission mode Asynchronous serial half duplex transm...

Page 62: ...there is an interval time of more than 1 5 bytes before the frame is completed the receiving device will renew the uncompleted message and assume that the next byte is the address field of a new mess...

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