DNP CL-500 Service Manual Download

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MAIN COMPONENTS LAYOUT DIAGRAM

1. FRONT : HEAT ROLLER, TRANSPORT ROLLER AND SENSORS

MAIN COMPONENTS LAYOUT DIAGRAM

Card ejecting sensor

Thermostat

Heat roller

Film mark sensor and
end mark sensor

Thermistor

Halogen heater

Laminate position sensor

Card insert detection sensor

Summary of Contents for CL-500

Page 1: ...supply AC 100 V 120 V tolerance 10 Power consumption Approx 200 W Unit mass Approx 9 kg Compatible specification VCCI B Accessories Power cord x 2 for Europe and US market Instructions Unit joining p...

Page 2: ...12 2 SERVICE MODE 13 3 FIRMWARE UPDATE 14 MECHANISM OPERATION 17 1 INITIAL OPERATION 17 2 LAMINATING OPERATION 17 TROUBLESHOOTING 19 1 HANDLING ERROR CODES 19 2 HANDLING CARD JAM 22 3 HANDLING THE SI...

Page 3: ...specified for compli ance with recognized codes pertaining to X ray emission Consequently when servicing these products replace the cath ode ray tubes and other parts with only the specified parts Un...

Page 4: ...terminals and between terminals and surrounding metallic parts See table 1 below 4 Leakagecurrenttest Confirm specified or lower leakage current between earth ground power cord plug prongs and externa...

Page 5: ...different destinations and specifications ID label display CL 500 1 DN 1 DETAILED SPECIFICATION 1 Destination None For Japan 100 V specification U For North America 100 V 120 V specification E For Eu...

Page 6: ...standby position sensor HR1 Card transport motor Film reeling motor Heater cam motor Relay connector Back fan motor Card cooling fan motor CN5 CN1 CN3 CN2 CN4 CN9 Relay connector CN6 CN8 CN12 CN13 In...

Page 7: ...ONT HEAT ROLLER TRANSPORT ROLLER AND SENSORS MAIN COMPONENTS LAYOUT DIAGRAM Card ejecting sensor Thermostat Heat roller Film mark sensor and end mark sensor Thermistor Halogen heater Laminate position...

Page 8: ...MOTOR FAN SENSORS AND SWITCHES Film reeling motor Heater cam motor Card transport motor Card cooling fan Cassette interlock SW Back fan AC select switch Film FG sensor Heat roller pressure position se...

Page 9: ...MAIN COMPONENTS LAYOUT DIAGRAM 5 3 VARIOUS CIRCUIT BOARDS AND POWER SUPPLY AC board Transformer Protective board Power unit Main board AC select SW board Front board...

Page 10: ...EFERENCE DIAGRAM 2 1 REMOVING COVER 1 Remove six screws and remove the top cover 2 Pull the fan cable from the main board and remove screw and the rear panel 2 2 REMOVING FRONT PANEL 1 Remove cassette...

Page 11: ...7 REMOVING MAIN PARTS 2 3 WIRING REFERENCE DIAGRAM 1 Refer to this photograph and each assembly diagram to organize the wiring...

Page 12: ...8 REMOVING MAIN PARTS...

Page 13: ...diagram C KJJ46271 003 C TSA0136 3 G NO 001 G NO 002 KJJ46271 003 TSA0137 B CN5 Clamp Clamp Yellow For G No 002 thread CN2 under the CN7 wire CN1 CN4 From INLET From P SW CN8 CN9 CN7 Push in the remai...

Page 14: ...n screws at the flat surface of the platen roller shaft Apply thread lock cream on the thread of the screw and tighten D KJJ46271 003x3 QYREE4000X 9 10 Inset Diagram 1 Inset Diagram 1 KJJ46271 003 17...

Page 15: ...5000X x4 Coat with grease Coat with grease QYREE 3000X x2 5 KJJ46271 003 x2 A 2 TSS0225 1 TSS0224 CDO CDI LAM KJJ46271 003 x2 A Apply thread lock cream after tightening the screws The screws will be...

Page 16: ...ate Indicate when printer setting on CX 120 No laminate Card transport 130 135 140 145 150 155 160 165 170 175 180 9 5mm s 10mm s 4mm s 4 5mm s 5mm s 5 5mm s 6mm s 6 5mm s 7mm s 7 5mm s 8mm s 8 5mm s...

Page 17: ...ller is pressed Without HR With HR 10sec Cool Time 0sec 5sec 7sec Setting value Setting Items Not used HR2 HR1 Black mark End mark Card exit Laminate position Card entrance Card transport motor rotate...

Page 18: ...1 printer and PRINTER laminator as drawing below Fig 1 2 Turn on the power of laminator 3 Turn on the power of printer 4 Communication Error will be occurred on printer 5 Set printer to download mode...

Page 19: ...to READY and laminator turned to PREHEAT or READY 5 Update the firmware Lami icf with printer status monitor While handling update laminator can t display it s status on the front panel CAUTION It ta...

Page 20: ...with printer status monitor While handling update laminator can t display it s status on the front panel and printer shows Downloading Keep Power On on the LCD display CAUTION It takes about 1 2 minu...

Page 21: ...otated in the reeling di rection and stops when the film black mark sen sor detects the film black mark 3 Stage Card laminate position setting operation The card transport motor is rotated in the exit...

Page 22: ...sition detection sensor 2 1 When Cool Time is set 1Using 1mil After the film position search is finish the card is returned to the position that is detected by the card insert detection sensor and the...

Page 23: ...k the operation of the card exit sensor using the sensors in Service Mode Check the operation of the card transport motor using the motors in Service Mode Check that the film is properly winded Check...

Page 24: ...rature is about 30 C lower than the set tem perature in preheat or ready state Connection status with printer is detected The connection with the printer during operation is cut off Action If the erro...

Page 25: ...nual Refer to the turn over unit manual C h e c k t h e s c r ew o f t h e maintenance door is tightened Refer to the card turn over unit manual Check the connected state between the laminator and tur...

Page 26: ...et the card may be warped or curled drastically by the laminating heat and cause a jam in the laminator Follow the steps below to remove the card 1 Remove one Screw A and remove the maintenance cover...

Page 27: ...six screw B and remove the top cover 2 The guide is held by claws on the front panel Push in the guide and lift up to remove 3 The protective sheet is inserted by claws in the card guide out ASSY Remo...

Page 28: ...laminator is normal Install the repaired film to the cassette and perform initialization again 3 2 When a cassette is not installed in the laminator 1 When the cassette is not installed the interlock...

Page 29: ...ceman Connect with CX 320 CX210 and CX 3 series No Mode Item Default Values Remarks 1 User Mode Film 1mil 0 6mil Overlay Select film type 2 Temp 170 C 155 C 130 C Default value of the heat roller surf...

Page 30: ...t to adjust the setting of the printer in the optimum condition Film 1mil 0 6mil overlay Surrounding temperature 15 25 C 26 30 C 15 30 C 15 30 C CL 500 Temp 170 C 155 C 130 C Speed 5 5mm s 8 5mm s 8 5...

Page 31: ...ase the Heat roller temperature then Go to Card Fan lncrease the Card Fan wind Off Low Half High Full 3 2 User Mode settings Card Fan Decrease the Card Fan wind Full High Half Low Off 3 2 User Mode se...

Page 32: ...nd most appropriate condition may differ The following section describes the method to set the most appropriate conditions 2 User Mode settings 1 Heat roller temperature temp 2 Laminating speed speed...

Page 33: ...n value is too big warping increases during low temperature When the Gain value is insufficient adhesiveness is insufficient during low temperature Gain When the environment temperature is higher than...

Page 34: ...p of a cutter use that section as a base point and perform the same check as the above folding test 2 Overlay film Similar to the adhesiveness of the re transfer film check that peeling does not occur...

Page 35: ...rface with alcohol absolute alcohol Except heat roller 2 Fan filter Use vacuum cleaner to suck dust 3 Cassette shaft Clean the dirt on the shaft with alcohol absolute alcohol 4 Card guide base Clean t...

Page 36: ...wo conditions 1 On condition that transparent part of a patch film was set in the End Mark Sensor 1V or less 2 On condition that end mark Black part of a patch film was set in the End Mark Sensor 4V o...

Page 37: ...rmware Ver 017 Firmware Ver 018 Firmware Ver 0 17 Firmware Ver 018 Mechanical Can be used Can be used Cannot be used Can be used Rev A3 Mechanical Can be used Can be used Cannot be used Can be used Re...

Page 38: ...PER BKT 1 18 KJM34396 001 SLIDE BOBBIN OUTER 1 19 KJM34397 001 SLIDE BOBBIN INNER 1 20 KJS34332 014 COMP SPRING 1 21 Q03093 837 QYWFM29550 SPACER 1 22 KJJ46271 003 TAP SCREW 11 23 QYREE4000X E RING 5...

Page 39: ...l 12 KJU46679 001 COVER SHEET 1 13 TPS0235 001 F PROTECT PWB 1 KEP4101 F 14 PHD 08 QZW0301 002 PIERCE HOLDER 2 15 KGES 8 QZW0309 001 CARD EDGE SPACER 2 16 KWR18202 001 WIRE ASY 1 17 KWR18303 001 WIRE...

Page 40: ...ev Price yen PART NAME QTY DESCRIPTION M M 0 3 TSS0223 3 3 Inset Diagram 1 Clamp Insert the front plate inside the rear plate Clamp to the wire clamp of the center plate Pull tightly Inset Diagram 2 I...

Page 41: ...SYMBOL NO PART NO REVISED PART NO Rev Price yen PART NAME QTY DESCRIPTION M M 0 4 TSS0224 Inset Diagram 2 Inset Diagram 1 Inset Diagram 1 Inset Diagram 2 Inset Diagram 2 Mount it onto the innermost of...

Page 42: ...ARING 2 19 SYMBOL NO PART NO REVISED PART NO Rev Price yen PART NAME QTY DESCRIPTION M M 0 5 TSS0225 13 8 7 11 6 5 11 15 11 11 5 1 QYSDSF 3008N x2 TPS0235 001 B 12 12 QYREE3000X QYREE3000X 12 QYREE300...

Page 43: ...A01 ENCODE SENSOR BKT 1 21 TPS0235 001 D ENCODE SENSOR PWB 1 KEP4101 D SYMBOL NO PART NO REVISED PART NO Rev Price yen PART NAME QTY DESCRIPTION M M 0 6 MEDIA T UP MOTOR ASSY TSS0226 1 S Check part nu...

Page 44: ...1 Supplementary material 20 21 SYMBOL NO PART NO REVISED PART NO Rev Price yen PART NAME QTY DESCRIPTION M M 0 7 HEATER MOTOR ASSY TSS0228 Apply grease to the worm gear gear and tip Apply evenly Apply...

Page 45: ...T NAME QTY DESCRIPTION M M 0 8 TSS0227 1 2 11 S Check part number S Check part number Inset Diagram4 13 Solder the wire horizontally as shown in the diagram S Batch bonding x2 Hook the claw section pr...

Page 46: ...13 Apply lots of heat resistance grease Install after installing the cover and main machine 13 Apply a thin coat of grease on the outside of the BKT shaft hole thread through the shaft and move it abo...

Page 47: ...0 QZW0183 001 HARNESS LIFTER 2 14 CS 8U QZW0173 001 CORD CLIP L 1 SYMBOL NO PART NO REVISED PART NO Rev Price yen PART NAME QTY DESCRIPTION M M 1 0 2 TSS0229 Until Mech Rev A3 After Mech Rev A4 Tap ho...

Page 48: ...71 037 TIMMING BELT 2 2 19 QYREE6000X E RING 2 2 20 QYREE5000X E RING 4 4 21 QYREE4000X E RING 2 2 22 QYREE3000X E RING 2 2 23 QYYASPW4004F SET SCREW 4 4 SYMBOL NO PART NO REVISED PART NO Rev E DN DN...

Page 49: ...1 9 KWS0722 001 WIRE ASY 1 10 11 KTPB004 002 TRANS 1 12 KWS0720 001 WIRE ASY 1 13 14 KJJ46271 003 TAP SCREW 2 2 15 QYSPSPH4008NA ASY SCREW 2 16 SYMBOL NO PART NO REVISED PART NO Rev E DN DN Price yen...

Page 50: ...SHEET 1 22 TPS0235 001 G SW PWB 1 KEP4101 G 23 SYMBOL NO PART NO REVISED PART NO Rev Price yen PART NAME DESCRIPTION M M 1 4 DN E DN QTY G No TFA0021 1 2 9 1 10 QYSHSP 3008NA x2 7 11 QYSPSPH 4016NA x4...

Page 51: ...15 QYSDSP 3006NA x2 CDO 16 KJJ46271 003x3 CDI LAM 16 4 5 9 10 KJJ46271 003 17 16 KJJ46271 003 QYREE4000X KJJ46271 003 x2 16 12 11 HR1 HR2 Install the GUIDE after installing the HEATER Paste Inset Diag...

Page 52: ...he tip of the screws Ensure that the heat resistance binder is not caught and hinders the movement of the heater As the wiring around the heater is very important check the assembly immediately if the...

Page 53: ...4287 001 CONNECTOR PANEL 1 SYMBOL NO PART NO REVISED PART NO Rev Price yen PART NAME QTY DESCRIPTION M M 1 5 TFA0021 2 2 Thread CN6 wire through the outside of other wires as it is to be kept away fro...

Page 54: ...T NO REVISED PART NO Rev Price yen PART NAME QTY DESCRIPTION M M 1 6 TFS0125 1 2 3 1 2 2 QYSDSF3008NA x2 QYSDSF3008NA x2 6 Paste Paste 5 x2 7 Do not peel off the protective sheet QYSSSF3006NA x2 C A U...

Page 55: ...Rev Price yen PART NAME QTY DESCRIPTION M M 1 7 TFS0125 2 2 QYSDSF3008NA x5 Peel off both sides of the protective sheet green transparent a a a 2 x2 a a a a a a a 12 1 12 12 QYSDSF3008NA x2 QYSDSF3008...

Page 56: ..._________ White label 1 1 Supplementary material 14 SYMBOL NO PART NO REVISED PART NO Rev DN E DN Price yen PART NAME QTY G No DESCRIPTION M M 1 8 T0162 1 3 10 QYSDSP3006Nx4 5 8 7 4 1 Inset Diagram 1...

Page 57: ...NAME QTY DESCRIPTION M M 1 9 T0162 2 3 CN2 QYSDSP 4008NA 17 QYSDSP3006NA 17 QYSDSP4008NA x6 12 15 11 Inset Diagram 2 Inset Diagram 2 13 Align with center Approx 1mm Check that the filter is not misal...

Page 58: ...2 1 12 KD41811 012 POLY BA 1 1 13 14 KJM33109 004 CORE BOBBIN 1 1 15 16 NO 29 18 NITTO C TAPE 1 1 Supplementary material 17 18 KJP23142 00A CONNECT PLT ASY 1 1 19 KJZ46528 001 CLEAN CARD 1 1 20 SYMBO...

Page 59: ...ntary material SYMBOL NO PART NO REVISED PART NO Rev DN E DN Price yen PART NAME QTY G No DESCRIPTION M M 2 1 2 1 2 2 11 2 x4 17 Secure with tape 5 MODEL NO VOLT FREQ GR Inset Diagram 1 Inset Diagram...

Page 60: ...supply AC 100 V 120 V tolerance 10 Power consumption Approx 200 W Unit mass Approx 9 kg Compatible specification VCCI B Accessories Power cord x 2 for Europe and US market Instructions Unit joining p...

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