DNP CL-500, Service Manual

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IMPORTANT SAFETY PRECAUTIONS
MODEL NAME
................................................................................. 1
1. DETAILED SPECIFICATION ....................................................... 1
SCHEMATIC DIAGRAM ..........................................................
2
MAIN COMPONENTS LAYOUT DIAGRAM
............................... 3
1. FRONT: HEAT ROLLER, TRANSPORT ROLLER AND
SENSORS ................................................................................... 3
2. REAR: MOTOR, FAN, SENSORS AND SWITCHES .................. 4
3. VARIOUS CIRCUIT BOARDS AND POWER SUPPLY ............... 5
REMOVING MAIN PARTS
............................................................ 6
1. REPLACING HEATER ................................................................ 6
2. REMOVING EXTERNAL PARTS AND WIRING
REFERENCE DIAGRAM ............................................................ 6
2.1 REMOVING COVER ............................................................. 6
2.2 REMOVING FRONT PANEL ................................................. 6
2.3 WIRING REFERENCE DIAGRAM ........................................ 7
3. REMOVING MAIN PARTS .......................................................... 9
3.1 SEPARATING CHASSIS AND MECHANICAL UNIT ............. 9
3.1.1 Removing Power Supply and Main Board ...................... 9
3.1.2 Separating Chassis and Mechanical Unit ....................... 9
3.2. REMOVING MECHANICAL MAIN PARTS ......................... 10
3.2.1 Removing Feed Motor .................................................. 10
3.2.2 Removing Heater Unit and Heater ASSY ..................... 10
3.2.3 Removing Heat Roller .................................................. 11
3.2.4 Removing Transport Roller ........................................... 11
USING SERVICE MODE
............................................................. 12
1. USER MODE ............................................................................ 12
2. SERVICE MODE ....................................................................... 13
3. FIRMWARE UPDATE ................................................................ 14
MECHANISM OPERATION
......................................................... 17
1. INITIAL OPERATION ................................................................ 17
2. LAMINATING OPERATION ....................................................... 17
TROUBLESHOOTING
.................................................................. 19
1. HANDLING ERROR CODES .................................................... 19
2. HANDLING CARD JAM ............................................................. 22
3. HANDLING THE SITUATION WHERE POWER SUPPLY
IS CUT OFF WHEN THE HEAT ROLLER IS DOWN ................ 24
SET UP GUIDE
............................................................................. 25
1. SETTING OF LAMINATE CONDITION ..................................... 25
2. SETTING PROCESS ................................................................ 27
3. VARIOUS CONDITIONAL SETTINGS ...................................... 28
4. CARD ADHESIVENESS ........................................................... 30
MAINTENANCE
............................................................................. 31
1. CLEANING ................................................................................ 31
2. LIST OF PARTS TO BE REPLACED ......................................... 31
ADJUSTMENT
............................................................................... 32
1. ARRANGEMENT OF ADJUSTMENT VOLUME ....................... 32
2. HOW TO ADJUST THE VOLUME ............................................. 32
CONTENTS
ASSEMBLY DIAGRAM AND PARTS TABLE
............................ 33
IMPORTANT ............................................................................. 33
MECH ASSY (PLATE R ASSY) ................................................ 34
MECH ASSY (CENTER FRAME ASSY) .................................. 35
MECH ASSY ............................................................................ 36
CARD GUIDE IN ASSY ............................................................ 37
CARD GUIDE OUT ASSY ........................................................ 38
MEDIA T UP MOTOR ASSY ..................................................... 39
HEATER MOTOR ASSY ........................................................... 40
HEATER ASSY ......................................................................... 41
HEATER UNIT .......................................................................... 42
FEED MOTOR ASSY ............................................................... 43
FEED ROLLER ASSY .............................................................. 44
AC BLOCK ASSY ..................................................................... 45
BOTTOM ASSY ........................................................................ 46
MECH FRAME ASSY ............................................................... 47
FRONT PANEL ASSY (FRONT) ............................................... 50
FRONT PANEL ASSY (REAR) ................................................. 51
FINAL ASSY (PANEL) .............................................................. 52
FINAL ASSY (REAR) ............................................................... 53
ANNEX ASSY ........................................................................... 54
FINAL (PACKING) ASSY .......................................................... 55