9
REMOVING MAIN PARTS
CN1
CN6
Clamp
CN13
Clamp
CN3
CN6
CN8
Clamp
CAMM
Yellow
Yellow
Inset Diagram 1
Inset Diagram 1
Thread CN6 wire through
the outside of other wires as
it is to be kept away from
heat generating parts.
CN6
8
KJJ46271
-003 x4
A
CN201
CN202
Clamp
Clamp
Connector black
Motor wires should not
touch the gears
Clamp
FILMM
3. REMOVING MAIN PARTS
3.1 SEPARATING CHASSIS AND ME-
CHANICAL UNIT
3.1.1 Removing Power Supply and Main Board
1) Demount the connector, remove four screws
Å
and
pull out the power supply
8
.
3.1.2 Separating Chassis and Mechanical Unit
1) To separate mechanical ASSY
⁄
,
¤
and bottom
chassis
1
, check that all connectors are removed,
then remove eight screws
Å
and pull up the ASSY.
2) Remove each connector on the cable, remove three
screws
ı
and pull up the main board
1
while drag-
ging it horizontally.
3) After pulling out each connector, remove two screws
Ç
on each side and pull out the AC block
2
,
3
.
2
Thread wire from CN7 through the rear
plate side rather than other wires as shown
in the diagram.
C
KJJ46271-003
C
(TSA0136)
3
G.NO.001
G.NO.002
KJJ46271-003
(TSA0137)
B
CN5
Clamp
Clamp
Yellow
For G.No.002,
thread CN2 under the CN7 wire.
CN1
CN4
(From INLET)
(From P.SW)
CN8
CN9
CN7
Push in the remaining P.SW.
wire under the AC PWB BLK plate.
Take care not to twist the wire or
let it touch the sharp edges of the
front plate.
CN501
CN502
Only available in G.No.002
CN2
Do not allow wires to come near
the transistor as far as possible
(From heater)
1
KJJ46271
-003x3
5
CN5
CN9
CN4
(FAN)
(Front)
(From CN2)
(From CN7)
Clamp
Orange
For G.NO.001,
CN7 and CN9 are
short plug CN8 is open
Do not clamp the wires
such as CDI as they
are taut.
Thread CN4 wire
through the interior of
CN9 (orange) or CN6 (yellow).
1
Important
• Screws should be tightened.
• Do not wedge the wire into sharp edges.
A
21
KJJ46271-003 x2
(TSA0135)
KJJ46271
-003 x3
KJJ46271-003 x3
A
A
22
G.NO.001
G.NO.002
Align the claws on the
rear first and then align
the front and side.
K
Tighten the
screws without
hiding the
earth mark
Inset Diagram 2
Inset Diagram 3
Inset Diagram 2
Inset Diagram 3
Inset Diagram 1
Inset Diagram 1
Clamp
O
Br
R
Y
• Ensure that the faston
is tightly and securely
inserted.
• Ensure that the faston
is tightly and securely
inserted.
Bk
W
K
Summary of Contents for CL-500
Page 12: ...8 REMOVING MAIN PARTS...
