DMF RW-1016, Parts & Service Manual

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1
7
2
5
1/4
3
2
4 5 6
FACTORY TOW
HOOK BOLTS
6
60 FT-LBS
60 FT-LBS
2008-2016 FORD F-250/350 FRONT
4
1016
FRAC, MACH:
2A AND 2B
BREAK SHARP EDGES .03 X 45° MAX
TOLERANCES (UNLESS SPECIFIED):
703075
REV: DRAWING NUMBER:
TITLE:
DATE:
THIS DRAWING CONTAINS CONFIDENTIAL PROPRIETARY INFORMATION OF DIVERSIFIED
FRONT MOUNT KIT; '08-16 FORD F-2/350; RW-
FRAC, OTHER:
METAL FABRICATORS, INC (DMF). COPYRIGHT DMF, ALL RIGHTS RESERVED.
TAM -
RW-1016
APPD BY: DRAWN BY:
08/08/16
A
.X
.XX
.XXX
DRILL SIZES:
ANGULAR:
SURF FINISH:
THREADS:
± 1/32"
±1/16"
± .063
± .030
± .005
+ .015
± 1°
125 MICRO
DMF (404)875-1512
REV DATE DESCRIPTION BY APP
A 05/17/17
REMOVED SHIM MOUNTING HARDWARE - NOW INCLUDED IN 703057
TAM
ITEM
NO.
PART
NUMBER
QTY. DESCRIPTION
1 703077 1 DS FRONT FRAME BRACKET; '08-16 FORD F-2/350; RW-1016
2 703076 1 PS FRONT FRAME BRACKET; '08-16 FORD F-2/350; 4X4; RW-1016
3 703082 2 BOTTOM PLATE; FT BRKT; '08-16 FORD F-2/350; RW-1016
4 605259 4 HHCS, 1/2-13 X 1-3/4", GR8
5 113014 4 1/2"-13 NYLOCK NUT; GR8
6 500691 4 FLAT WASHER, 1/2", GR8
7 703057 1 MOUNTING SHIM SET; RW-1016
703058 2 MOUNTING SHIM; .375"; RW-1016
703059 2 MOUNTING SHIM; .25"; RW-1016
703060 2 MOUNTING SHIM; .125"; RW-1016
703061 2 MOUNTING SHIM; .0625"; RW-1016
605341 8 FLAT WASHER, 7/16", GR8
605276 4 HHCS, 1-2/13 X 2-1/4", GR8
113014 4 1/2"-13 NYLOCK NUT; GR8
BRACKET INSTALLATION:
PASSENGER SIDE SHOWN, DRIVER SIDE SIMILAR. 1.
REMOVE FACTORY TOW HOOK BOLTS (3X/SIDE). 2.
INSTALL BRACKETS ON FRAME USING HARDWARE ON INBOARD SIDE, AND 3.
TOW HOOK BOLTS (REINSTALL TOW HOOKS ON TOP OF BRACKETS).
POSITION BOTTOM PLATES AS SHOWN NAD CLAMP IN PLACE AGAINST
4.
BOTTOM OF FRAME RAILS.
WELD BOTTOM PLATES TO BRACKTS WHERE INDICATED. REPAINT BRACKETS
5.
AS NECESSARY.
MATCH DRILL THROUGH BOTTOM PLATES AND FRAME. INSTALL HARDWARE
6.
AS SHOWN.
RETAIN SHIMS AND REMAINING HARDWARE FOR INSTALLATION OF
7.
RAILGEAR. SEE DRAWING M101602 AND MANUAL SECTION 4.4.