DMF RW-1016, Parts & Service Manual

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DIVERSIFIED METAL FABRICATORS, INC. RW-1016
© 2017 DMF, Inc. All Rights Reserved.
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ABLE OF CONTENTS
SECTION 1.0 GENERAL INFORMATION
1.1 General Description, Weights & Capacities ...............1-2
1.2 Currently Supported Chassis .................................1-4
1.3 Railgear Components and Terminology ...................1-3
SECTION 2.0 OPERATIONS
2.1 Before You Operate the Railgear .............................2-2
2.2 Highway Operation ...............................................2-4
2.3 Getting on the Rail ................................................2-4
2.4 Getting off the Rail ................................................2-5
2.5 Emergency Hand Pump .........................................2-6
SECTION 3.0 ROUTINE MAINTENANCE
3.1 Inspection and Maintenance ...................................3-2
3.2 Fluids and Lubrication ...........................................3-3
3.3 Rail Wheel Wear Gauge .........................................3-5
3.4 Troubleshooting ....................................................3-7
3.5 Derailment ...........................................................3-8
SECTION 4.0 RAILGEAR INSTALLATION
4.1 Before You Begin ..................................................4-3
4.2 Wheel Modification Kit Installation ..........................4-7
4.3 Mounting Kit Installation ........................................4-9
4.4 Railgear Installation ..............................................4-10
4.5 Alignment ............................................................4-12
4.6 Rail Wheel Loads ..................................................4-14
4.7 Exhaust Modification .............................................4-17
4.8 Rail Test, Weld-out, & Final Adjustment ...................4-X
4.9 Install Provided Accessories ..................................4-X
4.10 Installation Review .............................................4-X
SECTION 5.0 HYDRAULIC & ELECTRICAL SYSTEMS
5.1 Hydraulic System..................................................5-2
5.2 Electrical System ..................................................5-8
5.3 Hydraulic & Electrical Schematics ............................5-9
5.3 Hydraulic & Electrical Component Drawings..............5-11
SECTION 6.0 RAILGEAR PARTS
6.1 Before Ordering Parts ............................................6-2
6.2 Railgear Mounting Kits ...........................................6-3
6.3 Railgear Core Assemblies .......................................6-13
6.4 Suspension Assemblies, Bearings, & Wheels.............6-17
6.4 Optional Components ............................................6-25
6.4 Chassis/Wheel Modification Kits ..............................6-9