DMF RW-1016, Parts & Service Manual

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1
3
2
7 10 6 4
13 12
7 6
8
THREADED FRAME HOLES (F-250)
FACTORY AUX. SPRING PAD (F-350)
7
STEP 2
STEP 1
8
5
7
STEP 3
STEP 3
STEP 5
11 8 7
STEP 4
STEP 6
9
7
RAIL
PS FRAME
53 FT-lB
53 FT-lB
53 FT-lB
A
14
RAIL
DS FRAME
REV DATE DESCRIPTION BY APP
A 05/17/17
REMOVED SHIM MOUNTING HARDWARE - NOW INCLUDED IN 703057
ITEM
NO.
PART
NUMBER
QTY. DESCRIPTION
1 703112 1 DS REAR BRAKCET; '17 FORD PICKUP; 4X4; RW-1016
2 703113 1 PS REAR BRAKCET; '17 FORD PICKUP; 4X4; RW-1016
3 703124 1 REAR BRACKET CROSS BRACE; '17 FORD PICKUP; RW-1016
4 703121 2 LONG CRUSH TUBE; REAR BRACKET; '17 FORD; RW-1016
5 703120 4 SHORT CRUSH TUBE; REAR BRACKET; '17 FORD; RW-1016
6 605589 6 HHCS; M10x1.5, 100mm FULL THRD, CLASS 10
7 605429 16 FLAT WASHER, M10
8 605551 8 NYLOCK NUT; M10x1.5; CLASS 10.9
9 605591 1 CUSHION CLAMP; 1" DIA
10 600318 2 SQAURE WASHER, 1/2"
11 605590 2 HHCS, M10X1.5, 30MM, CLASS 10
12 820462 4 LOCK WASHER, 3/4", GR8
13 605541 4 HHCS 3/4-10 X 1-1/2"; GR8
14 703057 1 MOUNTING SHIM SET; RW-1016
703058 2 MOUNTING SHIM; .375"; RW-1016
703059 2 MOUNTING SHIM; .25"; RW-1016
703060 2 MOUNTING SHIM; .125"; RW-1016
703061 2 MOUNTING SHIM; .0625"; RW-1016
605341 8 FLAT WASHER, 7/16", GR8
605276 4 HHCS, 1-2/13 X 2-1/4", GR8
113014 4 1/2"-13 NYLOCK NUT; GR8
INSTALLATION STEPS (BOTH SIDES SIMILAR):
F-350: REMOVE AND REPLACE THE TWO LOWER BOLTS IN THE AUX. SPRING PAD. F-250: INSTALL THE 1.
PROVIDED BOLTS IN THE TWO LOWER THREADED FRAME HOLES.
FROM INBOARD SIDE, INSTALL SHORT CRUSH TUBES (2/SIDE) ON BOLTS. HANG REAR BRACKETS ON BOLTS.
2.
ENSURE BOTTOM OF FRAME IS CONTACTING TOP OF FRAME BRACKET AND SECURE BRACKETS WITH
WASHERS AND LOCKNUTS.
MATCH DRILL
7/16" THROUGH BRACKET AND INBOARD FRAME RAILS. INSTALL BOLT, WASHERS, AND 3.
LONG CRUSH TUBE THROUGH OUTBOARD FRAME SLOT AND BRACKET. SECURE WITH WASHER AND
LOCKNUT FROM INBOARD SIDE.
DS ONLY: TRIM PLASTIC WIRING HARNESS CONDUIT TO FIT, SECURE
HARNESS WITH INCLUDED CLAMP.
DS ONLY: MATCH DRILL 7/16" THROUGH BRACKET AND CROSSMEMBER. SECURE WITH BOLTS, WASHERS, 4.
LOCKNUTS ( USE EXISTING HOLE ON PS SIDE, REMOVE FACTORY SLIP NUT ).
INSTALL CROSSMEMBER BETWEEN BRACKETS. PLATE FACES FRONT OF TRUCK. SECURE WITH BOLTS AND 5.
LOCKNUTS.
RETAIN SHIMS AND REMAINING HARDWARE FOR INSTALLATION OF RAILGEAR. SEE DRAWING M101602
6.
AND MANUAL SECTION 4.4.
2017+ FORD F-250/350 REAR
2A AND 2B
BREAK SHARP EDGES .03 X 45° MAX
TOLERANCES (UNLESS SPECIFIED):
703101
REV: DRAWING NUMBER:
TITLE:
DATE: APPD BY: DRAWN BY:
FRAC, MACH:
METAL FABRICATORS, INC (DMF). COPYRIGHT DMF, ALL RIGHTS RESERVED.
TAM -
RW-1016
09/06/16
A
THIS DRAWING CONTAINS CONFIDENTIAL PROPRIETARY INFORMATION OF DIVERSIFIED
1016
REAR MOUNT KIT; '17 FORD PICKUP; 4x4; RW-
FRAC, OTHER:
.X
.XX
.XXX
DRILL SIZES:
ANGULAR:
SURF FINISH:
THREADS:
± 1/32"
±1/16"
± .063
± .030
± .005
+ .015
± 1°
125 MICRO
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