DMF RW-1016, Parts & Service Manual

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DIVERSIFIED METAL FABRICATORS, INC. RW-1016
© 2017 DMF, Inc. All Rights Reserved. 4-25
4.10 INSTALLATION REVIEW
4.10.1 General Inspection

Check that all fasteners are tight.

Verify lug nut torque.

Check tire inflation pressures (cold).

Verify final weld out has been performed as detailed in section 4.8.

Touch up paint welded or drilled areas as necessary.

Check that all hoses and wire are routed properly and protected from abrasion, heat,
and pinch points.

Verify that all electrical terminations are insulated and protected.

Verify that the hydraulic reservoir is full and labeled.

Verify that all bodywork is replaced and secure.
4.10.2 Railgear Function Test

Verify that the Railgear does not operate with the power switch in the off position.

Verify the power indication on the power switch in the cab.

Test the wireless railgear controls, and any hardwired controls.

Verify the pin-offs work in both the rail and highway positions (if equipped).

Follow Section 2.4 to verify emergency pump function.

Load test vehicle to GVWR and verify Railgear function.
4.10.3 Road Test

Before road testing: inspect steering stops, wheel and tires. Verify that the lug nuts
have been properly torqued.

In a parking lot or open area, verify that the steering stops prevent the tire or rim from
contacting the frame, suspension or other items.

Inspect brake lines and ABS sensor lines to verify clearance from rim.

Check for any rattles and vibration.

Verify speedometer calibration by timing a distance, GPS or from another vehicle. (This
may not be necessary for every install.)

Verify that no TPMS malfunction lights on the dash are illuminated.
4.10.4 Before Customer Delivery

Verify that the wireless control unit is safely stowed and easily accessible.

Verify that the emergency pump handle is safely stowed.

Include this manual in the vehicle for operator reference.

Include this checklist and a completed alignment sheet in the vehicle for the customer’s
records.