Discount Equipment SKYJACK SJ3013 Operation Manual Download Page 1

Page: 1 / 76

OPERATION
MANUAL

SJ3013 & SJ3014 micro

DC ELECTRIC SCISSORS

236613ACA

December 2020

ANSI & CE

order go

Discount-Equipment.com

Summary of Contents for SKYJACK SJ3013

Page 1: ...OPERATION MANUAL SJ3013 SJ3014 micro DC ELECTRIC SCISSORS 236613ACA December 2020 ANSI CE T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 2: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Page 3: ...Original instructions in English This manual is for MEWPs with serial numbers SJ3013 SJ3014 micro 09281002 to 09289999 T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 4: ...us situation which if not avoided could result in death or serious injury CAUTION CAUTION indicates a potentially hazardous situation which if not avoided may result in minor or moderate injury It may...

Page 5: ...ion schedule 12 1 4 3 Owner 12 Section 2 General Safety Precautions 13 2 1 Electrocution hazards 13 2 1 1 Minimum distance from electrical conductors 13 2 2 Safety instructions 14 2 3 Fall protection...

Page 6: ...ey switch 33 4 3 4 Do a test of the lower neutral raise switch 34 4 3 5 Do a test of the flashing lights 34 4 3 6 Do a test of the lowering alarm 34 4 3 7 Do a test of the emergency lowering function...

Page 7: ...the MEWP for transport 48 6 3 1 Hoist or Lift the MEWP 49 6 3 2 Drive and tie down the MEWP 50 6 4 Charge the battery 51 6 5 Use the maintenance support 52 6 5 1 Deploy the maintenance support 52 6 5...

Page 8: ...the labels on the MEWP and the attachments Compare the labels on the MEWP with the labels in this manual Immediately replace any labels that are damaged or missing Only trained and authorized personn...

Page 9: ...e rear wheels are driven by electric motors They have integrated brakes 2 Lift mechanism The lift mechanism is a scissor type assembly made of formed steel or tube sections A hydraulic lift cylinder w...

Page 10: ...meplate The serial number nameplate 1 is located at the rear side of the MEWP It contains this information Model Serial number Maximum load capacity Voltage frequency rating Maximum platform height Ma...

Page 11: ...fer to the Skyjack web site www skyjack com for machine registration and latest service bulletins before you do frequent periodic or annual inspections 1 4 3 Owner The owner is responsible for the mai...

Page 12: ...onsider MEWP movement and electrical line sway in minimum distance calculation For North American ANSI models If you need to work nearer than 3 m 10 ft stop and apply control measures as determined by...

Page 13: ...thorized use DO NOT wear jewelry or loose clothing that could become caught or entangled DO NOT allow the entanglement of ropes cables or hoses with the MEWP adjacent structures or objects Prevent fal...

Page 14: ...only be done when fully lowered DO NOT operate a MEWP that has ladders scaffolding or other devices on it to increase the platform size or work height DO NOT exceed the maximum side force on the platf...

Page 15: ...stribute the load unevenly DO NOT use the MEWP if it does not function correctly or if any parts are damaged or worn DO NOT leave the MEWP unattended with the key in the key switch DO NOT operate on s...

Page 16: ...he ground at all times Face the MEWP when entering or exiting the platform 2 4 Worksite inspection Make sure the operating environment ambient temperature Electromagnetic Compatibility EMC and Hazardo...

Page 17: ...nsibility of the operator to fully understand and follow all instructions and warnings contained in this operation manual and on the MEWP If you do not obey there is a risk of death or serious injury...

Page 18: ...WP Extension platform Maintenance support Manual storage box Base control console Emergency lowering knob Brake release switch System components tray Base Lift mechanism Platform Fall protection ancho...

Page 19: ...trol functions 3 4 1 Base control console Refer to Section 3 1 for the location of the base control console 6 P P 10A 5 2 3 4 1 1 Lower neutral raise This switch controls the function to lower or rais...

Page 20: ...er This button energizes the lift circuit 3 5 Features and Devices 3 5 1 Tilt switch This device senses when the MEWP has passed a predetermined angle in the longitudinal front to back or lateral side...

Page 21: ...ection anchorage for other than its intended function refer to Section 2 3 If you use it incorrectly death serious injury and or MEWP damage can occur 3 5 5 Overload warning system OWS The overload wa...

Page 22: ...isabled when the pothole protection device does not fully deploy while the MEWP is in the elevated travel position WARNING Crush hazard Personnel on the ground must stay away from the pothole protecti...

Page 23: ...for the procedure on how to fold the guardrails 3 6 3 Lowering alarm The alarm makes a sound when the lower function operates 3 6 4 Extension platform The extension platform increases the length and a...

Page 24: ...ests refer to Section 4 3 Refer to Section 4 4 for a checklist of the inspection items WARNING If the MEWP is damaged or has been modified from the initial factory delivered condition without permissi...

Page 25: ...or serious injury CAUTION Make sure that the MEWP is on a firm level surface before you do the visual and daily maintenance inspections If you do not obey there is a risk of machine damage 4 2 1 Label...

Page 26: ...es or use tires that are not in good condition Only replace the tires with the same types that are approved by Skyjack The use of other tires can make the MEWP less stable If you do not obey there is...

Page 27: ...mage 2 Make sure all the battery connections are tight 3 If applicable do a check on the battery fluid levels If the plates do not have a minimum 13 mm 1 2 inch of solution above them add distilled or...

Page 28: ...Make sure that the platform railings 1 are in the correct position and locked with lock pins Refer to Section 6 6 Make sure that the gate is in good condition and operates correctly 2 Fall protection...

Page 29: ...racks in the weldments Make sure all the pins and fasteners are correctly installed Make sure that the cables and wires have the correct routing and show no signs of wear and or physical damage 4 Scis...

Page 30: ...emergency stop button on the base 1 Push the emergency stop button 2 Turn the platform off base switch 2 to the base position 3 Turn and hold the lower neutral raise switch 3 to the raise position Re...

Page 31: ...form off base key switch to the base position 2 Turn and hold the lower neutral raise switch to the raise position to raise the platform Result The alarm does not make a sound as the platform rises 3...

Page 32: ...k of serious injury 1 Make sure the MEWP is on a level surface 2 Make sure the path of intended motion is clear 3 Pull the emergency stop button on the base control console 4 Pull the emergency stop b...

Page 33: ...on 2 7 Push the emergency stop button 8 Squeeze and hold the function enable switch 3 9 Push the controller handle 4 to drive forward Result The drive function does not operate 4 3 10 Do a test of the...

Page 34: ...e until the MEWP starts to move Then release the handle so that it goes back to the center position Result The MEWP moves in the opposite direction and then stops 4 3 13 Do a test of the low speed but...

Page 35: ...the MEWP if it pulls to one side while it stops A service technician must do a check on the brake adjustments 4 3 15 Do a test of the platform raise and lower functions WARNING Look for overhead obstr...

Page 36: ...4 m 3 Pull the controller handle to lower the platform Result The platform starts to lower but stops at a height of approximately 2 5 m An alarm makes a sound 4 Release the function enable switch and...

Page 37: ...he block 4 3 19 Do a test of the elevated travel speed WARNING Look for overhead obstructions or other possible hazards around the MEWP when you raise the platform Do not lower the platform unless the...

Page 38: ...se damaged or missing components Wheel tire assembly Do an inspection for loose damaged or missing components Wheel tire assembly Wheel nuts Entrance side Do an inspection for loose damaged or missing...

Page 39: ...nd load sensing module self check Do a test of the emergency stop button on the base Do a test of the platform off base key switch Do a test of the lower neutral raise switch Do a test of the flashing...

Page 40: ...from Skyjack and the MEWP owner If you do not obey there is a risk of death or serious injury 5 1 Energize the base control console 1 Plug in the main power connector 2 Pull the emergency stop button...

Page 41: ...tion 5 3 WARNING Look for overhead obstructions or other possible hazards around the MEWP when you raise the platform Do not lower the platform unless the area below is clear of personnel and obstruct...

Page 42: ...protection relies on consistent ground clearance If the total MEWP weight is ever on the pothole protection immediately lower the platform and lock and tag the MEWP A qualified service technician mus...

Page 43: ...into place If you do not obey there is a risk of machine damage 1 5 9 MEWP shutdown WARNING Look for overhead obstructions or other possible hazards around the MEWP when you raise the platform Do not...

Page 44: ...WP WARNING Tip over hazard Make sure the platform is fully lowered before you push winch or tow unless movement is necessary to clear an obstacle Sudden movement can cause the MEWP to become unstable...

Page 45: ...rotection to the person s involved Protection can include Warning cones Road signs and signaling devices Applicable personal protective equipment such as reflective clothing Flag personnel to warn oth...

Page 46: ...and materials from the platform Fold the platform guardrails for hoist only Refer to Section 6 7 Attach the rigging to all four lift points 1 to hoist Lift with the forks in the designated forklift po...

Page 47: ...lity Refer to Section 7 3 Do a test of the MEWP brakes to make sure they operate correctly Push the low speed button to select low speed high torque WARNING When you transport the MEWP it must be atta...

Page 48: ...rface of the charger when it is in operation especially in higher temperature environments Let the charger cool before you touch it If you do not obey there is a risk of injury WARNING Explosion hazar...

Page 49: ...nel and obstructions If you do not obey there is a risk of death or serious injury 2 Raise the platform until there is adequate clearance to deploy the maintenance support 1 3 Deploy the maintenance s...

Page 50: ...236613ACA 53 Guardrail lock pin locations Section 6 Procedures 6 6 Guardrail lock pin locations Front and side railing pin locations Rear railing pin location T o o r d e r g o t o D i s c o u n t E q...

Page 51: ...off position WARNING Fall hazard Use the three points of contact principle when you use the MEWP ladder to enter or exit the platform If you do not obey there is a risk of death or serious injury WAR...

Page 52: ...not obey there is a risk of death or serious injury Reverse the sequence shown in Figure 05 to unfold the guadrails as listed below Refer to Section 6 6 for the lock pin locations 5 Unfold the outer...

Page 53: ...ARNING Before you operate this MEWP make sure that the guardrail system does not have loose or missing lock pins The guardrail system must be in the vertical position Lock all pins correctly An incorr...

Page 54: ...pockets tie downs lifting lugs Hinged rail system Hydraulic oil level indicator Locking battery tray Low voltage battery protection Manual extension platform Operator horn Overload warning system Plat...

Page 55: ...or Signature WARNING Do not use the MEWP if there is no inspection recorded in the last 13 months If you do not obey there is a risk of death or serious injury IMPORTANT The Owner s Annual Inspection...

Page 56: ...n Height ANSI CE Working Height 6 23 m 20 ft 5 23 in 6 4 m Platform Elevated Height 4 4 m 14 ft 5 23 in 4 4 m Stowed Height Railings Down 1 59 m 62 60 in 1 59 m Stowed Height Railings Up 2 02 m 79 53...

Page 57: ...40 C 104 F Model Wind rating Total platform capacity Extension platform capacity Manual side force Tilt cutout setting side to side x front to back SJ3013 SJ3014 micro 0 m s 0 mph 240 kg 529 lb 2 Per...

Page 58: ...and platform LCP Local Concentrated Pressure is a measure of how hard the MEWP presses on the area in direct contact with the floor tire OFL Overall Floor Load Pressure is a measure of the average loa...

Page 59: ...SJ3014 micro 236613ACA 63 Section 8 Labels Red DANGER Orange WARNING Yellow CAUTION Green Emergency lowering procedure Blue Safety information T o o r d e r g o t o D i s c o u n t E q u i p m e n t...

Page 60: ...guration Each model has different platform capacities Horizontal load rating Do not apply more than the specified side load Operate the MEWP when the wind speed which includes wind gusts is less than...

Page 61: ...loose clothing that could become caught or entangled 6 3 9 12 TM 6 No insulation This MEWP is not electrically insulated and does not provide protection from contact with or proximity to energized ele...

Page 62: ...t touches the cross bar with the label and the platform stops 4 The maintenance support is now secured A Pull the main power connector to disconnect it B Do the necessary inspection or maintenance 5 P...

Page 63: ...intenance support Engage the maintenance support here TM 11 Forklift pocket Put the fork fully into the pocket to lift the MEWP TM 12 Manual storage box Shows the location of the operation manual TM R...

Page 64: ...ark label For European CE models only 4 Model number Product identifier The model number can be different from the one you see For North America ANSI models only SJ3013 micro SJ3013 micro For European...

Page 65: ...cription Label Pictorial 5 Warning crush hazard TM 6 Wheel load Shows the maximum load applied to the ground by the specified wheel Each model has different wheel loads TM kg lb 7 Emergency lowering i...

Page 66: ...annual inspection Refer to the operation manual Make sure the annual and daily inspections are done 9 Annual inspection Make sure the MEWP receives an annual inspection before operation 10 Stay away S...

Page 67: ...s tray Section 8 Labels 8 3 System components tray Description Label Pictorial 1 Main power connector Pull to disconnect power to all circuits Plug in to base to operate any circuit TM 1 T o o r d e r...

Page 68: ...ted for one 1 person for each anchorage point TM X1 Fall protection anchorages For European CE models only When required attach the body harness lanyards of each occupant to the fall protection anchor...

Page 69: ...l has different platform capacities Horizontal load rating Do not apply more than the specified side load Operate the MEWP when the wind speed which includes wind gusts is less than the specified spee...

Page 70: ...Section 8 Labels Front Description Label Pictorial 1 Lift and tie down points Only use these points to lift or tie down the MEWP TM 2 Caution tape stripe 1 1 8 5 Front 2 T o o r d e r g o t o D i s c...

Page 71: ...jack logo 3 CE mark label For European CE models only 4 Model number Product identifier The model number can be different from the one you see For North America ANSI models only SJ3013 micro SJ3013 mi...

Page 72: ...Pictorial 5 Wheel load Shows the maximum load applied to the ground by the specified wheel Each model has different wheel loads TM kg lb 6 Warning crush hazard TM 7 Stay away Stay away from the MEWP...

Page 73: ...ush the emergency stop button 2 Pull the emergency lowering handle to fully lower the platform TM 1 2 P P 2 Warning deploy maintenance support Do not do maintenance or inspections in the scissor assem...

Page 74: ...Cancer and Reproductive Harm https www p65warnings ca gov WARNING T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Page 75: ...Curtis Gehl Pavers Heli Honda ICS PowerGrit IHI Partner Imer Clipper MMD Koshin Rice CH E General Equip ment Amida Coleman NAC Gradall Square Shooter Kent Stanley Tamco Toku Hatz Kohler Robin Wiscons...

Page 76: ...T o o r d e r g o t o D i s c o u n t E q u i p m e n t c o m...

Search results

Summary of Contents for SKYJACK SJ3013

Reviews:

Related manuals for SKYJACK SJ3013

Brands by name

Popular brands

Discount Equipment SKYJACK SJ3013, Operation Manual

Search results

Summary of Contents for SKYJACK SJ3013

Reviews:

Related manuals for SKYJACK SJ3013

Brands by name

Popular brands