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Digitronic

Digital Cam Switch Unit

Automationsanlagen GmbH

CamCon DC50/51

9.5. Problem: "Pos - Err:5"..................................................................................................................... 81
9.6. Problem: An "Pos-Error:" occurs during operation.......................................................................... 81
9.7. Problem: "RAM-Full" = RAM memoryis full..................................................................................... 81
9.8. Problem: The EEProm memory is full............................................................................................. 82
9.9. Problem: Outputs will not activate................................................................................................... 82
9.10. Problem: "Out - Error". .................................................................................................................. 82
9.11. Problem: Error in the EEPROM. ................................................................................................... 82
9.12. Problem: "Error ???" ..................................................................................................................... 82
9.13. Problem: "Clear...."........................................................................................................................ 83

10. Menu outline..................................................................................................................................... 84

11. Calculation EEPROM cam storage.................................................................................................. 85

12. Calculation the RAM storage-requirement for CamCon .................................................................. 86

13. Technical data of the CamCon ........................................................................................................ 87

14. Key word table ................................................................................................................................. 88

,Version from: Aug. 04

Page: 6

2 rue René Laennec 51500 Taissy France

Fax: 03 26 85 19 08, Tel : 03 26 82 49 29

E-mail:[email protected]

Site web : www.hvssystem.com

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Summary of Contents for CamCon DC50

Page 1: ...kenhausen Tel 49 7022 40590 0 Fax 10 Auf der Langwies 1 D 65510 H nstetten Wallbach Tel 49 6126 9453 0 Fax 42 Internet http www digitronic com E Mail mail digitronic com 2 rue Ren Laennec 51500 Taissy...

Page 2: ...racteristics and damages which were caused deliberately or through negligence Protection The CamCon DC50 51 and this instruction manual are protected by copyright All rights are reserved Neither the C...

Page 3: ...rface 19 4 1 8 Pin allocation of the external interface 20 4 2 The measuring system 21 4 2 1 SSI Measuring system input 21 4 2 2 Parallel measuring system input 21 4 2 3 Incremental measuring system i...

Page 4: ...he measuring system 47 7 4 1 4 The electronic gear 48 7 4 1 4 1 Electronically changing the rotation direction 48 7 4 1 5 The display format of the actual position 48 7 4 1 6 Configuration of a specia...

Page 5: ...69 7 5 3 Unit configuration 70 7 5 3 1 Setting the serial interface 70 7 5 3 1 1 The Cam BUS communication mode 70 7 5 3 1 2 The Standard communication mode 70 7 5 3 1 3 The Multiuser communication mo...

Page 6: ...ill not activate 82 9 10 Problem Out Error 82 9 11 Problem Error in the EEPROM 82 9 12 Problem Error 82 9 13 Problem Clear 83 10 Menu outline 84 11 Calculation EEPROM cam storage 85 12 Calculation the...

Page 7: ...s of 100 s separately DTC delay time or Speed Compensation Position Triggert Time Cams Power supply 24V DC 20 Mounting of suspension rails to EN 50022 on CamCon DC16 and 90 Switchboard panel standard...

Page 8: ...clockwise past a sensor which scans the cams on the 0 axis In a mechanical cam switch unit the switch interval i e the range between switch ON and switch OFF position are determined by the length of...

Page 9: ...en the start of the impulse and the exit of the drop time passes which is mainly caused by the delay time of the magnetic valve TMV A further delay is caused by the time which the droplet needs to pas...

Page 10: ...compensate the delay time the switch point for the magnetic valve must be moved forward by 30 If the speed of the device and consequently that of the paper is doubled vpaper then the distance x is als...

Page 11: ...ogrammed switch point lies at 200 in this case The second measurement is taken at a speed of 80 rpm The necessary switch point must be set to 160 if the exact switch point is to be also achieved at 80...

Page 12: ...speed difference using this formula Delay time in sec way in 60 sec min Speed in rpm 360 turn 340 332 60 40 30 360 0 133 sec The calculated delay time is now entered into the cam switch unit Since the...

Page 13: ...age 33 Attention If the switch off point of a Cam overtakes the switch on point at rising speed the result will be an non defined signal 2 2 Time Cam With nomale cam becomes with increasing plant spee...

Page 14: ...done in a cold state The connection cables e g for the measuring system or the serial interface must be wired with covers and the covers have to grounded on both ends Analog signals must also be wired...

Page 15: ...g output Pin 2 Analog output 1 Pin 3 Analog output 2 4 1 2 Pin allocation of the SSI measuring system Pin 11 0V voltage supply for the SSI measuring system encoder Pin 12 Data A or Pin 13 Data B or Pi...

Page 16: ...inputs Pin 32 Input 9 Pin 33 Input 10 Pin 34 Input 11 Pin 35 Input 12 Pin 36 Input 13 Pin 37 Input 14 Pin 38 Input 15 Pin 39 Input 16 Pin 40 24V DC voltage supply for the outputs 1 to 16 4 1 5 Pin al...

Page 17: ...e CPU Pin 82 0V voltage supply for the CPU Pin 83 24V DC voltage supply for the CPU Pin 84 24V DC voltage supply for the CPU Attention Pins 30 40 50 and 60 are connected to each other Pins 1 11 21 31...

Page 18: ...e converter CamCon CamCon CamCon CamCon CamCon Interface converter PC PC Note The pins 1 and 2 as well as the pins 3 and 4 have to be bridged in the attachment plug of the first and last device in a n...

Page 19: ...nsfer is done through optical couplers so that the connection remains potential free For the CamCon DC16 IO a DSUB cable with flatwire adapter can be ordered order No KK50 16 IO XX Note XX refers to t...

Page 20: ...esponds to the Stegmann SSI Standard Clock Data Tp clock impulse max 1MHz to min 66kHz adjustable through the cable length Tmono Mono flop time 25 s CamCon Encoder 24V DC 0V Clock Clock Data Data Plea...

Page 21: ...r signal Clear 2 is available on the CamCon The signals Clear 1 and Clear 2 are to standard AND linked and can be changed in their function with the software See Chapter 7 4 1 6 3 Incremental measurin...

Page 22: ...interface is not used and no clear signals are available the CamCon must be initialized after each restart This must be done by the preset input of the CamCon See for this to chapter 7 4 2 4 Actual p...

Page 23: ...n this case the CamCon makes a time available with a time basis of minimum 1 ms as actual value Through laying on of input signals it is possible to influence the elapsed time This measuring system is...

Page 24: ...temperature of 25 C even 500mA permanent current is available for each output If your outputs are overloaded or short circuited the unit will deactivate with an out err message see chapter 7 4 6 2 Set...

Page 25: ...current surrounding temperature with the keyboard 5 3 Contrast setting You can increase or decrease the contrast of the LCD in this display mode with the and keys Keeping these keys pressed continues...

Page 26: ...s during text input confirm input and save data changes the algebraic sign during data input comma numeric keys for data input 5 6 Menu selection You can select a desired menu by pressing the correspo...

Page 27: ...of the same character If you have made an error you can go back to the wrong character to correct it using the key or the key This will cause the other characters to become erased To abandon the inpu...

Page 28: ...ired correctly there should be no further error messages After first activating the supply voltage the program memory is not in a defined state So when first using the CamCon unit you have to put a co...

Page 29: ...ion in the corresponding chapters 1 System setting System upgrading See chapter 7 4 6 System upgrading on page 63 2 System setting Cable length See chapter 7 4 4 1 The cable length on page 59 3 System...

Page 30: ...on the display With increasing rotation velocity the device switches at a defined point 5 to a display showing the current speed in the desired representation a negative direction in the rotation is s...

Page 31: ...selection mode on page 64 7 2 3 Program name With the CamCon you can assign a text to the stored programs This is recommended when important information needs to be linked to the program number e g a...

Page 32: ...ctivation and their deactivation points If no input is made within two minutes the CamCon automatically returns to the main menu for reasons of safety 7 3 1 Output selection for programming You can se...

Page 33: ...r the delay time that you need to compesate By pressing the key while entering the effects of the speed compensation for the switch on and switch off point will be switched separately and the second d...

Page 34: ...so that you are able to enter the switching time in steps of 0 1 ms Pressing while entering the switching time will switch of the Cam Attention If the next Cam switching point reaches a Cam that is n...

Page 35: ...he two bars With the numeric keys you enter the position for the cam activation point After you confirm your selection with the key the field for the cam deactivation point is underlayed in black Simu...

Page 36: ...he current actual position for the field by pressing the key The actual position is displayed and brought up to date until the or key is pressed to confirm the value or to abort the input 7 3 9 Cam Se...

Page 37: ...7 3 11 Output cam track deletion If you want to completely erase an output cam track you have to press the key to enter the input of the output number Now you can enter the number of the output you wa...

Page 38: ...ut This starts the copying process After a short while the new output will appear on the display 7 3 13 Shifting cam tracks With the CamCon you have the option to shift all the programmed cams of one...

Page 39: ...nput of the output number 2 Press the key the cursor moves to the input of the program number 3 Select the program you want to copy using the numeric keys 4 Press the key to confirm your selection 5 P...

Page 40: ...ed compensation 5 Enter the value 1000 with the numeric keys 6 Press the key to enter the cam activation point The cursor moves to the input field for the cam activation point Simultaneously a stylize...

Page 41: ...ield for the cam activation point a stylized cam starts to blink simultaneously 5 Enter the value 300 for the cam activation point by using the numeric keys 6 Press the or the key The cursor moves to...

Page 42: ...e key The programming menu is displayed 3 Select output 4 with the key or press enter 4 and press the key again 4 Select the inserted cam with the key 5 Press the key The display shows the following q...

Page 43: ...changes automatically when you change the number of normal outputs see chapter 7 4 6 2 Setting the outputs on page 63 The programming of the analog cam is mostly done as described in the chapters for...

Page 44: ...way of the measuring system 7 3 17 2 Adding an analog cam To add another definition point choose a desired output press the key and enter a new position value Press the key enter the analog value and...

Page 45: ...th the and keys You can choose between the following predefined resolutions that are all in accordance with common rotation encoders 256 360 512 1000 1024 2048 4096 and 8192 steps Should you not be ab...

Page 46: ...ing system 4096 Impulses are calculated to 3600 by a 3600 4096 gear the resolution must be set to 4096 Example Cycle time 0 5ms resolution 360 speed of machine 180 min 1 Value resolution plant speed 6...

Page 47: ...ve reset the gear with the factor 1000 360 The display will no longer change in single steps since the resolution remains unaffected If you choose e g 100 360 the actual position is calculated down to...

Page 48: ...If you selected SSI for your special measuring system in the measuring system input the following menu is created 1 Enter the bit number of the resolution of the SSI measuring system A resolution of...

Page 49: ...Here the prescaler is set to 4 This means that a measuring system with a resolution of 500 impulses supplies the device with 2000 impulses 2 Now you enter in the field of the resolution the maximum nu...

Page 50: ...nter the total number of rotations Here 3 turns 3 Enter the divisor for uneven translation rates Here 1 4 Press the key to confirm your inputs and leave the menu Example 2 You have a rotation plate wi...

Page 51: ...this line This output becomes active after the PLL measuring system has been in the synchronous mode for 16 cycles Press the key to confirm your inputs and exit this menu 7 4 1 6 6 Timer way simulatio...

Page 52: ...his measuring system may only be used on a CamCon DC50 51 since it blocks the serial interface making the programming via a PC or a terminal impossible 7 4 1 6 8 AG615 Single Multiturn Measuring syste...

Page 53: ...remental measuring system with Roll Over funktion Having selected HIPER in the measuring system menu the following menbu appears This special measuring system is used if the CamCon is equiped with an...

Page 54: ...ion menu The following menu is displayed 2 Select the special measuring system with the and keys 3 Press the key and the following question is displayed 4 Move the cursor to yes with the key and confi...

Page 55: ...ou even have the possibility to enter negative values The End value of the measuring range changes automatically and determines the total proceeding way of the measuring system with its position Here...

Page 56: ...hat after switching the device off and on again the shifting of the actual position equals the zero offset or the offset is no longer available EEPROM storage Here the shifting of the actual position...

Page 57: ...ronic gear on page 47 7 4 3 2 The display format of the speed display When you have adjusted the speed range with the factor you can enter the presentation format of the display using the and keys see...

Page 58: ...menu point you can select one of the three different display types with the key and the key Automatic At the 5 point the display is switched from the position display to the speed display This bar dis...

Page 59: ...ber of outputs with delay time or with a high measuring system resolution and need longer single delay times These depend on the available memory and the cycle time see chapter 12 Calculation the RAM...

Page 60: ...de only for CamCon DC115 Confirm your input with the key 7 4 5 3 Direction output To be able to recognize the direction of the movement of a machine with different movement directions you can program...

Page 61: ...possibillity to make an output of free programmable analog values cams dependent on the position You enter the number of analog outputs in the menu point Analog cams that you want to program via the C...

Page 62: ...ed by setting an input to a specific value For this purpose enter the input number in the menu point Dis inp Disable Input with which the analog value is set to the Dis val Disable Value The Dis value...

Page 63: ...e 60 7 4 6 3 Setting the outputs with speed compensation Here you can enter the number of outputs with speed compensation available for the CamCon The number of outputs should not be greater than the...

Page 64: ...he programs with keys and You can select between slow Here the selected program is built up cam after cam This type of program changing requires the least memory but a complete change of programs duri...

Page 65: ...favoured Outputmuber or Camtrack Pressing quits the input Example Having adjusted the masterprogramnumber 32767 on and switched output 1 on YES a Cam in Program 32767 programed for output 1 will be a...

Page 66: ...itronic Automationsanlagen 7 5 1 1 Creating a new user key Follow these steps to create a new user key 1 Select the menu point Key allocation in the configuration menu the display changes to the key a...

Page 67: ...tion of a user key You can delete a user key according to the following procedure 1 Select the menu point Key allocation in the configuration menu the menu for the key allocation appears 2 Select the...

Page 68: ...nu This time depends on the size of the EEPROM used since the memory has to be formatted Using e g a 32k EEPROM the process takes about 2 minutes Afterwards the complete deletion is complete All cams...

Page 69: ...S485 BUS Attention Using the configuration above or similar requires that all CamCon devices as well as any connected PC be equipped with an RS485 serial interface and a software of at least December...

Page 70: ...pply package of the CamCon 7 5 3 2 1 PLC Logic Module The firm Digitronic Automationsanlagen GmbH is an accomplished and well known supplier and developper of electronic cam controllers for the indust...

Page 71: ...ion is positive of the rotation is negative Example 3 Flank assessment Register 2 is activated for one cycle when the signal at input 1 changes from 0 to 1 Register 2 is activated for one cycle when t...

Page 72: ...is neither necessary nor possible The integrated analog outputs of the CamCon have to be regulated from time to time and after the first activation Offset and amplification can be adjusted The maximum...

Page 73: ...reason necessary you therefore have to lock the EEProm Therefore select S EE in menu unit configuration and change it by pressing to locked If the EEProm is locked all data will only be written to RAM...

Page 74: ...ars on your display 7 5 5 1 User text If you selected the menu point User text in the Configuration menu the following menu appears on the display Here you can enter general information about e g your...

Page 75: ...outputs 7 5 6 1 CP16 Module If a CP16 Profibus CP16 P or Interbus CP16 I Module gets connected to your CamCon you can switch the CP type by pressing to Profibus respective Interbus press key Using a...

Page 76: ...tware version Number of free cams number of programmed cams Maximum delay time setting Maximum setting for the physical resolution of the measuring system Size of the RAM in bytes Size of the EEPROM s...

Page 77: ...no Number of analog cam outputs Number of inputs and outputs Number of outputs w speed compensation Input number for keyboard locking Input number of error aknowledgement Input number for output enabl...

Page 78: ...e of a menu page information menus are shown 8 1 Stack Info If a non defined error happens while the CamCon is in operation the user is able to controll the stack variables allocation which helps the...

Page 79: ...85 interface on page 18 and chapter 7 5 3 Unit configuration on page 69 9 2 Problem Pos Err 1 Possible causes The measuring system has not been correctly connected Solution Please check the wiring to...

Page 80: ...suring system If the error is eliminated the error message can be deleted by pressing 9 6 Problem An Pos Error occurs during operation The monitor displays Pos Err 1 Pos Err 2 Pos Err 3 or Pos Err 5 P...

Page 81: ...utputs on page 24 See chapter 7 4 6 System upgrading on page 63 See chapter 7 5 6 Configure Hardware on page 75 If the error is eliminated the error message can be deleted by pressing Here the attempt...

Page 82: ...e an actual value Preset The result is the immediate release of the Cam Switch Unit Note The incremental measuring system is only available as an option for CamCon DC16 DC50 51 DC115 DC300 and CamCon...

Page 83: ...tch Unit Automationsanlagen GmbH CamCon DC50 51 10 Menu outline Version from Aug 04 Page 83 2 rue Ren Laennec 51500 Taissy France Fax 03 26 85 19 08 Tel 03 26 82 49 29 E mail hvssystem hvssystem com S...

Page 84: ...66 66 when the special measuring system is available 12 when on Pos program selection is set 48 number of set program names 72 number of set lines of the OP function Example 1 The Cam Switch Unit is...

Page 85: ...delay time 4 cycletime EE Prom size Example 1 The camswitch with a resolution of 360 an EE Promstorage of 32kByte 16 outputs a speed compensation of 1000ms and a cycletime of 250 s needs Storage requi...

Page 86: ...Measuring system SSI AAG60007 360 degree SSI standard type AAG612 2048 AAG612 4096 AAG612 8192 AAG626 oder AAG66107 Border frequency of the incremental input about 200kHz Input level of the increment...

Page 87: ...ogramming 33 Cam search 37 Cam track Deletion 38 Cam BUS 70 CE 3 centre pressure 13 Clear 83 Commissioning 29 Communication mode 70 Complete deletion 69 Configure Hardware 76 configure user 75 Connect...

Page 88: ...54 Incremental measuring system Configuration 50 Incremental measuring system input 22 Input of text 28 Input wiring 25 Inputs In general 25 Inputs Setting 64 Inputs Status display 31 Installation 15...

Page 89: ...suring system 17 Pin allocation Inputs 17 Pin allocation Outputs 17 Pin allocation Serial interface 18 Pin allocation SSI measuring system 16 Pin allocation Voltage supply 18 PLC Logic Module 71 PLC L...

Page 90: ...rmat 58 Speed display Range adjustment 58 Speed factor 58 SSI measuring system 49 SSI measuring system input 21 Stack Info 79 Standard 70 Standstill output 61 System upgrading 64 Table of contents 4 T...

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