DeLuxe Stitcher IMSHP-A25 Operation And Maintenance Manual Download Page 31

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Gear Motor Assembly

PART No.

DESCRIPTION

QUANTITY

2215

Driving Shaft Connection Link

HN440.3

Nylon Insert Lock Nut

CG13

Hex Nut

MG10026

Head Mounting Plate

MG10031A

Crank Assembly

MG10034

Safety Trip

MG10035A

Guard Arm Assembly

MG10037

Guard Spring Rod

PG10003

Head Guard

PG10006

Gear Motor (115V)

PG10006B

Gear Motor (220V)

PG10202

Tension Spring

PG10203

Screw 4 - 40 x 1/2

PG10261

Square Key 1/8 x 1/2

PG10289

Brush Assembly

PG10290

Brush Holder

CB287A

Safety Trip Screw

CB651

Screw 10 - 32 x 1/2

CB51

Screw 1/4 - 20 x 3/4

Summary of Contents for IMSHP-A25

Page 1: ...rence If you have any questions contact your local DeLuxe Stitcher Representative or Distributor MiniStitcher HP OPERATION AND MAINTENANCE MANUAL IMSHP A25 StitchMaster 115 V 25 Wire Machine Model Ser...

Page 2: ...0...

Page 3: ...ards in place The stitcher will not operate without the front guard closed properly Do not modify the guards in any way Always disconnect the power supply before removing any guards for servicing Neve...

Page 4: ...le Clinching 11 Trip and Stitch Modes 12 Troubleshooting 13 Maintenance 15 Lubrication 15 Cleaning 16 How to Order Spare Parts 16 Replacing Spare Parts 17 Modifications 21 Timing 21 Appendices 22 Expl...

Page 5: ...iniStitcher has a capacity up to 1 8 3 2mm or thirty sheets of 20 pound bond paper with 25 gauge round wire and up to 1 8 3 2mm or thirty sheets of 20 pound bond paper with 21x25 flat wire It accommod...

Page 6: ...ht 24 61 0 cm Width 9 22 9 cm Depth 13 33 0 cm Stitching Capacity Two Sheets to 1 8 3 2 mm with 25 gauge round wire Two Sheets to 1 8 3 2 mm with 21 x 25 flat wire Wire Sizes 25 through 28 round or 21...

Page 7: ...uard and Cord PG10230 Wire Spool 25G5 or 2125G5 optional on a Spool Shaft MG10110 Spool Cradle MG10113 Wire Guide Spring MG10009A Table Base MG10180 Driver Release Pin 5160 1 8 Hex Key Wrench PG10293...

Page 8: ...CB328 through four 4 Lock Washers LW12 2 The Wire Spool Cradle MG10113 mounts with two 2 screws UA3804 7 on the top of the cover MG10044B Use the supplied 1 8 Hex Key Wrench PG10293 to remove the scre...

Page 9: ...ead the wire from the Spool refer to Figure 2 for the correct wire payoff through the Wire Guide Spring MG10009A between the flanges of the Wire Straightener Rollers 9103 on the Wire Guide Spring Brac...

Page 10: ...hrough the Swivel Holder 9043B at the Wire being fed through the Head If the Wire is feeding to the left or perfectly Figure 4 Wire Straightening Make sure the Swivel has been removed before tripping...

Page 11: ...ccurate assessment If the wire is feeding too far to the back adjust the Wire Straightener Eccentric so that the Wire Straightener Pointer turns counter clockwise Once the MiniStitcher has been thread...

Page 12: ...n and draw no more wire The MiniStitcher has a capacity of 1 4 and will allow no more than that amount of wire to be drawn from the spool Adjusting the Stitch s Left Leg If after a few stitches the le...

Page 13: ...ts the Clincher as opposed to the Clincher Points on moveable Clincher Plates coming up to meet the wire Having fewer moving parts supporting this process results in a more solid brace for the stitche...

Page 14: ...and trouble shooting Stitch Mode The Trip Mode Switch PG10232 is also found on the back of the MiniStitcher The switch on the right looking from the rear of the machine Either the foot trip or the tab...

Page 15: ...ating Spring 9046A The Swivel has to get close enough to the wire in the Bender Bar 9013BA 25 or 9013BA 21x25 to engage it Check the Latch 9014 and the Driver 9009 25 or 9009 21x25 for wear problem Th...

Page 16: ...ers for wear and rotate or replace if needed See page 19 problem Crown Buckled solution Check Supporter Spring 9032 tension If it is too loose adjust it problem Stitch in Pieces solution Clean and lub...

Page 17: ...the following lubrication points at the top of the Bonnet 2601R on either side of the Wire Guide Spring Bracket MG10001A the oil hole in the Swivel Operating Lever 9163 in the Hub the oil holes in the...

Page 18: ...9038M or 9038A remove and wash in an oil dissolving solvent dry and relubricate Swivel Holder 9043B clean inside the Swivel hole with an oil dissolving solvent Swivel Operation Lever and Stud remove...

Page 19: ...ustments can be made to the MiniStitcher with the stitcher head in place most maintenance and general repairs have to be made with the stitcher head removed from the machine Cut the wire from the wire...

Page 20: ...Clip Screws UA2305 2 and the Solid FacePlate Clip Screw 0084 make sure that each Cutter has slipped into position in the Face Plate and in the Wire Cutter Operating Slide 9049 Press the Face Plate un...

Page 21: ...The Tension Pawl 9098 is double ended so that when one end is worn it can be reversed increasing the life of the part by providing a new gripping surface To remove the Tension Pawl disengage the Tens...

Page 22: ...e the life of the part The Driver can be removed and replaced without having to remove the Head from the StitchMaster Rotate the Shaft Extension Handle PG10211 manually until the Driver is at the top...

Page 23: ...32 Modifications 21 Replacing the Stitcher Head Figure 9 Once the replacement parts have been installed or the existing wear parts have been reversed the Stitcher Head can be mounted back on the MiniS...

Page 24: ...014H 115V CB719 G30173 2 CK163A PG10630 PG10631 P610232 2 PG10629 PG10407 2 NOTE TO GROUND CG190B NOTE All parts of the MG10014H Assembly not shown for clarity PG10413 115V PG10421 115V PG10407 2 CG19...

Page 25: ...Screw 6 32 x 3 8 2 CB720 Nut 6 32 2 CK162 Circuit Board 115V 1 PG10203 Screw 4 40 x 1 2 2 PG10216 Circuit Board Spacer 4 PG10228B On Off Switch 1 PG10229 Snap Switch 1 PG10232 Trip Mode Switch 2 PG102...

Page 26: ...24 Cam Switch Assembly CB651 PG10211 PG10208 PG10206 CK230 MG10041 MG10040 PG10261 MG10030 MG10032 MG10027 UA3803 PG10326 PG10205 2 CT9110 2 PG10257 2 PG10229 CB720 2 UA3806 3 3...

Page 27: ...ion 1 CK230 Washer 1 2 1 CB720 Nut 6 32 2 PG10205 Spirol Pin 1 8 x 3 4 2 PG10206 Nylon Bushing 9 16 1 CT9110 Screw 8 32 x 1 2 2 PG10208 Shaft Extension Spring 1 PG10211 Shaft Extension Handle 1 PG1022...

Page 28: ...26 The MiniStitcher...

Page 29: ...27...

Page 30: ...6 PG10006B CB51 MG10026 PG10261 MG10031A CB651 2215 MG10035A 2 MG10037 HN440 3 PG10202 CG13 CB287A 2 MG10034 PG10003 PG10203 NOTE Gearboxes prior PG10006G are not upgradable with anticoast resistor ki...

Page 31: ...ank Assembly 1 MG10034 Safety Trip 1 MG10035A Guard Arm Assembly 2 MG10037 Guard Spring Rod 1 PG10003 Head Guard 1 PG10006 Gear Motor 115V 1 PG10006B Gear Motor 220V 1 PG10202 Tension Spring 1 PG10203...

Page 32: ...30 Platform Assembly MG10170A PW10 3 UA4808 3 P2731 CB328 4 MG10176 MG10178 PW10 3 4 CB487A 4 UA2804 6 2 P8459 4 PG10276 4 CB889 4 CB371A 4 MG10180 CB371A...

Page 33: ...latform Weldment 1 MG10176 Backstop 1 MG10178 Solid Clincher 1 MG10180 Table Base 1 P2731 Thumb Screw 1 4 20 x 3 4 1 P8459 Tap Screw 10 24 x 1 2 4 PG10276 Rubber Bumper 3 4 OD 4 PW10 3 Washer 3 16 5 U...

Page 34: ...32 Tables and Trip Assemblies PG10252 2125G5 25G5 UA3804 7 MG10113 MG10110 MG10112 2 PG10251 PG10270 PG10271 PG10230D MG10044B...

Page 35: ...1 25G5 Wire Spool 25 Gauge Round 1 MG10044B Cover 1 MG10110 Spool Shaft 1 MG10112 Wire Spool Washer 2 MG10113 Wire Spool Cradle 1 PG10230D Foot Switch with Guard 1 PG10251 Spool Friction Spring 1 PG10...

Page 36: ...et Assembly CA9075 CA9056C 3 CTT9003C CA9034 CA9049 CA9163C CAA9036A CA9032C CA9037 CA9043L CA9044A CT9109 CA9081 2 CA9030 2 CA9127 CT2604 CA2081 4 CAA9046D CA9022J CA9025 CA9056A CTT9002 CAA9038E DBS...

Page 37: ...Retaining Clip 1 CA9056C Face Plate Retaining Clip 3 CA9058 Swivel Operating Lever Screw 1 CA9075 Wire Guide Spring Bracket Screw 1 CA9081 Supporter Guide Plate Screw 2 CA9127 Swivel Operating Lever S...

Page 38: ...36 Face Plate Assembly CA9103C 2 CA9124 4 CA172 CA9065A CA9066A CA9098 CA9134 CA9103A CAA2132W CAAA2132W...

Page 39: ...re Cutter 2 CA9065A Wire Straightener Roll 1 CA9066A Wirte Straightener Eccentric 1 CA9098 Tension Pawl 1 CA9103A Wire Straightener Roll 1 CA9103C Wire Straightener Roll 2 CA9124 Wire Straightener Rol...

Page 40: ...0699 2 CA9103A 2 CA9022J CA9068 9065B CA9070 CA9067 CA9069 CA9025 CA173 CA9115 CAA9026 CA9113A CA9112A CT413A CA9029 CA168 CA9012M CA9015D CA9024 CB371K CT2606 9799 CAA2623C CA9123 2 MG10011BA 2215 CA...

Page 41: ...aightener Eccentric Pointer 1 CA9103A Wire Straightener Roller 2 CA9112A Bender Bar Friction Plug 1 CA9113A Bender Bar Friction Spring 1 CA9123 Wire Straightener Roll Stud 2 CA9012M Driver Bar M2000 1...

Page 42: ...ABLE TRIP SWITCH 14 in JACK FOOT SWITCH 1 4 in JACK N C CROSSOVER CABLE JACKS REVERSED 14 in JACKS MASTER TRIGGER OUT STITCH MODE SWITCH 90VDC 0VDC 115VAC 115VAC BOARD GROUND TRIGGER SWITCH STITCH MOD...

Page 43: ...porter Spring Lever Bushing 1 9038A Swivel Assembly 1 9038M Swivel Assembly Magnetic 1 9042 Swivel Safety Pin 1 9043B Swivel Holder 1 9044B Swivel Holder Screw 1 9046A Swivel Operating Spring 1 9047 S...

Page 44: ...1 Power Cord and Plug 1 P2731 Thumb Screw 1 4 20 x 3 4 1 CB719 Nut 8 32 1 P2934 Lock Washer 1 4 5 P4990 Power Cord Strain Release 1 P5106 Screw 6 32x3 8 2 P6794 Screw 10 24 x 5 8 4 CB720 Nut 6 32 2 P7...

Page 45: ...Plate Retaining Clip Screw 3 CB79 Screw 8 32 x 3 8 3 UA2804 6 Screw 8 32 x 3 8 2 UA3803 Screw 10 32 x 3 16 1 UA3804 7 Screw 10 32x1 4 6 UA3806 1 Supporter Lever Lock Screw 1 UA3806 3 Screw 10 32 3 8...

Page 46: ...rovided Place the Slide Weldment over the Post and lock it into the desired position using the Clamp Handle MG10155 To finish attach the four 4 Plugs PG10267 to the bottom of the Base 44 Optional Equi...

Page 47: ...e used in conjunction with the IMSK3 Work Table Kit by following the assembly instructions included with the Work Table Kit Loosen the Thumb Screw P2731 which secures the solid Backstop MG10176 until...

Page 48: ...the MiniStitcher by inserting the stock to be stitched under the stitcher head until the stock bumps into the silver Contact Trip Slide and activates the stitcher If the position of the stitch has to...

Page 49: ...Slide the Work Table MG10160A over the Clincher Arm from the front until the Solid Clincher MG10178 is aligned with the rectangular hole in the Table The slots in the Work Table should also align with...

Page 50: ...Phone Other Bindery Products Used Would you like information sent to you about new products that would benefit your company Yes No C U S T O M E R P R O D U C T D E A L E R Please take a moment to fil...

Page 51: ...If the part you need is not listed below please refer to the more detailed parts list on pages 38 40 in this manual Description Item Number Clincher Points CA9083A Driver CA9009 Grip CA9015 Grip Reta...

Page 52: ...eu of all other express warranties Any warranty of merchantability or fitness for a particular purpose is limited to the duration of this warranty DeLuxe Stitcher shall not be liable for any incidenta...

Page 53: ...duct safety directives Machinery Safety Directive 89 392 EEC and amendments 91 368 EEC 93 44 EEC 93 68 EEC Electromagnetic Compatibility Directive 89 336 EEC and amendments 91 C162 08 92 31 EEC 93 68...

Page 54: ...52 NOTES...

Page 55: ...53...

Page 56: ...1215 DELUXE STITCHER C O M P A N Y I N C ISP Stitching Bindery Products 3747 Acorn Lane Franklin Park Illinois 60131 Phone 847 455 4400 800 634 0810 Fax 847 455 4900 800 417 9251 http www deluxestitc...

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