DeLUX MOISTURE Link G2 DP Operation Manual Download

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Table 2:

LOAD RATINGS: All Ratings are 120V, 60 Hz

Table 3:

ALTERNATIVE LOAD RATINGS:

Table 4:

COMPOSITION OF EACH COMBINATION

Fireye Terminal

Typical Load

Maximum Rating @120V 60 Hz

3 or 4

Individual or combined

Pilot valve(s)

Solenoid valve

Ignition Transformer

125 VA pilot duty (solenoid valve) plus
250 VA (Transformer)

Main Fuel Valve(s)

125 VA pilot duty (solenoid) or
25 VA pilot duty (solenoid) and
400 VA (opening) motorized, 250 VA hold

Motor or contactor

Terminal 8 rated to energize and de-energize 9.8 FLA,
58.8 LRA on safety lockout.

Alarm

125 VA, pilot duty

Minimum load requirement = 100mA

COMBINATION NUMBER

PILOT FUEL TERMINAL

IGNITION TERMINAL 4

MAIN VALVE TERMINAL

NO LOAD

4.5A Ignition

50 VA Pilot Duty
plus 4.5A ignition

180 VA Ignition
plus motor val-
ues with: 600VA
inrush., 360 VA
open, 250 VA
hold

2A Pilot Duty

65 VA Pilot Duty
plus Motor valves
with: 3850 VA
in rush., 700 VA
open, 250 VA
hold

Summary of Contents for MOISTURE Link G2 DP

Page 1: ...Operation Manual 2019 MODELS MSF DP DPSL DPXSL DPX4T DPX8T DPX12T DPX16GT Grain Dryer Controls...

Page 2: ......

Page 3: ...oad 23 Setting Initial Discharge Rate AUTOMATIC MANUAL 23 Setting Discharge Rate after Shutdown 25 General Operation 26 Safety Status 26 Grain Handling Status 27 Fan Status 28 Burner Status 29 Burner...

Page 4: ...2...

Page 5: ...s manual provides operation and service recommendations along with a replacement parts list for your Delux grain dryer It is highly recommended that this manual be read thoroughly by those who are res...

Page 6: ...hould be aware of all caution warning startup labels located on the grain dryer Make sure all labels are readable and not obscured Replace the labels as necessary The location of each label is listed...

Page 7: ...GENERAL INSTRUCTIONS 3 5...

Page 8: ...y when calling the factory for service and or ordering replacement parts Control Panel ID Tag The Control Panel ID Tag contains important information regarding the electrical and fuel specifications o...

Page 9: ...ctured by Delux Manufacturing Company will be limited to the specifications set forth by the information provided by Delux Manufacturing Company in its standard limited warranty policy Warranty on all...

Page 10: ...ing material to ensure against damage during shipping Any shipping damage caused by improper packing is not covered under the standard limited warranty 4 The invoice for the replacement part plus the...

Page 11: ...GENERAL INSTRUCTIONS 7 labor provided to Delux Manufacturing Company Deviations from this estimate will be solely at the purchaser or dealer s cost 9...

Page 12: ...COURSE OF DEALING OR USAGE OF TRADE DELUX MANUFACTURING COMPANY RESERVES THE RIGHT TO MAKE DESIGN OR SPECIFICATION CHANGES AT ANY TIME THIS STANDARD LIMITED WARRANTY DOES NOT APPLY TO AND DELUX MANUF...

Page 13: ...B http www deluxmfg com Ask for an RMA In that request identify the merchandise you wish to return its condition and the invoice on which it was originally billed 2 After receipt of the return parts t...

Page 14: ...will be invoiced for services rendered Customers not having an established line of credit will be on cash in advance or cash on completion of service basis All service or repair work rendered by autho...

Page 15: ...of this system The control of your grain dryer requires the operator to interact with the mechanical toggle switches as well as the touch screen HMI Human Machine Interface of the DCC Dryer Control C...

Page 16: ...h to RUN position energizes control panel power and the HMI screen Momentarily switching to START position will prove the PRIMARY SAFETY circuit to start the dryer The GREEN light is illuminated when...

Page 17: ...h to the METER position will start the metering system and the feedrolls will begin to turn The GREEN light is illuminated when the switch is in ON or the METER positions F BURNER OPERATION SWITCH Tur...

Page 18: ...ture ORANGE is the current temperature inside the plenum The bottom boxed number GREEN is the current set point for the plenum temperature Adjust the plenum temperature set point by pressing it and en...

Page 19: ...n MANUAL mode UP DOWN arrow keys appear and the percent of total output rate can be increased or decreased The discharge rate can also be adjusted by pressing the GREEN boxed value and entering a nume...

Page 20: ...elow Stay Kleen Operation Maintenance The Stay Kleen design provides a path for the fines dust and foreign material that enters into the heat and cool chambers of the dryer to escape back into the gra...

Page 21: ...e doors down that are not located directly on the fan s when grain is too cool open these doors Keep all doors that are being adjusted the same as each other When drying low moisture products it may b...

Page 22: ...PAGE is shown 6 To fill with wet grain 6 1 Move LOAD OPERATION switch to the ON position The load system circuit will be activated and will fill the dryer When the dryer is full of grain the high gra...

Page 23: ...nto the PURGE CYCLE check the HIGH LIMIT indicator or LOW GRAIN switches 7 3 When the dryer completes the 30 second purge cycle the HMI will return to the HOME SCREEN automatically 8 To start burner s...

Page 24: ...ave proven flame As burner proven indicator s come on the ignition firing light s will go off 8 5 Adjust fuel pressure 8 5 1 Natural Gas 8 to 12 PSI Do not exceed 20 psi 8 5 2 LP Gas 10 to 12 PSI Do n...

Page 25: ...nformation to start a MANUAL DRYING CYCLE through the dryer After a complete cycle of grain has entered and exited the dryer the operator will determine whether the discharge moisture content is stabl...

Page 26: ...minutes 1000 Bu 563 3 BPH 1 77 For listed holding capacities refer to literature or specification charts 10 7 Once the dryer has been allowed to run a complete cycle of grain through and the differenc...

Page 27: ...as reached the desired operating temperature the LOAD OPERATION switch can be turned METER The feedrolls will slowly start to turn as the grain in the grain in the dryer starts to warm up There will a...

Page 28: ...ration Safety Status MAIN MENU SAFETY STATUS The Safety Status screen allows the operator to check the status of the safety circuit switches located in and around the dryer This helps when troubleshoo...

Page 29: ...ee the current state of the handling equipment When the corresponding starter indicator s are active output power from the PLC is signaling for that motor to start When the corresponding interlock is...

Page 30: ...ponding starter indicator s are active output power from the PLC is signaling for that motor to start When the corresponding interlock is active power has passed through a set of normally open contact...

Page 31: ...the ignition transformer and the spark plug ignites the fuel The fuel manifold solenoids also open during this time period When the BURNER PROVEN indicator is active the burner has lit and has proven...

Page 32: ...7 OPEN 21 LOCKOUT INTRLCK OPEN 2 FALSE FLAME 22 LOCKOUT INTRLCK CLOSED 3 STARTING BURNER 23 INTRLCK CLOSED 5 INTERLOCK OPEN 24 LOCKOUT OPTO FAILURE 6 LOCKOUT LINE FREQ NOISE 30 FALSE FLAME 7 LOCKOUT F...

Page 33: ...ION 6 Calculate Rate MAIN MENU CALCUALTE RATE The Target Discharge Rate Screen aids the operator in determining where to set the discharge rate for desired moisture output See moisture setup for more...

Page 34: ...ng from the console and an offline moisture tester is consistent across a range of moisture then doing a SIMPLE CALIBRATION may be all that is required If the error in moisture reading from the consol...

Page 35: ...h the discharge sensor When taking a hand sample take enough grain so that a minimum of three samples can be tested and averaged The same hand sample of grain could have a difference of 1 0 of moistur...

Page 36: ...erages MAIN MENU DRYING AVERAGES The Drying Averages Screen shows the operator the current minute hour and day 24HR averages for both outgoing moisture content and grain temperature Press the RESET ke...

Page 37: ...tal bushel count The BUSHEL STOP if active will stop the dryer on a predetermined total bushel set point This is helpful if there is a limited amount of storage left in a storage bin and the operator...

Page 38: ...een illustrates the discharge moisture over the last 10 hour period in the current window The operator can also choose to review historical moisture content by using the left or right arrow keys to pa...

Page 39: ...xist outside of the predetermined limits For example suppose the operator wants to make sure that no grain makes it through the dryer more than 17 0 moisture or less than 11 5 moisture as shown in the...

Page 40: ...by the appropriate SMS gateway that the carrier uses to deliver text messages For example a contact listed on Verizon s cellular network mightlooksimilartothis 3086570410 vtext com Use the HELP keyto...

Page 41: ...operation Close door or investigate cause of door opening AIR SENSOR 1 Fan 1 sail switch has opened during operation and shut the dryer down Check sail switch for defects or corrosion AIR SENSOR 2 Fan...

Page 42: ...e loss BURNER 2 ALARM Flame control alarm is active on burner 2 Determine the burner lockout code from the burner diagnostics page and fix BURNER 2 FLAME LOSS Flame on burner 2 was lost and shut the d...

Page 43: ...ircuit Reset overload on motor starter and investigate cause of overload or short circuit FAN 4 OVERLOAD Fan 4 S4 has been overloaded or has a short circuit Reset overload on motor starter and investi...

Page 44: ...URE Outgoing moisture is has exceed outgoing minimum temperature limit Turn off temperature limit under alarm configuration or investigate the cause of low grain temperature MANUAL MODE Logged when th...

Page 45: ...n be adjusted to compensate for the maximum flow capacities of any handling equipment the dryer is discharging in to For example The dryer is unloading into an air system and the maximum dry bushels t...

Page 46: ...t signal scale 3 Output High Fire This is the maximum output signal value to the temperature modulating motor This value represents the maximum amount the temperature modulating motor will open relati...

Page 47: ...age follow the steps below closely Errors in the linkage setup will cause temperature stability problems 1 The dryer should not be running during this procedure but main panel power must be present an...

Page 48: ...has two hardwired Ethernet ports for communication The LAN1 port handles communication between the input output cards located on the PLC rack whereas the LAN2 port is the communication port for the c...

Page 49: ...nsor data into a readable grain discharge temperature THIS VALUE SHOULD NOT BE CHANGED 5 Output Temp Offset The offset of the equation used for converting raw sensor data into a readable grain dischar...

Page 50: ...content into an oscillation THIS VALUE SHOULD BE SET AT A MINIMUM OF 2 50 F 8 Profiling Mode When profiling mode is ON the controller will automatically make adjustments to the mid grain temperature b...

Page 51: ...eering Functions MAIN MENU ENGINEERING FUNCTIONS The Engineering Functions Screen should only be accessed if instructed by your dealer or the factory It contains settings that do not affect the overal...

Page 52: ...download the drying data to the USB It is important not to remove the USB until the process is complete The drying data is saved in by date as a CSV file that can be imported into an Excel spreadsheet...

Page 53: ...2 6 Diagnostics MAIN MENU DIAGNOSTICS The Diagnostics Screen gives helpful information when troubleshooting with a dealer or from the factory It contains no useful information on the general operatio...

Page 54: ...MENU SOFT KEY SET DATE TIME Due to the dryer being powered down most of the year it is recommended that the real time clock be updated before each harvest Use the arrow keys to highlight a field to b...

Page 55: ...el of the top surface of the grain If movement is not uniform open appropriate clean out doors and inspect for possible obstructions or grain bridging All Delux dryers should also be completely unload...

Page 56: ...o cool grain Note To clear the lines of fuel turn OFF fuel supply at tank or dryer with burner switch in ON position As soon as pressure gauge on dryer drops to zero immediately switch burner switch t...

Page 57: ...fe conditions Keep a clean dryer Do not allow fine material to accumulate on the plenum floor or a trash fire can result Checking the dryer at least every 24 hours and cleaning will help prevent probl...

Page 58: ...plugging clean for effective drying Post season service Turn off all fuel and power to the dryer Clean out plenum and cooling chambers grain columns and augers Clean exterior of dryer Leave auger sli...

Page 59: ...bearings a Bearings used are of the permanently lubricated type 3 Auger hanger bearings a Bearings used are of the permanently lubricated type 4 Roller chain a Spray with rust preventative lubricant a...

Page 60: ...BLK BLK BLK BLK BLK BLK BLK BLK BLK BLK BLK BLK BLK BLK BLK BLK BLK BLK BLK BLK T1 BLK T2 BLK M 3 M 3 M 3 M 3 M 3 M 3 M 3 M 3 W322 BLK 12AWG W323 BLK 12AWG W324 BLK 12AWG W330 BLK 12AWG W331 BLK 12AWG...

Page 61: ...20AWG W076 BRN 20AWG W077 BRN 20AWG W077 BRN 20AWG W078 BRN 20AWG W078 BRN 20AWG W079 BRN 20AWG W079 BRN 20AWG W080 BRN 20AWG W080 BRN 20AWG W081 BLU 20AWG W082 BLU 20AWG W082 BLU 20AWG W083 BLU 20AWG...

Page 62: ...11 OIRL1 5 9 8 12 IIRL1 IIRL2 IIRL4 IIRL5 IIRL7 IIRL3 IIRL6 IIRL8 W130 BLK 14AWG W130 BLK 14AWG W131 BLK 14AWG W131 BLK 14AWG W132 BLK 16AWG W132 BLK 16AWG W133 BLK 16AWG W133 BLK 16AWG W134 BLK 16AW...

Page 63: ...72 VIO 20AWG W173 VIO 20AWG W173 VIO 20AWG W174 VIO 20AWG W174 VIO 20AWG W175 VIO 20AWG W175 VIO 20AWG W176 VIO 20AWG W176 VIO 20AWG W177 VIO 20AWG W177 VIO 20AWG W178 VIO 20AWG W178 VIO 20AWG W179 VI...

Page 64: ...LK 16AWG W209 BLK 16AWG W209 BLK 16AWG W210 BLK 16AWG W210 BLK 16AWG W211 BLK 16AWG W211 BLK 16AWG W212 BLK 16AWG W212 BLK 16AWG W213 VIO 20AWG W213 VIO 20AWG W214 VIO 20AWG W214 VIO 20AWG W215 VIO 20...

Page 65: ...102 BLU 20AWG W103 BLU 20AWG W103 BLU 20AWG W104 BLU 20AWG W104 BLU 20AWG W105 BLU 20AWG W105 BLU 20AWG W106 BLU 20AWG W106 BLU 20AWG W119 BLU 20AWG W119 BLU 20AWG W122 YEL 20AWG W122 YEL 20AWG W123 B...

Page 66: ...0 110 61 61 60 60 59 59 W285 BLU 20AWG W285 BLU 20AWG W286 BLU 20AWG W286 BLU 20AWG W287 BLU 20AWG W287 BLU 20AWG W288 BLU 20AWG W288 BLU 20AWG W293 VIO 20AWG W293 VIO 20AWG W294 VIO 20AWG W294 VIO 20...

Page 67: ...20AWG W229 BLU 20AWG W229 BLU 20AWG W230 BLU 20AWG W230 BLU 20AWG W231 BLU 20AWG W231 BLU 20AWG W240 BLK 16AWG W240 BLK 16AWG W241 BLK 16AWG W241 BLK 16AWG W242 BLK 16AWG W242 BLK 16AWG W243 BLK 16AW...

Page 68: ...G W251 BLU 20AWG W251 BLU 20AWG W252 BLU 20AWG W252 BLU 20AWG W253 BLU 20AWG W253 BLU 20AWG W254 BLU 20AWG W254 BLU 20AWG W255 BLU 20AWG W255 BLU 20AWG W264 BLK 16AWG W264 BLK 16AWG W265 BLK 16AWG W26...

Page 69: ...98 98 97 97 96 96 2 2 68 68 67 67 66 66 0VDC 63 63 62 62 76 76 GND MOD1 A1 A2 G DC MOTOR 1 A1 A2 TS2 WHT RED RED TS3 RED WHT WHT TS1 WHT RED RED FEEDROLL PROX SW BRN WHT BLU BLK F4 1 2 EXHAUST LIMIT S...

Page 70: ...BLK T2 BLK T3 BLK T3 BLK T1 BLK T2 BLK T3 BLK T1 BLK T2 BLK T3 BLK T1 BRN T2 ORN T3 YEL T1 BLK T2 BLK T3 BLK T1 BLK T2 RED T3 VIO T1 BLK T2 BLK T3 BLK BLK BLK BLK BLK BLK BLK BLK BLK BLK BLK BLK BLK...

Page 71: ...W074 BRN 20AWG W075 BRN 20AWG W075 BRN 20AWG W076 BRN 20AWG W076 BRN 20AWG W077 BRN 20AWG W077 BRN 20AWG W078 BRN 20AWG W078 BRN 20AWG W079 BRN 20AWG W079 BRN 20AWG W080 BRN 20AWG W080 BRN 20AWG W081...

Page 72: ...15 AMP 14 11 OIRL1 5 9 8 12 IIRL1 IIRL2 IIRL4 IIRL5 IIRL7 IIRL3 IIRL6 IIRL8 W130 BLK 14AWG W130 BLK 14AWG W131 BLK 14AWG W131 BLK 14AWG W132 BLK 16AWG W132 BLK 16AWG W133 BLK 16AWG W133 BLK 16AWG W13...

Page 73: ...O 20AWG W172 VIO 20AWG W173 VIO 20AWG W173 VIO 20AWG W174 VIO 20AWG W174 VIO 20AWG W175 VIO 20AWG W175 VIO 20AWG W176 VIO 20AWG W176 VIO 20AWG W177 VIO 20AWG W177 VIO 20AWG W178 VIO 20AWG W178 VIO 20A...

Page 74: ...AWG W208 BLK 16AWG W209 BLK 16AWG W209 BLK 16AWG W210 BLK 16AWG W210 BLK 16AWG W211 BLK 16AWG W211 BLK 16AWG W212 BLK 16AWG W212 BLK 16AWG W213 VIO 20AWG W213 VIO 20AWG W214 VIO 20AWG W214 VIO 20AWG W...

Page 75: ...U 20AWG W102 BLU 20AWG W103 BLU 20AWG W103 BLU 20AWG W104 BLU 20AWG W104 BLU 20AWG W105 BLU 20AWG W105 BLU 20AWG W106 BLU 20AWG W106 BLU 20AWG W119 BLU 20AWG W119 BLU 20AWG W122 YEL 20AWG W122 YEL 20A...

Page 76: ...HT 16AWG W304 WHT 16AWG W304 WHT 16AWG W305 BLK 16AWG W350 WHT 16AWG W352 BLU 20AWG W358 YEL 20AWG W359 YEL 20AWG W360 YEL 20AWG ALL ITEMS OTHER THAN TERMINAL BLOCK ON THIS SHEET ARE OUTSIDE OF THE EL...

Page 77: ...G W228 BLU 20AWG W229 BLU 20AWG W229 BLU 20AWG W230 BLU 20AWG W230 BLU 20AWG W231 BLU 20AWG W231 BLU 20AWG W240 BLK 16AWG W240 BLK 16AWG W241 BLK 16AWG W241 BLK 16AWG W242 BLK 16AWG W242 BLK 16AWG W24...

Page 78: ...0 BLU 20AWG W251 BLU 20AWG W251 BLU 20AWG W252 BLU 20AWG W252 BLU 20AWG W253 BLU 20AWG W253 BLU 20AWG W254 BLU 20AWG W254 BLU 20AWG W255 BLU 20AWG W255 BLU 20AWG W264 BLK 16AWG W264 BLK 16AWG W265 BLK...

Page 79: ...32 32 105 105 104 104 103 103 102 102 101 101 100 100 99 99 98 98 97 97 96 96 2 2 68 68 67 67 66 66 0VDC 63 63 62 62 76 76 GND MOD1 A1 A2 G DC MOTOR 1 A1 A2 TS2 WHT RED RED TS3 RED WHT WHT TS1 WHT RED...

Page 80: ...ACT SWITCH 8 012 010163 4 CABLE CAT5E 7FT SHIELDED BLUE 9 012 010932 1 USB PANEL MOUNT FEMALE A TO MALE 1 0 5M W CAP 10 016 006717 1 HOUR METER 11 019 010381 1 INDICATOR LIGHT 22MM WHITE 12 019 010950...

Page 81: ...8 012 010163 4 CABLE CAT5E 7FT SHIELDED BLUE 9 012 010932 1 USB PANEL MOUNT FEMALE A TO MALE 1 0 5M W CAP 10 016 006717 1 HOUR METER 11 019 010381 1 INDICATOR LIGHT 22MM WHITE 12 019 010950 5 LIGHT LE...

Page 82: ...4 CABLE CAT5E 7FT SHIELDED BLUE 9 012 010932 1 USB PANEL MOUNT FEMALE A TO MALE 1 0 5M W CAP 10 016 006717 1 HOUR METER 11 019 010381 1 INDICATOR LIGHT 22MM WHITE 12 019 010950 5 LIGHT LED MODULE GRN...

Page 83: ...T DECK 6 018 010912 1 LABEL WARNING READ OWNER S MANUAL 7 018 010918 1 LABEL FAN BURNER COVER STAYKLEEN 8 506 010958 1 ASS Y INSERT PANEL G2 4 BURNER DCC 2016 9 507 011001 1 ASS Y SWITCH PANEL G2 1 4...

Page 84: ...T DECK 6 018 010912 1 LABEL WARNING READ OWNER S MANUAL 7 018 010918 1 LABEL FAN BURNER COVER STAYKLEEN 8 506 010957 1 ASS Y INSERT PANEL G2 3 BURNER DCC 2016 9 507 011001 1 ASS Y SWITCH PANEL G2 1 4...

Page 85: ...T DECK 6 018 010912 1 LABEL WARNING READ OWNER S MANUAL 7 018 010918 1 LABEL FAN BURNER COVER STAYKLEEN 8 506 010956 1 ASS Y INSERT PANEL G2 2 BURNER DCC 2016 9 507 011001 1 ASS Y SWITCH PANEL G2 1 4...

Page 86: ...T DECK 6 018 010912 1 LABEL WARNING READ OWNER S MANUAL 7 018 010918 1 LABEL FAN BURNER COVER STAYKLEEN 8 506 010955 1 ASS Y INSERT PANEL G2 1 BURNER DCC 2016 9 507 011001 1 ASS Y SWITCH PANEL G2 1 4...

Page 87: ...T 1 1 2 X 2 1 4 X 17 22 011 010446 22000 1 WIRE DUCT 1 1 2 X 2 1 4 X 20 23 011 010446 28000 1 WIRE DUCT 1 1 2 X 2 1 4 X 28 24 015 011004 1 CIRCUIT BREAKER 6 AMP 1 POLE 5SJ4106 7HG41 25 016 008932 1275...

Page 88: ...1 1 2 X 2 1 4 X 17 22 011 010446 22000 1 WIRE DUCT 1 1 2 X 2 1 4 X 20 23 011 010446 28000 1 WIRE DUCT 1 1 2 X 2 1 4 X 28 24 015 011004 1 CIRCUIT BREAKER 6 AMP 1 POLE 5SJ4106 7HG41 25 016 008932 12750...

Page 89: ...1 1 2 X 2 1 4 X 17 22 011 010446 22000 1 WIRE DUCT 1 1 2 X 2 1 4 X 20 23 011 010446 28000 1 WIRE DUCT 1 1 2 X 2 1 4 X 28 24 015 011004 1 CIRCUIT BREAKER 6 AMP 1 POLE 5SJ4106 7HG41 25 016 008932 12750...

Page 90: ...DUCT 1 1 2 X 2 1 4 X 17 22 011 010446 22000 1 WIRE DUCT 1 1 2 X 2 1 4 X 20 23 011 010446 28000 1 WIRE DUCT 1 1 2 X 2 1 4 X 28 24 015 011004 1 CIRCUIT BREAKER 6 AMP 1 POLE 5SJ4106 7HG41 25 016 008932 1...

Page 91: ...2 X 10 SCH 80 18 027 003025 12000 2 PIPE NIPPLE 1 2 X 12 SCH 80 19 027 003025 19000 1 PIPE NIPPLE 1 2 X 19 SCH 80 20 027 003025 24000 2 PIPE NIPPLE 1 2 X 24 SCH 80 21 027 003025 40000 1 PIPE NIPPLE 1...

Page 92: ...PPLE 1 2 X 20 SCH 80 21 027 003025 24000 1 PIPE NIPPLE 1 2 X 24 SCH 80 22 027 003025 40000 1 PIPE NIPPLE 1 2 X 40 SCH 80 23 027 003025 8000 1 PIPE NIPPLE 1 2 X 8 SCH 80 24 028 003012 1 REGULATOR 1 2 H...

Page 93: ...PPLE 1 2 X 16 SCH 80 21 027 003025 19000 1 PIPE NIPPLE 1 2 X 19 SCH 80 22 027 003025 24000 1 PIPE NIPPLE 1 2 X 24 SCH 80 23 027 003025 40000 1 PIPE NIPPLE 1 2 X 40 SCH 80 24 028 003012 1 REGULATOR 1 2...

Page 94: ...125 BLK 10 024 001261 1 PIPE NIPPLE 2 X 8 SCH 40 125 BLACK 11 024 001263 3 PIPE NIPPLE 2 X 10 SCH 40 125 BLACK 12 025 001284 2 PIPE CAP 2 SCH 40 125 BLACK 13 028 004623 2 2 SOLENOID VALVE 120V 14 028...

Page 95: ...2 PIPE NIPPLE 1 1 4 X 10 SCH 40 125 BLACK 10 024 001244 1 PIPE NIPPLE 1 1 4 X 12 SCH 40 125 BLACK 11 025 001282 2 PIPE CAP 1 1 4 SCH 40 BLK 12 028 003027 2 BALL VALVE 1 1 4 FULL PORT 13 028 003098 2...

Page 96: ...1 PIPE NIPPLE 3 4 X 24 SCH 80 300 BLK 9 027 003251 40000 1 PIPE NIPPLE 3 4 X 40 SCH 80 300 BLK 10 028 003014 2 POP OFF PRESSURE RELEASE VALVE 11 028 005482 1 3 4 SOLENOID VALVE 120V 12 028 005529 1 3...

Page 97: ...006315 13500 1 PIPE NIPPLE 2 X 13 1 2 SCH 80 13 027 006315 21000 1 PIPE NIPPLE 2 X 21 SCH 80 14 027 006315 30000 1 PIPE NIPPLE 2 X 30 SCH 80 15 028 004623 1 2 SOLENOID VALVE 120V 16 028 005362 2 BALL...

Page 98: ...1 PIPE NIPPLE 3 4 X 39 SCH 80 300 BLK 9 027 003251 40000 1 PIPE NIPPLE 3 4 X 40 SCH 80 300 BLK 10 028 003014 2 POP OFF PRESSURE RELEASE VALVE 11 028 005482 1 3 4 SOLENOID VALVE 120V 12 028 005529 1 3...

Page 99: ...15 13500 1 PIPE NIPPLE 2 X 13 1 2 SCH 80 13 027 006315 21000 1 PIPE NIPPLE 2 X 21 SCH 80 14 027 006315 45000 1 PIPE NIPPLE 2 X 45 SCH 80 15 028 004623 1 2 SOLENOID VALVE 120V 16 028 005362 2 BALL VALV...

Page 100: ...ON 1 009 005213 1 FAN SAIL SENSOR SWITCH HONEYWELL S437A 2 012 003174 50000 1 WIRE 16 2 SJOW CORD 50 3 016 000976 1 CORD CONNECTOR 1 2 PLASTIC 4 016 001013 2 INSULATED FORK TERMINAL 14 16 AWG 8 STUD 5...

Page 101: ...ION 1 009 005213 1 FAN SAIL SENSOR SWITCH HONEYWELL S437A 2 012 003174 60000 1 WIRE 16 2 SJOW CORD 60 3 016 000976 1 CORD CONNECTOR 1 2 PLASTIC 4 016 001013 2 INSULATED FORK TERMINAL 14 16 AWG 8 STUD...

Page 102: ...N 1 009 005213 1 FAN SAIL SENSOR SWITCH HONEYWELL S437A 2 012 003174 60000 1 WIRE 16 2 SJOW CORD 60 3 016 000976 1 CORD CONNECTOR 1 2 PLASTIC 4 016 001013 2 INSULATED FORK TERMINAL 14 16 AWG 8 STUD 5...

Page 103: ...ANCE DECIMAL 010 FRACTION 1 32 ANGLE 1 UNLESS OTHERWISE SPECIFIED ITEM PART NUMBER QTY DESCRIPTION 1 008 000755 1 IGNITION TRANSFORMER 6000V 2 011 000802 20000 1 CONDUIT FLEXIBLE METAL 3 8 3 040 00144...

Page 104: ...F MOM 010 010919 BURNER SWITCH 22MM ACT SWITCH 2 POS OFF ON 010 010921 LOAD SWITCH 22MM ACT SWITCH 2 POS OFF ON 010 010921 UNLOAD SWITCH 22MM ACT SWITCH 3 POS ON OFF ON 010 010920 LIGHT LED MODULE GRN...

Page 105: ...437A 1009 009 005213 FAN SAIL SENSOR WIDE ALUM PADDLE W ARM ASS Y 400 009147 FAN SAIL SENSOR SOLID PADDLE W ARM ASS Y 400 007229 FAN SAIL SENSOR PERFORATED PADDLE W ASS Y 400 008699 FAN SAIL SENSOR WI...

Page 106: ...UPER EDGE FLIGHTING INCLUDES AUGER S SHAFTS 1 1 4 W BOLTS SPLIT BEARING S END BEARINGS LEVELING 8 AUGER SET W 1 1 4 SHAFTS 10FT SUPER EDGE FLIGHTING 035 006861 LEVELING 8 AUGER SET W 1 1 4 SHAFTS 15FT...

Page 107: ...END BEARING 2 BOLT FLANGE 1 1 4 BORE 044 001510 INTERMEDIATE HANGER ASS Y 8 LEVELING AUGER TROUGH W HARDWARE 400 006827 W 1 1 4 SPLIT BEARING INTERMEDIATE HANGER ASS Y 8 LEVELING AUGER TROUGH W HARDWA...

Page 108: ...4 006836 DRAG CHAIN SPROCKET 9 TOOTH 1 15 16 BORE 2 5 8 PITCH 054 006837 DRAG CHAIN SPROCKET 14 TOOTH 1 15 16 BORE 2 5 8 PITCH 054 008206 UHMW PADDLE REPLACEMENT 2 5 8 PITCH STRAIGHT PADDLES 054 00874...

Page 109: ...09102 BEARING HOLDERS FLANGETTE TWO REQ D PER BEARING EA 044 001957 BOLT CARRIAGE 5 16 18UNC X 3 4 3 PER INSERT BEARING 040 005439 BOLT WHIZ LOCK 5 16 18UNC X 1 2 3 PER WOOD BEARING 040 006791 NUT WHI...

Page 110: ...5 ROLLER CHAIN SIZE 40 PER FOOT 046 001548 ROLLER CHAIN CONNECTING LINK 40 046 001552 ROLLER CHAIN OFFSET LINK 40 046 001556 DISCHARGE AUGER TROUGH SECTIONS W SLIDE GATES INCLUDES ONLY THE TROUGH W SL...

Page 111: ...111 DISCHARGE EXTENSION TROUGH 6 200 010112 MOISTURELINK TOP TROUGH COVER INCLUDES TOP ONLY NO TROUGH AUGER HARDWARE DISCHARGE EXTENSION TOP 2 100 007902 DISCHARGE EXTENSION TOP 3 100 007903 DISCHARGE...

Page 112: ...OM COVER 18 HEAD SECTION 8 DRAG CONVEYOR 100 008730 BOTTOM COVER TAIL SECTION 8 DRAG CONVEYOR 100 008558 AUTOMATIC MOISTURE CONTROL SYSTEM MID GRAIN SENSOR ONLY MINCO 100 OHM RTD 3 WIRE LENGTH 9FT 009...

Page 113: ...8 20 028 006316 TEMP CONTROL BUTTERFLY VALVE W LINKAGE KIT MAXON 1 1 4 028 010346 TEMP CONTROL BUTTERFLY VALVE W LINKAGE KIT MAXON 2 028 010347 TEMPERATURE CONTROL MODULATING MOTOR HONEYWELL M7284A20...

Page 114: ...AL FEATURE EXHAUST LIMITS SENSOR ONLY 20FT 006 006925 LABELS AND DECALS DECAL DELUX 6 HIGH BLUE 018 006813 LABEL CAUTION DO NOT ENTER 018 002407 LABEL DANGER HIGH VOLAGE 018 001070 LABEL START UP PROC...

Page 115: ...076 15 3RA1135 4FB35 1AK6 NA INCL 3RH1921 1EA11 28 40 36 2 001 010067 001 010086 20 3RA1145 4JB44 1AK6 3RT1946 4GA07 3RV1901 1A 3RH1921 1EA11 45 63 48 0 001 010070 001 010075 001 010137 001 010086 25...

Page 116: ...V2925 5EB INCL 3RA6911 1A 8 0 32 0 12 0 001 010066 001 010074 001 010076 15 3RA61201EP32 3RV2925 5EB INCL 3RA6911 1A 8 0 32 0 18 1 001 010066 001 010074 001 010076 20 3RA61201EP32 3RV2925 5EB INCL 3RA...

Page 117: ...32 3RV2925 5EB INCL 3RA6911 1A 3 0 12 0 9 6 001 010065 001 010074 001 010076 15 3RA61201EP32 3RV2925 5EB INCL 3RA6911 1A 8 0 32 0 14 8 001 010066 001 010074 001 010076 20 3RA61201EP32 3RV2925 5EB INCL...

Page 118: ...911 1A 8 0 32 0 14 7 001 010066 001 010074 001 010076 15 3RA61201EP32 3RV2925 5EB INCL 3RA6911 1A 8 0 32 0 22 0 001 010066 001 010074 001 010076 20 3RA61201EP32 3RV2925 5EB INCL 3RA6911 1A 8 0 32 0 28...

Page 119: ...3RH1921 1EA11 36 45 38 0 001 010068 001 010086 20 3RA1145 4JB44 1AK6 3RT1946 4GA07 3RV1901 1A 3RH1921 1EA11 45 63 51 0 001 010070 001 010075 001 010137 001 010086 25 3RA1145 4KB45 1AK6 3RT1946 4GA07 3...

Page 120: ...120 4AA26 0AK6 3RV2928 1H 3RV2901 1A 3RH2921 1DA11 11 16 14 0 001 010083 001 010079 001 010078 001 010080 5 3RA2120 4CA27 0AK6 3RV2928 1H 3RV2901 1A 3RH2921 1DA11 17 22 19 1 001 010084 001 010079 001...

Page 121: ...T 16890 30FT 30 43 8 DP 3015 3P 10FT 15 38 8 DPX4T 224120 40FT 30 43 8 DP 4025 15FT 25 38 14 DP 6030 20FT 15 38 8 DPX8T 6440 10FT 40 43 13 DP 7550 25FT 25 38 14 DPX8T 12880 20FT 40 43 13 DP 9045 30FT...

Page 122: ...4 1 1 4 MSF 72525 CF 15 1 2 24 1 2 1 2 1 1 4 1 1 4 MSF 72525 AB 15 1 2 24 1 2 1 2 1 1 4 1 1 4 DP 2510 10 1 2 4R 1 2 1 1 4 1 1 4 DP 3015 10 1 2 4R 1 2 1 1 4 1 1 4 DP 4020 15 1 2 8R 1 2 1 1 4 1 1 4 DP 5...

Page 123: ...DPX4T 5630 10 1 2 8R 1 2 1 1 4 1 1 4 DPX4T 8460 15 1 2 12R 1 2 1 1 4 1 1 4 DPX4T 11260 20 3 4 8R 8R 2 2 2 DPX4T 140100 25 3 4 8R 12R 2 2 2 DPX4T 16890 30 3 4 8R 12R 2 2 2 DPX4T 224120 40 3 4 8R 8R 12...

Page 124: ...3146 3 8 100 006962 15 32 1 MSF2 13050 TOP 25FT 42 100 006958 13 32 100 006964 33 64 1 MSF2 13050 BOT 25FT 30 100 003146 3 8 100 006963 31 64 1 DP 2510 10FT 38 100 003146 3 8 100 003145 9 32 1 DP 3015...

Page 125: ..._______________________________ DPX8T 6440 10FT 43 100 003808 1 2 100 006957 25 64 1 DPX8T 9660 15FT 43 N A N A N A N A N A DPX8T 12880 20FT 43 100 003808 1 2 100 006957 25 64 2 DPX8T 160120 25FT 43 1...

Page 126: ...2 281 100 003145 31 64 484 100 006963 19 64 296 100 006952 1 2 500 100 003808 5 16 312 100 006953 33 64 515 100 006964 21 64 328 100 006954 17 32 531 100 006965 11 32 343 100 006955 35 64 546 100 0069...

Page 127: ...4020 1P 15 AUGER 8 2HP 1750RPM 60HZ 115 230V 1P 182T 1 1 8 CLASS B 004 007779 DP 5020 1P 20 AUGER 8 2HP 1750RPM 60HZ 115 230V 1P 182T 1 1 8 CLASS B 004 007779 DP 7530 1P 30 AUGER 8 3HP 1750RPM 60HZ 23...

Page 128: ...CLASS B 004 002672 DPX4T 224120 40 AUGER 10 10HP 1750RPM 60HZ 240 480V 3P 215T 1 3 8 CLASS B 004 002675 DPX8T 6440 10 AUGER 8 2HP 1750RPM 60HZ 240 480V 3P 145T 7 8 CLASS B 004 002673 DPX8T 9660 15 N...

Page 129: ...DP 4025 15 AUGER 8 2HP 1450RPM 50HZ 380V 3P 145T 7 8 CLASS B 004 007854 DP 6030 20 AUGER 8 2HP 1450RPM 50HZ 380V 3P 145T 7 8 CLASS B 004 007854 DP 7550 25 AUGER 8 3HP 1450RPM 50HZ 380V 3P 182T 1 1 8 C...

Page 130: ...184T 1 1 8 CLASS B 004 007856 DPX4T 224120 40 AUGER 10 10HP 1450RPM 50HZ 380V 3P 215T 1 3 8 CLASS B 004 007857 DPX8T 6440 10 AUGER 8 2HP 1450RPM 50HZ 380V 3P 145T 7 8 CLASS B 004 007854 DPX8T 9660 15...

Page 131: ...DP 4025 15 AUGER 8 2HP 1750RPM 60HZ 575V 3P 145T 7 8 CLASS B 004 007425 DP 6030 20 AUGER 8 2HP 1750RPM 60HZ 575V 3P 145T 7 8 CLASS B 004 007425 DP 7550 25 AUGER 8 3HP 1750RPM 60HZ 575V 3P 182T 1 1 8 C...

Page 132: ...184T 1 1 8 CLASS B 004 007629 DPX4T 224120 40 AUGER 10 10HP 1750RPM 60HZ 575V 3P 215T 1 3 8 CLASS B 004 007570 DPX8T 6440 10 AUGER 8 2HP 1750RPM 60HZ 575V 3P 145T 7 8 CLASS B 004 007425 DPX8T 9660 15...

Page 133: ...V 1P 182TC 7 8 CLASS B 004 007896 30 1 180TC 1 3 8 052 007922 DP 10040 1P 40 DRAG 8 3HP 1750RPM 60HZ 230V 1P 184TC 1 1 8 CLASS B 004 006473 20 1 180TC 1 1 4 052 008864 DP 3015 10 DRAG 8 2HP 1750RPM 60...

Page 134: ...192120 30 DRAG 8 STD DIS 3HP 1750RPM 60HZ 240 480v 3P 182TC 1 1 8 CLASS B 004 001980 20 1 180TC 1 1 4 052 008864 DPX8T 256160 40 DRAG 8 STD DIS 3HP 1750RPM 60HZ 240 480v 3P 182TC 1 1 8 CLASS B 004 00...

Page 135: ...004 007866 30 1 140TC 1 1 4 052 008863 DP SL 4530 15 DRAG 8 2HP 1450RPM 50HZ 380V 3P 143TC 7 8 CLASS B 004 007866 30 1 140TC 1 1 4 052 008863 DP SL 7040 20 DRAG 8 2HP 1450RPM 50HZ 380V 3P 143TC 7 8 C...

Page 136: ...B 004 007866 30 1 140TC 1 1 4 052 008863 DPX12T 10860 15 DRAG 8 2HP 1450RPM 50HZ 380V 3P 143TC 7 8 CLASS B 004 007866 30 1 140TC 1 1 4 052 008863 DPX12T 144100 20 DRAG 8 3HP 1450RPM 50H 380v 3P 182TC...

Page 137: ...004 007616 30 1 140TC 1 1 4 052 008863 DP SL 4530 15 DRAG 8 2HP 1750RPM 60HZ 575V 3P 145TC 7 8 CLASS B 004 007616 30 1 140TC 1 1 4 052 008863 DP SL 7040 20 DRAG 8 2HP 1750RPM 60HZ 575V 3P 145TC 7 8 C...

Page 138: ...B 004 007616 30 1 140TC 1 1 4 052 008863 DPX12T 10860 15 DRAG 8 2HP 1750RPM 60HZ 575V 3P 145TC 7 8 CLASS B 004 007616 30 1 140TC 1 1 4 052 008863 DPX12T 144100 20 DRAG 8 3HP 1750RPM 60H 575v 3P 182TC...

Page 139: ...115 230V 1P 182TC 7 8 CLASS B 004 007896 5 1 180TC 1 1 8 052 008862 DP 10040 1P 40 AUGER 8 3HP 1750RPM 60HZ 230V 1P 184TC 1 1 8 CLASS B 004 006473 5 1 180TC 1 1 8 052 008862 DP 3015 10 AUGER 8 DRIVES...

Page 140: ...C 1 1 4 052 008864 DPX8T 192120 30 DRAG 8 3HP 1750RPM 60HZ 240 480V 3P 182TC 1 1 8 CLASS B 004 001980 20 1 180TC 1 1 4 052 008864 DPX8T 256160 40 DRAG 8 3HP 1750RPM 60HZ 240 480V 3P 182TC 1 1 8 CLASS...

Page 141: ...380V 3P 143TC 7 8 CLASS B 004 007865 5 1 140TC 7 8 052 008861 DP SL 7040 20 AUGER 8 1HP 1450RPM 50HZ 380V 3P 143TC 7 8 CLASS B 004 007865 5 1 140TC 7 8 052 008861 DP SL 8560 25 AUGER 8 2HP 1450RPM 50...

Page 142: ...007865 5 1 140TC 7 8 052 008861 DPX12T 10860 15 AUGER 8 2HP 1450RPM 50HZ 380V 3P 145TC 7 8 CLASS B 004 007866 5 1 140TC 7 8 052 008861 DPX12T 144100 20 AUGER 8 2HP 1450RPM 50HZ 380V 3P 145TC 7 8 CLAS...

Page 143: ...575V 3P 143TC 7 8 CLASS B 004 007424 5 1 140TC 7 8 052 008861 DP SL 7040 20 AUGER 8 1HP 1750RPM 60HZ 575V 3P 143TC 7 8 CLASS B 004 007424 5 1 140TC 7 8 052 008861 DP SL 8560 25 AUGER 8 2HP 1750RPM 60...

Page 144: ...04 007424 5 1 140TC 7 8 052 008861 DPX12T 10860 15 AUGER 8 2HP 1750RPM 60HZ 575V 3P 145TC 7 8 CLASS B 004 007616 5 1 140TC 7 8 052 008861 DPX12T 144100 20 AUGER 8 2HP 1750RPM 60HZ 575V 3P 145TC 7 8 CL...

Page 145: ...7 8 1B18 4 SK 1 1 4 DP 4020 1P 15 2B3 4 SH 1 1 8 2B18 4 SK 1 1 4 DP 5020 1P 20 2B3 4 SH 1 1 8 2B18 4 SK 1 1 4 DP 7530 1P 30 2B3 4 SH 1 1 8 2B18 4 SK 1 1 4 DP 10040 1P 40 2B3 4 SH 1 1 8 2B18 4 SK 1 1...

Page 146: ...DPX4T 16890 30 2B3 4 SH 1 1 8 2B18 4 SK 1 1 4 DPX4T 224120 40 3B3 4 SH 1 3 8 3B18 4 SK 1 1 4 DPX8T 6440 10 2B3 4 SH 7 8 2B18 4 SK 1 1 4 DPX8T 9660 15 2B3 4 SH 7 8 2B18 4 SK 1 1 4 DPX8T 12880 20 2B3 4...

Page 147: ...SK 1 1 4 DPSL 3520 10 1B3 4 SH 7 8 1B15 4 SK 1 1 4 DPSL 4530 15 2B3 4 SH 7 8 2B15 4 SK 1 1 4 DPSL 7040 20 2B3 4 SH 7 8 2B15 4 SK 1 1 4 DPSL 8560 25 2B3 4 SH 1 1 8 2B15 4 SK 1 1 4 DPSL 10560 30 2B3 4...

Page 148: ...K 1 1 4 DPX8T 192120 30 2B3 4 SH 1 1 8 2B15 4 SK 1 1 4 DPX8T 256160 40 3B3 4 SH 1 3 8 3B15 4 SK 1 1 4 DPX12T 7250 10 2B3 4 SH 1 3 8 2B15 4 SK 1 1 4 DPX12T 10860 15 2B3 4 SH 1 3 8 2B15 4 SK 1 1 4 DPX12...

Page 149: ...15 1 1 4 DP 4020 1P 15 4032 1 4012 1 4016 7 8 4024 1 1 4 DP 5020 1P 20 4032 1 4012 1 4016 7 8 4024 1 1 4 DP 7530 1P 30 4032 1 4012 1 4016 1 1 8 4016 1 1 4 DP 10040 1P 40 4032 1 4012 1 4024 1 1 8 4024...

Page 150: ...PARTS DPX4T 224120 40 4032 1 4024 1 REFER TO DRAG CONVEYOR PARTS DPX8T 6440 10 4032 1 4024 1 4016 7 8 4024 1 1 4 DPX8T 9660 15 4032 1 4024 1 4016 7 8 4016 1 1 4 DPX8T 12880 20 4032 1 4024 1 4024 7 8...

Page 151: ...2 1 4012 1 4060 1 NONE 4015 1 1 4 DPSL 4530 15 4032 1 4012 1 4016 7 8 4020 1 1 4 DPSL 7040 20 4032 1 4012 1 4016 7 8 4020 1 1 4 DPSL 8560 25 4032 1 4012 1 4020 7 8 4016 1 1 4 DPSL 10560 30 4032 1 4012...

Page 152: ...4024 1 REFER TO DRAG CONVEYOR PARTS DPX8T 256160 40 4032 1 4024 1 REFER TO DRAG CONVEYOR PARTS DPX12T 7250 10 4032 1 4026 1 4016 7 8 4024 1 1 4 DPX12T 10860 15 4032 1 4026 1 4016 7 8 4024 1 1 4 DPX12...

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Page 156: ...cumented REGO Warning Bulletins are useful in training new employees and reminding older employees of potential hazards This Warning Bulletin should be provided to all purchasers of REGO and all perso...

Page 157: ...ce in relief valve parts can impair the proper functioning of the valves Grease placed in the valve body may harden over time or collect contaminants thereby impairing the proper operation of the reli...

Page 158: ...y due to a pressure beyond its start to discharge setting the chances of foreign material lodging between the seat and disc is negligible although the possibility is always present If the relief valve...

Page 159: ...ption The valve manufacturers and LP Gas dealers are naturally concerned about this situation Relief valves over the years may not function properly in several ways They may leak at pressures below th...

Page 160: ...nderwriter s Laboratories or ASME Use of Protective Caps Many of the problems that cause inoperative relief valves could be prevented if proper protective caps were kept in place at all times Collecti...

Page 161: ...ide For Description Installation Overpressure Protection Startup and Adjustment Shutdown Maintenance Parts Ordering Parts List Marshall Excelsior Company Marshall MI 49068 269 789 6700 FAX 269 781 834...

Page 162: ...ct the piping and the regulator for any contaminants before installing Always apply pipe sealant to the male threads of the piping OVERPRESSURE PROTECTION The MEGR 1630 pressure regulator has rated ou...

Page 163: ...e spring Make sure the nameplate is changed to reflect the new outlet pressure range WARNING To prevent placing the range spring under excessive stress always use the correct adjustment screw for the...

Page 164: ...when rebuilding a MEGR 1630 Regulator Replacing the Diaphragm 1 Loosen locknut item 4 and turn adjustment screw item 3 counterclockwise until all spring compression is removed 2 If necessary disconnec...

Page 165: ...wer Spring Guide over 275 psig Pressure Range 10 Diaphragm Neoprene 11 Hex Nut 4 Req d 12 Build Screw 4 Req d 13 Connector Piston Assembly Aluminum Trim 14 Diaphragm Housing Iron 15 Lever Assembly 16...

Page 166: ...164...

Page 167: ...ormal position 1 Normally closed shut off valve 2 Normally open vent valve Area classification 1 General purpose 2 Non incendive Class I II and III Division 2 4 Valve body only 400 600 high capacity v...

Page 168: ...the chart below Normally closed shut off valves General purpose NEMA 4 or 4X Model number prior to October 1 2008 New model designation 808 808 CP 5000 5000 CP 7000 SMM11 CMM11 SMA11 CMA11 HMA11 Norm...

Page 169: ...1 2 4 423 2758 689 B D H 2 6 carbon steel 5 stainless steel 4 DN100 CP B D H 1 cast iron 1 2 4 490 2758 689 2 6 carbon steel 5 stainless steel HC 1 cast iron 719 4137 689 2 carbon steel 5 stainless s...

Page 170: ...80 CP A B C D H 1 cast iron 1 2 4 423 2758 689 B D H 2 6 carbon steel 5 stainless steel 4 DN100 CP B D H 1 cast iron 1 2 4 490 2758 689 2 6 carbon steel 5 stainless steel 1 Special service fuels see p...

Page 171: ...2 1 2 DN65 S 1 1 2 A B C D E F G A B C D F G A B C D E A B C D 1 2 1 2 0 1 2 3 4 0 1 2 3 3 DN80 S 1 1 2 A B C D E F G A B C D F G A B C D E A B C D 1 2 1 2 0 1 2 3 4 0 1 2 3 2 1 2 DN65 C 1 2 1 2 A B...

Page 172: ...C D E 0 1 2 3 0 1 2 3 2 1 2 A B C D E F G A B C D F G A E A E 0 1 2 3 0 1 2 3 2 1 2 DN65 S 1 1 2 A B C D E F G A B C D F G A B C D E A B C D E 0 1 2 3 0 1 2 3 3 DN80 S 1 1 2 A B C D E F G A B C D F G...

Page 173: ...ASTM A126 Class B Carbon steel ASTM A216 Gr WCB Stainless steel ASTM A351 Gr CF8M Low temp carbon steel ASTM A352 Gr LCB 2 Bonnet Body seals and bumper material Item number Description Material 6 Sea...

Page 174: ...required 5 2 5 X X X Sour natural 1 SOUR Analysis required 5 2 5 X X X Town gas 1 TOWN Analysis required 5 2 Std X X X X Land fill gas 1 LAND Analysis required 5 2 5 X X X 1 Other body and trim packag...

Page 175: ...shown on the schematic wiring diagrams below DO NOT EXCEED rated amperage or total load shown Diagrams show valve with a full complement of switches For normally closed valves the wiring diagram illus...

Page 176: ...Standard and CP valves NORMALLY OPEN VALVE 1 3 1 3 4 5 4 6 7 8 7 9 7 8 7 9 10 11 10 12 VCS 1 VCS 2 VOS 1 VOS 2 1 2 3 4 5 6 7 8 9 10 11 12 L N M VCS 1 VCS 2 VOS 1 VOS 2 SPDT SPDT DPDT DPDT SPDT SPDT L...

Page 177: ...steel N A 4 9 E 175 350 N A 5 10 F 185 368 109 79 16 4 6 8 11 8 1 1 4 DN32 S A C Cast iron 61 51 102 N A 4 9 1 1 2 DN40 S A C Cast iron 68 N A 5 10 A C Carbon steel stainless steel N A 5 10 E 173 345...

Page 178: ...11 SMA21 SMA12 SMA22 formerly 5000 STO A 5000 NI STO A NI Manual reset type SMM11 SMM21 SMM12 SMM22 formerly 808 STO M 808 NI STO M NI Valve size Flow capacity Valve type Approximate dimensions in mm...

Page 179: ...ded for terminal block removal Automatic reset type SMA11 SMA21 SMA12 SMA22 formerly 5000 STO A 5000 NI STO A NI Manual reset type SMM11 SMM21 SMM12 SMM22 formerly 808 STO M 808 NI STO M NI Valve size...

Page 180: ...out prior notice 2009 Copyright Maxon Corporation All rights reserved 10 30 1 24 E m 10 09 Available top assembly positions The valve top assembly can be positioned on the body in four different orien...

Page 181: ...exact components for each valve configuration Standard flow and CP flow valve spare parts include the solenoid motor and switches as shown above High capacity valve spare parts include the clutch moto...

Page 182: ...tructions before using the equipment Install the equipment in compliance with the prevailing regulations Bedrijfs en montagehandleiding voor gebruik goed lezen Apparaat moet volgens de geldende voorsc...

Page 183: ...your specific valve Do not exceed nameplate ratings The installation operation and maintenance instructions contain important information that must be read and followed by anyone operating or servici...

Page 184: ...rent model designation former model designation SMA11 5000 CMA11 5000 CP SMA21 STO A CMA21 STO A CP Manual valve Current model designation former model designation SMM11 808 CMM11 808 CP SMM21 STO M A...

Page 185: ...th valve s nameplate voltage within 15 10 for proper operation For electrical wiring schematic see instructions or sample affixed inside valve terminal block cover Grounding is achieved with a groundi...

Page 186: ...ition the top housing back down onto the valve body casting This should align the open shut indicator with its window and provide proper alignment of the internal mechanism 9 Realign holes in valve bo...

Page 187: ...o bracket using the mounting holes appropriate for valve type and size For high capacity valves mount switches on the support stand Position bracket so VCS wand just touches top of actuator then move...

Page 188: ...d 10 30 1 34 E m 10 09 Wand position for normally closed valves Mounting brackets VOS switch wand should be actuated from above VCS switch wand should be actuated from below Mounting bracket A Mountin...

Page 189: ...er it has been in service For specific recommendations on leak test procedures see MAXON Technical Document 10 35 2 Any valve that exceeds the allowable leakage as set forth by your local codes or ins...

Page 190: ...188...

Page 191: ...1 e r u t a r e p m e t t n e i b m a m u m i x a M C 6 6 F 0 5 1 e r u t a r e p m e t d i u l f m u m i x a M e p y t y l f r e t t u B V C s e i r e S e z i S e v l a V w o l F v C r o t c a F 1 m...

Page 192: ...open higher drops and lower flows will result 1 S T P Standard TemperatureandPressure defined at 60 F and 14 7 PSIA and 15 6 C and 760mm Hg Gas Valves are normally sized based on inlet pressureandallo...

Page 193: ...lly open higher drops and lower flows will result 1 S T P Standard TemperatureandPressure defined at 60 F and 14 7 PSIA and 15 6 C and 760mm Hg Gas Valves are normally sized based on inlet pressureand...

Page 194: ...valve is less than fully open higher drops and lower flows will result 1 S T P Standard TemperatureandPressure defined at 60 F and 14 7 PSIA and 15 6 C and 760mm Hg Air Valves are normally sized to m...

Page 195: ...SI Standard B2 1 e z i S A B C D E G C B 1 H M 2 2 1 9 1 4 2 6 4 6 0 3 6 1 3 8 7 1 8 7 0 8 5 1 4 3 9 8 1 1 5 2 3 8 9 1 1 2 6 1 4 1 1 8 3 3 4 9 1 9 1 1 9 6 1 2 1 1 4 9 3 8 3 4 1 3 3 2 6 3 8 3 2 2 6 1 1...

Page 196: ...NSI Standard B2 1 Series BV Balancing Valves Dimensions in inches e z i S A B C D E 2 1 5 2 1 5 2 2 6 1 3 5 7 0 5 2 1 4 3 1 5 2 3 1 4 1 1 8 3 1 8 3 3 9 1 1 4 4 1 2 1 1 1 8 1 5 2 2 6 3 1 3 1 6 5 1 2 8...

Page 197: ...lves Series BV Balancing Valve Series CV Control Valves Typical internal construction Series CV Valve shown Series CV Control Valve Nameplate Order spare parts for Series CV and BV Flow Control Valves...

Page 198: ...teraction with the Flow Control Valve assembly They are not intended to support the weight of the control motor Special provisions will be required to support the weight of the control operators Use o...

Page 199: ...perable and functioning within their respective settings ranges Be sure all air and fuel manifolds are tight and that test ports are plugged if not being used 3 Check that any air handling dampers are...

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Page 230: ...rew terminal adapter is available Adapter bracket for matching shaft height of older motors is available Most motors have field adjustable stroke 90 to 160 Die cast aluminum housing Integral auxiliary...

Page 231: ...ctronic controller that provides a stable noise free proportional current output as specified in Electrical Ratings Input Range below Electrical Ratings Power Consumption See Table 1 Input Range Curre...

Page 232: ...l ended shaft Normally Closed Spring Return 4 Non Spring Return 5 Normally Closed Spring Return A 0 Auxiliary Switches Adjustable Stroke Normally Closed B 1 Auxiliary Switch C 2 Auxiliary Switches D 0...

Page 233: ...Y END POWER END ADAPTER BRACKET 2 9 16 66 5 3 8 137 6 7 16 164 9 16 15 3 4 19 TOP VIEW OF BRACKET TOP VIEW 4 5 8 116 4 1 4 107 2 5 16 58 11 16 17 4 7 8 124 5 9 16 141 1 4 7 5 13 16 148 1 POWER END 2 3...

Page 234: ...power supplies before installation Motors with auxiliary switches can have more than one disconnect CAUTION Equipment Damage Hazard Can damage the motor beyond repair Never turn the motor shaft by han...

Page 235: ...assemblies refer to the instruction sheet packed with the linkage In general check the following points when installing a motor and linkage Adjust valve and louver type damper linkages so the damper...

Page 236: ...ing Wire the motor as follows 1 Remove the wiring box cover by removing the four screws holding the cover to the motor 2 Wire motor to system using quick connect terminals in wiring box 3 Replace wiri...

Page 237: ...turning the motor shaft damages the gear train and stroke limit contacts Adjustable Stroke All models except for M7284C1083 M7284C1091 M7284Q1082 and M7284Q1090 When viewing from the power end of the...

Page 238: ...e between the fully open span position current and the zero position current is defined as the operating span 6 Recheck the start and readjust the span potentiometer if necessary Turn the start potent...

Page 239: ...s 1 Remove the top cover from the motor to gain access to the motor terminals and auxiliary cams 2 Disconnect the controller from the motor 3 Connect a current source to the positive and negative term...

Page 240: ...at the desired point of motor rotation Inspect the motor linkage and valve or damper to see that all mechanical connections are correct and secure In damper installations the pushrod should not extend...

Page 241: ...c 63 2640 08 M S Rev 10 12 Printed in United States By using this Honeywell literature you agree that Honeywell will have no liability for any damages arising out of your use or modification to the li...

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Page 246: ...l amplifier selections Along with the standard UV and Flame Rod amplifiers are UV self check Infrared Cadmium Sulfide and a dry contact amplifier for use with the Fireye Phoenix scanner All amplifiers...

Page 247: ...ilot is provided on some specific models and all MEP500 and MEP600 series program mers Modular MicroM controls incorporate a safety checking circuit that is operative on each start If flame real or si...

Page 248: ...opening motorized 250 VA hold 8 Motor or contactor Terminal 8 rated to energize and de energize 9 8 FLA 58 8 LRA on safety lockout A Alarm 125 VA pilot duty Minimum load requirement 100mA COMBINATION...

Page 249: ...14 TAPERED PIPE THD 1 2 14 STRAIGHT PIPE THD 48PT2 1000 SERIES INFRARED SCANNER 2 1 2 63 5 3 96 100 6 WHEN ASSEMBLED 1 1 4 DIA 1 02 DIA 26 0 HEAT INSULATOR 345 DIA 8 7 TC ER CABLE 1 2 14 TAPERED PIPE...

Page 250: ...neering personnel of the burner boiler or furnace manufacturer OEM or in the performance of duties based on the information from the OEM WARNING This equipment generates and can radiate radio frequenc...

Page 251: ...me fail 5 second PTFI MEP103 Fixed 10 second SISP 10 second MTFI re try once on igniter failure fixed 30 second post purge MEP104 Non recycle on flame fail 10 second PTFI MEP105 Non recycle on flame f...

Page 252: ...y spark termination 5 sec MTFI interrupted pilot selectable recycle non recycle on flame fail output for external controller operation MicroM Amplifier Models MEUV1 UV amplifier 0 8 second FFRT uses U...

Page 253: ...D daughter board and ED580 4 129 145 1 2 3 ED510 remote display mounting kit with 4 8 or 2 cable respectively Provides NEMA 4 protection IT1000 Monitoring device using cellular networks Provides vario...

Page 254: ...und system meeting all the safety requirements will ensure that any AC voltage quality problems such as spikes surges and impulses have a low impedance path to ground A low impedance path to ground is...

Page 255: ...field replaceable fuse The fuse is located on the printed cir cuit board below the transformer In the event the fuse becomes OPEN the Operating Control PTFI and Flame LED s will light However KL or K...

Page 256: ...tings cannot be altered The MEP200 and MEP500 series programmers have a series of 6 dipswitches see Figure 3 which allow the user to program the purge timing trial for ignition timing enable post purg...

Page 257: ...hold for 60 seconds after which safety lockout will occur On recycle operation if this is enabled Terminal 8 will be de energized to allow Terminal 6 to open Recycle Non Recycle Applies to flame failu...

Page 258: ...o show the operational status of the control every minute The LEDs can be tested by pressing and releasing the Reset push button while in the Idle or Off state LOCKOUT CODES All LED s Flashing indicat...

Page 259: ...nal 5 energizing the main fuel valve and removing power from Termi nal 4 turning off the spark igniter When the operating control opens the control de energizes Terminal 3 and Terminal 5 and the pro g...

Page 260: ...e Power is then removed from Terminal 4 turning off the spark igniter When the operating control opens the control de energizes Terminal 3 and Terminal 5 and the pro grammer reverts back to an Idle st...

Page 261: ...11 for configuration wiring Air Flow LED will blink while flame is detected TIMING CHART Terminal 5 is energized 3 seconds after flame is detected Re ignited PTFI on flame fail after Terminal 5 energ...

Page 262: ...table from 0 to 90 seconds MEP235 The MEP235 programmer operates the same as the MEP230 except flame failure during the firing period causes lockout Dipswitch 6 refers to Recycle Non Recycle on a loss...

Page 263: ...on of a pilot stabilization period as well as main trial for ignition period They also come equipped with a bank of dipswitches that allow the user selectable prepurge timing selectable PTFI timing se...

Page 264: ...erlock circuit after flame is proven Selectable purge times are 7 10 15 and 30 seconds 10 second timing begins 3 seconds after flame is proven Selectable Recycle Non Recycle operation on loss of flame...

Page 265: ...detector The MEP696 and MEP697 provide a control line used to energized and de energize a relay located on the MED8 and MED9 daughter boards TIMING CHARTS 0 Second post purge on operating control ope...

Page 266: ...ockout from pushbutton TYPE MEP304 PROGRAMMING SEQUENCE L1 7 ON PURGE COMPLETE FIRING PERIOD L1 7 OFF 10 SEC PTFI 5 SECOND PURGE 8 T E R M I N A L S 3 4 5 POST PURGE INTERLOCK AIR FLOW PROVEN 5 SEC PI...

Page 267: ...into purge Modulate contacts on daughter board change state 1 second into Auto TYPE MEP397 PROGRAMMING SEQUENCE L1 7 ON PURGE COMPLETE FIRING PERIOD L1 7 OFF 7 SEC PTFI 1 5 SECOND PURGE 8 T E R M I N...

Page 268: ...nstalled functions FIGURE 4 PLUG IN BOARD LOCATION AND INSTALLATION Installation For upgrading standard units or for replacing the installed plug in board grasp plug in board at the top and pull away...

Page 269: ...burner system where multiple MicroM s are mounted in a common panel The reset push button located on the MicroM daughter board is in parallel with the remote reset terminals when provided by the other...

Page 270: ...address on the control depress and release the RESET push button and observe the LED pattern If the RESET switch is untouched for 30 seconds the current address displayed will be stored to memory and...

Page 271: ...u and return the display to the top of the main menu Number of burner operating hours Terminal 5 energized Number of burner cycles Number of burner lockouts Number of hours the control has been powere...

Page 272: ...module is an EUV1 or an ERT1 AMP TYPE MEUV SCRL AUTO 45 Flame Failure Response Time FFRT is 3 seconds FLAME FAIL TIME 3s SCRL AUTO 45 Purge timing selected by the dipswitches is 7 seconds PURGE TIME...

Page 273: ...Y terminal I 7 is open MODE AUTO 45 Mode key returns to run message FLAME SIGNAL COMMUNICATIONS The protocol to be used is Modbus RTU This is implemented by the master PC PLC etc issuing a poll to the...

Page 274: ...AT Defines Timer Type 03 1 TIMER Time Flame Address 04 1 FLAME Flame Signal 05 1 3 LOGSTAT Current logic module PURGE PTFI AUTO See Table 1 06 1 INPUTS Input limits state 07 1 OUTPUTS Output relays st...

Page 275: ...can be a running timer such as is used in purge a flame signal or meaningless Only the lower nibble of GSTAT has any value If this value is 0 then the TIMER value has no meaning The value in TIMER is...

Page 276: ...curs MPREPURGE1 is the period of time prior to PURGE where the control checks the status of the air flow interlocks or in the case of the Flame Monitor high fire proving switch D 8 If found open the c...

Page 277: ...MEP100P 0H 05H MEP109 0H 06H MEP130 0H 08H MEP104 0H 09H MEP105 0H 0AH MEP106 0H 0BH MEP107 0H 0CH MEP108 0H 0DH MEP230 1H 01H MEP230H 1H 02H MEP235 1H 04H MEP236 1H 05H MEP290 1H 06H MEP238 1H 09H M...

Page 278: ...age 1 1 L1 7 OPEN 2 2 FALSE FLAME 3 3 STARTING BURNER 4 4 5 5 INTRLCK OPEN 6 6 LOCKOUT LINE FREQUENCY NOISE DETECTED 7 7 LOCKOUT FLAME FAIL PTFI 8 8 UNIT ADDRESS 9 9 MTFI 10 0AH IGNITION TIMING 11 0BH...

Page 279: ...s the most significant bit To increment the address counter depress and release the RESET push button and observe the LED pattern If the RESET switch is untouched for 30 seconds the current address di...

Page 280: ...or interlocks Failure to follow these guidelines may result in an unsafe condition hazardous to life and property Use of Test Meter All Controls Testing the Fireye MicroM Controls requires the use of...

Page 281: ...of the trial for ignition interval selectable by dip switch 4 and go into safety shutdown Minimum Pilot Test This test assures that the flame detector will not sense a pilot flame too small to light...

Page 282: ...in the flame failure response time of the control FFRT determined by the selection of the amplifier verify the UV flame detector is not actu ated by the ignition spark If spark is detected a metallic...

Page 283: ...ME LED COME ON YES MP100 4 7 SECONDS MP230 PREPURGE DELAY TIME NO YES NORMAL LOCKOUT NO NO NO NO NO YES AMPLIFIER DEFECTIVE OR MEC120 REPLACE SCANNER REPEAT SITUATION 1 LED GO OFF AFTER SUITABLE DELAY...

Page 284: ...BLESHOOTING TIPS 1 Verify that there is a solid earth ground wire brought to the panel that the Fireye base is mounted to 2 In a rectification system verify that terminal S1 is solidly earth grounded...

Page 285: ...ol wiring procedures which deviate from those shown in the diagrams may bypass safety functions designed in the control Check with the Fireye Representative before deviating from the recommended wirin...

Page 286: ...MOTOR ALARM 8 120VAC 50 60Hz T P FLAME AMPLIFIER SPARK K1 KF 1 PILOT VALVE IGNITION H 2 FLAME SCANNER OR CONTACTOR OPERATING CONTROLS KB KA AIR FLOW INTERLOCK FLAME ROD ONLY KL WATCHDOG F1 6 MV MV S1...

Page 287: ...ER INTERRUPTED K1 KF 1 PILOT GAS VALVE H N 2 FLAME SCANNER MAIN FUEL OR CONTACTOR VALVE AND IGNITION TRANSFORMER GAS PILOT VALVE OPERATING CONTROL KA KB AIR FLOW INTERLOCK FLAME ROD ONLY KL WATCHDOG F...

Page 288: ...AMPLIFIER KF 2 KF 1 H N 2 FLAME SCANNER ENABLE DISABLE KA KB SOURCE ISOLATED SWITCHED OUTPUTS REFER TO LOAD RATING OUTPUTS INPUT FUSE F1 CAN BE REMOVED FLAME ROD ONLY KL WATCHDOG F1 6 PV MV S1 7 3 5 4...

Page 289: ...E SWITCH G R STOP START LR 1 AIR FLOW BLOWER OR LATCH HOT NEUTRAL MULTIPLE BURNER SYSTEMS UTILIZING SEMI AUTOMATIC OPERATION INCORPORATE THE FIREYE MODULAR MI CROM CONTROLS IN A CASCADING SEQUENCE WHE...

Page 290: ...terminal 3 FLAME SCANNER OR CONTACTOR OPERATING CONTROL KB KA Combined current from Terminal 8 must not exceed 9 8 Amps AIR FLOW INTERLOCK FLAME ROD ONLY KL WATCHDOG F1 6 PV MV S1 7 3 5 4 1 A S2 INTE...

Page 291: ...of a single point ground as described above and could also present a safety hazard INSTALLATION Do not run high voltage ignition transformer wires in the same conduit with flame detection wiring Do n...

Page 292: ...for proper gapping and cracked ceramics At ignition time the high energy from the ignition transformer will attempt to conduct to the point of least resistance and with an improper spark gap where the...

Page 293: ...lled on a burner To increase scanner sensitivity with UV1A UV2 Scanners a quartz lens permits location of the scanner at twice the normal distance Use 1 2 x 1 1 2 pipe nipple between UV1A Scanner and...

Page 294: ...for three consecutive shutter closed periods WIRING UV SCANNERS To connect the scanner to the control the UV1A Scanner is supplied with 36 or 72 of flexible cable The 45UV5 is supplied with four 72 i...

Page 295: ...y sighting position has been confirmed by operating tests the sight tube should be firmly welded in place Wiring Attach the cable supplied with the scanner to a junction box Splice the cable wires to...

Page 296: ...with the flame 6 It is preferable to angle the rod downward to minimize the effect of sagging and to prevent it from coming in contact with any object 7 An adequate grounding surface for the flame mus...

Page 297: ...ll forewarn any deterioration in the capability of the flame detector or its application Contacts There are no accessible contacts in the MicroM Where contacts are used their design assures long troub...

Page 298: ...IAL APPLICATIONS HIGH TEMP 3 8 PLUG BY OTHERS AIR ENTRY PURGE AND COOLING 35 127 HEAT INSULATING NIPPLE 35 127 HEAT INSULATING NIPPLE 60 1199 1 2 SEALING COUPLING WITH QUARTZ WINDOW REQUIRED WHEN SCAN...

Page 299: ...SWIVEL MOUNT 60 302 STANDARD MOUNTING BURNER FRONT PLATE 1 2 UV SCANNER TYPE UV 1A 1 2 NIPPLE 1 2 SWIVEL MOUNT 60 302 STANDARD MOUNTING WITH PURGING COOLING AIR 1 2 NIPPLE 1 2 NIPPLE TEE PIECE 1 2 NIP...

Page 300: ...only Dipswitch 8 sets Recycle Non Recycle Operation MP560 Programmer Module has Check Run Switch Note 1 For Standing Pilot clip out red jumper on MP100 See fig 19 on page 55 Note 2 Dipswitch 8 ON whe...

Page 301: ...56 FIGURE 19 Red jumper wire Red wire...

Page 302: ...57...

Page 303: ...defective in material or workmanship or which otherwise fails to conform to the description of the product on the face of its sales order THE FOREGOING IS IN LIEU OF ALL OTHER WARRANTIES AND FIREYE M...

Page 304: ...d before operating the motor Motor Enclosure ODP Open drip proof motors are intended for use in clean dry locations with adequate supply of cooling air These motors should not be used in the presence...

Page 305: ...at less than 80 C or running Apply grease gun to fitting or grease hole Too much grease or injecting grease to quickly can cause premature bearing failure Slowly apply the recommended amount of greas...

Page 306: ...trical connection cover plates or lids must be installed before operating the motor Motor Enclosure ODP Open drip proof motors are intended for use in clean dry locations with adequate supply of cooli...

Page 307: ...40 50 2 12 60 0 4 1 13 4 Weight in grams 0 005 DB Procedure Clean the grease fitting or area around grease hole if equipped with slotted grease screws If motor has a purge plug remove it Motors can be...

Page 308: ...utoff Valves C I 3 9 File 112872 8210 8214 3 Valves for Hazardous Locations File 013976 226787 1 NC LP Systems Gas Shutoff Valves 1 4 to 3 4 NPT 2 2 SERIES 8210 8214 8262 226787 4 8 91 Valve Parts in...

Page 309: ...Btu cu ft or more 1 6 Specific Gravity Gas Solenoid Options Base Catalog Number Resilient Materials Standard Rebuild Kit NEMA Type 3 9 72 Leads High Temp Wiring Box Screw Terminal Brass Aluminum NBR...

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