Del ozone TrioPure 25 Installation And Operation Manual Download Page 14

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TrioPure

Sanitation System

DEL Ozone · San Luis Obispo, CA 93401 · USA · 800-676-1335 · Fax: 805-541-8459

2F Electrical

IMPORTANT:

Electrical connections must be made by a

certified electrician. Use copper conductors only. Follow

local and NEC codes. Connect only to a circuit protected by

a Class A GFCI.

Step 1

Determine the voltage required for your installation.

Your TrioPure

is configurable for either 120 V or 240 V AC.

Step 2 - For 120 V installations, install the 3.0 A fuse (3A G

type) into the fuse holder. For 240 V installations, install the

1.5 A fuse (3 AG type) into the fuse holder. The fuses are in a

bag attached inside the enclosure near the terminal block.

Warning:

Failure to install the correct fuse voids the warranty

and can present a potential fire and/or electrical hazard.

Step 3 -

Open the front clear cover by opening the latch on

the right side of the enclosure.

Step 4 -

Remove the front panel by pulling off the

Chlorine

Control Knob

and unscrewing four (4) Phillips head 6-32

screws. Locate the terminal block (TB-1).

Figure - 10 Terminal Block 120

V Configurations

Figure - 11 Terminal Block 240

V Configurations

Step 5

- The main power wiring should be routed through 1.5

cm (½”) hole on the left side of the enclosure using appropriate

liquid tight strain relief or conduit (not supplied).

Step 6 -

Connect the main wires to TB-1 as show in

Figure 10

for 120 V installations or

Figure 11

for 240 V installations.

Step 7 -

Connect the local common bonding grid in the area of

the swimming pool, spa or hot tub to the bonding lug (on the

left exterior of the unit) with an insulated or bare solid copper

conductor not smaller than 8 AWG (US) or 6 AWG (Canada).

Step 8 -

Attach the cover plate with the four (4) Phillips head

6-32 screws. Replace the

Chlorine Control Knob

onto the

extended “D” control shaft. Ensure that the ON/OFF switch

is in the “OFF” position. Close and latch the clear cover.

Note:

The TrioPure

must be hard-wired to the AC line side for

24 hour operation to 120 V/60 Hz or 240 V/60 Hz ONLY using

liquid tight fittings/conduit and wire gauges meeting local codes

for the voltage required. Use a permanent marker to indicate

either 120 V or 240 V configuration on the side label found on

the left side of the TrioPure

Summary of Contents for TrioPure 25

Page 1: ...PO CA 93401 WARNING OPERATING THE TRIOPURE 25 WITHOUT WATER FLOW THROUGH THE CELL CAN CAUSE A BUILD UP OF FLAMMABLE GASES WHICH CAN RESULT IN FIRE OR EXPLOSION LABEL FOR THE TRIOPURE 25 ENGLISH TRIOPURE 25 REPLACEMENT CELL REPLACEMENT CELL FOR THE CHLORINE GENERATING DEVICE TRIOPURE 25 REGISTRATION NUMBER 28566 PEST CONTROL PRODUCTS ACT THIS CELL MUST BE USED ON THIS MODEL OF CHLORINE GENERATING D...

Page 2: ...DEL Ozone San Luis Obispo CA 93401 USA 800 676 1335 Fax 805 541 8459 110105 4 0777 Rev E Installation and Operation Manual TrioPure 25TM Soft Water Sanitation System AUTOMATIC 09 JUL 2007 ...

Page 3: ... post If mounting the TrioPureTM on a post it must be centered on a flat panel of water proof material at least 457mmx610mm 18 x24 Do not enclose the TrioPureTM in any box Do not install it above any heat source Install the TrioPureTM a minimum of 3 m 10 ft from the pool edge See your local building codes for any additional requirements The TrioPure must be installed in an outdoor location or indo...

Page 4: ...redient of Sodium Hypochlorite to supplement the Chlorine production in the TrioPure 25 9 When properly maintained and cleaned and under normal use conditions the life expectancy of the chlorinator cell and electrodes is three years minimum approximately 15 000 hours of operation 10 NOTE For outdoor pools chlorine residual can be protected from destruction by sun s rays by addition of cyanuric aci...

Page 5: ...t Sizing Table 11 3H When to Add Salt 12 SECTION 4 Operation 4A Initial Start Up Procedure 13 SECTION 5 Monitoring Maintenance 5A Front Panel Diagnostics 16 5B Water Chemistry Parameters 16 5b 1 Chlorine Level Requirements 16 5b 2 pH Level 16 5b 3 Calcium Hardness and Total Alkalinity 17 5b 4 Cyanuric Acid stabilizer conditioner 17 5b 5 Salt Level salinity 17 5b 6 Saturation Index Si 17 5b 7 Nitra...

Page 6: ...ich then recombine into ozone molecules The TrioPure s internal pump provides suf ficient water flow through the TrioPureTM to draw this ozonated air into the water stream Chlorine is made by electrolyzing low concentrations of salt water in the pool freeing the chlorine from the sodium chloride molecules in the salty water The TrioPureTM salt chlorination sub system routinely shuts down during cl...

Page 7: ...eyeball fittings or the use of a grav ity drains as return lines are recommended since they can better mix and disperse treated pool water Plumb the TrioPureTM to the bypass manifold using a minimum amount of plumbing fittings This minimizes backpressure The TrioPureTM has been designed with an electronic water flow switch This device automatically shuts down both the salt chlorinator and ozone su...

Page 8: ...ny box Do not install it above any heat source Install the TrioPureTM a minimum of 3m 10 ft from the pool edge Do not install the TrioPure in direct sunlight In locations where the daytime temperatures regularly exceed 37ºC 100º F the internal thermal protection switch may shut down the TrioPure When the temperature drops the TrioPure power will be restored 2E Plumbing 2e 1 Installing the TrioPure...

Page 9: ...aning and a ball valve after the Bypass Manifold to control water flow through the Salt Cell Figure 2 Existing Pool Pool Only No ICS Solar No Solar Bypass Manifold plumbed between the filter and heater Note In the case of Solar the manifold is to be before the diverter valve that serves both the solar and non solar heaters TrioPureTM return port of the bypass manifold capped off Return from TrioPu...

Page 10: ... the Salt Cell Figure 4 New Pool Pool Spa Combination No ICS No solar Manifold to be plumbed in the pool return after the 3 way valve that diverts water between the pool and spa TrioPureTM return port of the bypass manifold capped off Return from TrioPureTM plumbed to a dedicated 2 cm return to the lowest point of the pool To minimize the size of ozone bubbles use a dispersion cap or main drain co...

Page 11: ...ol Pool Spa Combination ICS No solar Manifold to be plumbed in the pool return after the 3 way valve that diverts water between the pool and spa Return from TrioPureTM plumbed to the line of the ICS that goes to the lowest point of the pool This is after the ICS diverter valve A light duty check valve must be placed between the diverter valve and the point where the TrioPureTM enters the ICS line ...

Page 12: ...alves on the inlet and outlet of the Triopure to facilitate Salt Cell removal for cleaning and a ball valve after the Bypass Manifold to control water flow through the Salt Cell Figure 8 Existing Pool Pool Spa Combination No ICS Solar Manifold to be plumbed between the filter and heater TrioPureTM return port of the bypass manifold capped off Return from TrioPureTM plumbed into a tee in the main p...

Page 13: ...uts off water to the TrioPure when in spa mode If this is overlooked the TrioPureTM will pump water from the spa into the pool when in spa mode Del recommends installing 2 cm ball valves on the inlet and outlet of the Triopure to facilitate Salt Cell removal for cleaning and a ball valve after the Bypass Manifold to control water flow through the Salt Cell Special Note about Spillway Valves on Poo...

Page 14: ...minal block TB 1 Figure 10 Terminal Block 120 V Configurations Figure 11 Terminal Block 240 V Configurations Step 5 The main power wiring should be routed through 1 5 cm hole on the left side of the enclosure using appropriate liquid tight strain relief or conduit not supplied Step 6 Connect the main wires to TB 1 as show in Figure 10 for 120 V installations or Figure 11 for 240 V installations St...

Page 15: ...ture water from about 457mm 18 in deepinacontainer andthentestthiswatersample Add enoughsalttoobtainasalinityofapproximately3 500ppm Refer to Salt Sizing Table Figure 14 on pages 11 12 3E How to Add Salt Step 1 Evenly disperse the proper amount of salt around the perimeter of the pool Run the main pool circulation pump for 24 hours and agitate any undissolved salt deposited at the bottom of the po...

Page 16: ... 3500 PPM Salt Residual Pool Volume in Litres Gallons Current Salt Residual Level in PPM mg l Kilograms of Salt 99 6 pure Sodium Chloride Needed for 3500 PPM Salt Residual Current Salt Residual Level in PPM mg l Pool Volume in Litres Gallons Pool Volume in Litres Gallons 18 750 28 125 37 500 46 875 56 250 65 625 75 000 84 375 93 750 5 000 7 500 10 000 12 500 15 000 17 500 20 000 22 500 25 000 0 66...

Page 17: ...nitial preparation and start up In this situation the TrioPure may not display 10 at the maximum setting The addition of more salt to the pool may allow the Chlorine Output display to reach maximum readings 12 TrioPureTM Sanitation System 3G Salt Sizing Table Continued DEL Ozone San Luis Obispo CA 93401 USA 800 676 1335 Fax 805 541 8459 Figure 14 Cont 1000 242 247 251 256 261 266 270 275 280 1250 ...

Page 18: ...he water chemistry water tem perature and salt level salinity and adjust as needed all must be within the limits specified in Section 5B Monitoring Maintenance of this manual before starting the TrioPureTM Step 2 Turn on main pool pump before starting the TrioPureTM Note Ozone may cause temporary clouding of water in pool on initial startup first 24 48 hours as the ozone causes organic matter to f...

Page 19: ...Step 7 Observe the color of the following status LED lights Ozone Production cell TrioPure 25 O3 Cell 1 O3 Cell 2 Water Flow Water Temperature All above LEDs should be green If any LEDs are red please see the Troubleshooting section Chapter 6A for assistance Step 7a Observe that the Chlorine Production LED display reads OF Figure 16 Figure 17 Figure 18 DEL Ozone San Luis Obispo CA 93401 USA 800 67...

Page 20: ...cell Step 9 Turn Chlorine Control knob up about half way point ing straight up Step 10 Observe Chlorine Production display the Low Salt light will flash and the display will read 0 until the TrioPureTM chlorinator comes on line Step 11 Check pool free chlorine levels every 24 hours and adjust Chlorine Control knob as necessary to get between 1 0 and 3 0 ppm Figure 19 Figure 20 Figure 21 ...

Page 21: ...lted A Pb error is displayed Water Temperature Indicator The Water Temperature LED indicator is normally green water between 15 and 40 C 59 104 F A red Water Temperature LED indicates water temperature is either too low or high DEL Ozone San Luis Obispo CA 93401 USA 800 676 1335 Fax 805 541 8459 5b 1 Chlorine Level Requirements During peak sanitizer demand rainy season heavy bather load wind storm...

Page 22: ...2 200 2 3 4001 5000 12 5 39 C 0 9 600 2 4 250 2 4 5001 6000 12 6 Test your swimming pool water for pH Calcium Hardness Total Alkalinity TDS Levels Use the equivalent factors in the Si equation EXAMPLE For a pool with tested levels of pH 7 6 Temperature 27 2 c Calcium Hardness 300 Total Alkalinity 140 and TDS 4 500 the calculated Saturation Index would be Si 7 6 0 7 2 1 2 2 12 5 0 1 The acceptable ...

Page 23: ...urface with the front of the cell facing up Install the elbow fitting to the union at the Water Out location on the chlorinator cell Prepare a solution of 4 parts water to 1 part Muriatic Acid Always add acid to water never add water to acid Carefully pour acid solution into the elbow fitting just until the Chlorinator Cell plates are submerged Allow the plates to soak for about 30 minutes or unti...

Page 24: ...his knob is unscrewed the chlorinator cell will lower Use caution and do not allow the weight of the chlorinator cell to stress the wires on the electrical connectors 19 2 Disconnect quick disconnect fitting 4 Remove attachment shaft 5 Remove chlorinator cell by turn ing knob counterclockwise 1 Turn power off 6 Disconnect the two small electrical connectors 3 Remove the two electrical connectors F...

Page 25: ... level If the salt level is below 3 000 ppm then add salt refer to Section 3 3H When to Add Salt on page 12 run the pool pump for 24 hours then check the salt level again Repeat as needed to bring the salt level to within 3 000 to 5 000 ppm B Low Water Temp B Check the pool temperature If the pool water tem perature is low combinations of low temperature and or Chlorine Control setting can cause t...

Page 26: ...urn the power on to the TrioPureTM and main pool circuit breaker and check that both Water Flow and Ozone Production cell indicators are green Water Temperature Indicator turns red Chlorine Production displays Pb A Water is too hot A Lower the pool s water temperature to less than 40 C The Water Temp indicator should return to green when the pool temperature is back within the TrioPure s specified...

Page 27: ...or cell A Check the pool salt level salinity and water tem perature If either level is low this may affect the amount of chlorine production If the tested free chlorine level is too low or if the pool shows signs of insufficient chlorine production algae or chlorine smell in the pool water you may increase the salin ity slightly in order to make the TrioPureTM produce more chlorine Add salt in sma...

Page 28: ...hone number 6 Pool Salt Level 2 The selling dealer s name 7 Pool pH Chlorine Level Total Alkalinity 3 Model Trio 25 serial and proof of date of purchase 8 TrioPureTM Chlorine Production reading 4 Date code on TrioPureTM 9 Status of TrioPureTM Ozone cell LED s 5 The date and description of the failure 10 Status of TrioPureTM Water flow temp LED s Authorization to return a unit or part to the plant ...

Page 29: ...Y FOR THE BALANCE OF THE ORIGINAL WARRANTY PERIOD NOTE USE ONLY DEL OZONE AUTHORIZED REPLACEMENT PARTS USE OF ANY OTHER PART S WILL AUTOMATICALLY VOID THIS WARRANTY THIS LIMITED WARRANTY DOES NOT INCLUDE ANY OF THE FOLLOWING a repairs modifications made or attempted by other than DEL Ozone or one it its Authorized Service Centers b any repair or replacement of such parts necessitated by faulty ins...

Page 30: ......

Page 31: ...formation This service and this information do not replace the official hard copy label The PMRA does not provide any guarantee or assurance that the information obtained through this service is accurate current or correct and is therefore not liable for any loss resulting directly or indirectly from reliance upon this service ...

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