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1)

 Minimum safe capacity of accumulation tank calculated according to PN-EN 303-5:2012 for burnout time T of 5 hours 

2)

 Maximum heated area has been calculated based on individual demand for heat q=80 W/m

and rooms of standard height of 2.5 m. 

3) 

For the bulk density of fuel 0.8 kg/dm

3

 

4) 

Fuel consumption for hard coal, with a 

calorific value 28000±300 kJ/kg.

 

 

7.

 

BOILER TRANSPORT AND INSTALLATION.

 

7.1.

 

TRANSPORT AND STORAGE.

 

 

Boilers  are  delivered  on  a  pallet,  foil-wrapped  and  are  fully 

assembled.  It  is  recommended  to  transport  the  boiler,  in  such  packing 

condition, as close as the possible target location for installation, what will 

minimize the possibility of damage of the boiler enclosure.

 

All remaining parts of the packing should be removed in such a way 

that it will not pose any hazard for people and animals.

 

Fittings, equipment, manuals and warranty cards are located in  the 

furnace chamber, packed and protected against damage.

 

The components are to be installed by the user according to the 

enclosed manuals.

 

Appropriate lifts are to be used for lifting and lowering the boiler. For 

transport,  the  boiler  is  to  be  secured  against  moving  and  tilting  on  a 

vehicle's platform by means of belts, wedges and wooden blocks.

 

7.2.

 

BOILER ROOM REQUIREMENTS.

 

 

Conditions,  which  should  be  fulfilled  by  the  boiler  room  where  the 

fuel-fired boiler will be installed, depending on the regulations currently in 

force in the country of destination.

 

In  Poland,  these  conditions  are  regulated  by  the  Regulation  of  the 

Minister of Infrastructure of 12 March 2009 on technical conditions which 

should be fulfilled by buildings and their location. The revised regulation is 

valid from 8 July 2009 /Journal of Laws No. 56/2009 item 461/ and quotes 

the  text  of  the  standard 

PN-B/02411:1987  Heat  Engineering.  Built-in 

boiler rooms fired with solid fuel. Requirements.

 

In  accordance  with  these  regulations  the  room,  where  the  boiler  in 

installed,  cannot  be  intended  for  temporary  and  permanent  stay  of 

people.  This  should  be  a  separated  technical  room  with  a  height  not 

smaller than 2.2 m in case of new buildings. In  the case of the already 

existing buildings, the allowable height is equal to at least 1.9 m.

 

 

 

 

  

 

    

 

 Hint!

 

The boiler is to be transported in a vertical position!

 

 

The  boiler  is  to  be  stored  in  a  non-heated  room,  under  a  roof  and 

with efficient ventilation.

 

Prior  to  installation,  it  is  to  be  determined  if  all  parts  have  been 

delivered  and  if  they  are  in  good  technical  condition.  Installation  of 

additional elements has been described on pp. 37.-38.

 

Fuel 

should  be  stored  in  the  separated  technical  room  near  the  boiler. 

The floor in the room, where the boiler is located should be made of non-

flammable materials. In the case of floors made of flammable materials, it 

should be covered with a steel sheet of thickness at least 0.7 mm to the 

distance minimum of 0.5 m of boiler edge.

 

Pressure ventilation

 

of boiler-room fired with solid fuels, of installed 

thermal  power 

up  to  25  kW

 

should  be  executed  as  non-closeable 

opening  of  area  at  least  200  cm

2

.  In  case  of 

exhaust  ventilation 

-  the 

boiler’s room to 

25 kW 

should have an exhaust duct of cross-section not 

smaller than 14x14 cm.

 

Specification / boiler type

 

Unit

 

12

 

17

 

22

 

Nominal power

 

kW

 

12

 

17

 

22

 

Min. safe capacity of accumulation tank

1)

 

L

 

600

 

900

 

1200

 

Boiler class according to PN-EN 303-5:2012

 

 

class 5

 

class 5

 

class 5

 

Heating area

 

m

2

 

2.4

 

2.7

 

3.1

 

Area of heated rooms

2)

 

m

2

 

to 150

 

to 210

 

to 275

 

Primary fuel

 

 

hard coal

 

Fuel class

 

 

fossil fuel a

 

Single fuel charging 3)

 

kg

 

~19

 

~23

 

~31

 

Fuel consumption 4)

 

kg/h

 

1.6

 

2.4

 

3.2

 

Burn time with rated power

 

h

 

~12

 

~10

 

~10

 

Optimum thermal efficiency 

 

%

 

90.1

 

89.8

 

91.4

 

Max. permissible work pressure

 

bar

 

1.5

 

Required flue gas draught

 

mbar

 

0.19

 

0.21

 

0.23

 

Flue gas temperature

 

for nominal power

 

°C

 

148

 

149

 

145

 

for minimum power

 

°C

 

not applicable

 

Flue gas stream

 

for nominal power

 

g/s

 

7.1

 

10.2

 

13.2

 

for minimum power

 

g/s

 

not applicable

 

Max. supply water temperature min./max.

 

°C

 

65/90

 

Min. return water temperature

 

°C

 

55

 

Temperature adjustment range

 

°C

 

30-90 /draught regulator/

 

Boiler weight

 

kg

 

~379

 

~411

 

~465

 

Boiler water tank capacity

 

l

 

80

 

87

 

98

 

Resistance of flow through boiler            

ΔT=10K 

   

 

ΔT=20K

 

mbar  

mbar

 

4.1

 

1.2

 

5.3

 

1.7

 

8.5

 

2.1

 

Chimney dimensions

 

cm x cm

 

Ø mm

 

14x14

 

160

 

14x14

 

160

 

16x16

 

180

 

Minimum chimney height

 

m

 

5

 

5.5

 

6

 

Width

 

mm

 

645

 

695

 

745

 

Depth

 

mm

 

1335

 

1335

 

1415

 

Height

 

mm

 

1010

 

1010

 

1010

 

Supply / return socket diameter

 

 

GW 1½”

 

Release socket diameter

 

 

½”

 

½”

 

½”

 

Flue size

 

mm

 

159

 

159

 

178

 

Maximum permissible ambient temperature

 

°C

 

50

 

Noise level

 

dB

 

 

The  boiler  room  should  be  located,  if  possible,  centrally  in  relation  to 

heated  rooms;  the  boiler  should  be  located  as  close  to  the  chimney  as 

possible. The boiler room door should open outward and are to be made 

of non-flammable materials. 

 

 

 

Summary of Contents for CLEAN HEAT

Page 1: ...operating manual central heating boiler dws translation of original operating manual edition 12 January 2022 CLEAN HEAT...

Page 2: ...ation Module B type of project with the requirements specified in Directive 2014 68 EC have been carried out in the presence of the Office of Technical Inspection as the Notified Body UDT CERT No 1433...

Page 3: ...correctly filled copy of the Warranty Card to the following address DEFRO R Dziube a sp k Centrum Serwisowe Ruda Strawczy ska 103a 26 067 Strawczyn By sending back your warranty card you will be regis...

Page 4: ...LAINT FORM 31 20 COMPLAINT FORM 33 21 COMPLAINT FORM 35 List of tables Table 1 Equipment of the DWS boiler Table 2 Dimensions of the DWS boiler charging chamber and fuel charging hole Table 3 Basic di...

Page 5: ...rgin with respect to actual requirements resulting from the building heat balance All the most important information included in the operating manual is distinguished by marks pointing out the user s...

Page 6: ...nd ash is gravitationally transferred to the ash pan chamber Arrangement of charging furnace and ash pan doors allows easy access to cleaning of charging furnace and ash pan chamber Cleaning doors are...

Page 7: ...nace chamber the lowest dimension just over the grate and the biggest at the top of the chamber is given Table 2 Dimensions of charging chamber AxB1 B2xC and fuel charging hole D for DWS boilers Pictu...

Page 8: ...ion 11 connector for installation of return water temperature sensor 12 flue 13 connector for fan supporting the draught 14 flue cleanout opening 15 cover of the side cleanout opening I 16 side cleano...

Page 9: ...be stored in a non heated room under a roof and with efficient ventilation Prior to installation it is to be determined if all parts have been delivered and if they are in good technical condition In...

Page 10: ...flammable beech wood oak wood plywood C2 medium flammable pine wood larch wood spruce wood cork sawn wood boards rubber carpet C3 easily flammable asphalt ply celluloid mass polyurethane polystyrene p...

Page 11: ...not exceed 30 m Values of internal diameters of pipes protecting the boilers assumed according to PN 91 B 02413 are presented in the below table Table 6 Nominal and internal dimensions of safety and...

Page 12: ...re in a boiler The thermostatic head of the controller under the influence of the water temperature fluctuations using a lever and chain opens or closes a flap in furnace and ash pan doors increasing...

Page 13: ...sure by not more than 10 In case of exceeding of pressure set water outflows through the discharge conduit what results in a decrease of pressure in the system Water and steam outflowing from the valv...

Page 14: ...supply with cold water 7 20 19 18 17 2 13 p outflo w 1 boiler 2 domestic hot water pump 3 non return valve 4 central heating pump 5 floor heating pump 6 three way mixing valve 7 accumulation tank 8 t...

Page 15: ...ney will start from the level of the boiler room floor because flue gases getting out of the boiler should have a reflection possibility It is also important to have a cleanout opening with tight clos...

Page 16: ...t out through the charging hole seal Picture 15 Correct position of secondary air flow damper of nozzle during firing up the boiler Hint Before charging set the lever of the short cycle to OPEN this w...

Page 17: ...the factory settings 8 4 LOW TEMPERATURE CORROSION The boilers should be operated with differences between supply and return temperatures within the range of 10 20 C and return water temperature not s...

Page 18: ...is necessary in the case when low temperatures are maintained for a long time This operation is intended for increasing life of the boiler NOTE The above mentioned operations should be also absolutel...

Page 19: ...ves Required temperature cannot be reached too low fuel calorific value add fuel of higher calorific value or replace with fuel of required parameters too much chimney s draught use draught regulator...

Page 20: ...are to be removed immediately 8 In the winter it is not recommended to make heating breaks as water in the system can freeze which is particularly dangerous as starting up the boiler when the central...

Page 21: ...f purchase c brief description of fault d boiler protection system type of the expansion vessel e detailed address and phone number of the Purchaser If the following cases are complained about incorre...

Page 22: ...lements lack of spare parts at the supplier adverse weather conditions force majeure 6 Failure to carry out repairs within this period cannot constitute a ground for any claims against DEFRO R Dziube...

Page 23: ...d central heating system safety fittings in accordance with PN EN 12828 safety valve manometer air vent BVTS valve cooling coil pipe capacity of membrane expansion vessel in accordance with PN EN 1282...

Page 24: ...ire quenching system and pipe testing BVTS valve and FIREFIGHTER system checking connection of fuel charger container with the boiler charging fuel container with fuel checking coal charging by the ch...

Page 25: ...iler room distance from gear motor to wall on the side of the container II CENTRAL HEATING SYSTEM Notes central heating system open leading of expansion pipe in accordance with PN B 02413 1991 locatio...

Page 26: ...quenching system and pipe testing BVTS valve and FIREFIGHTER system checking the connection of fuel charger container with the boiler charging fuel container with fuel checking coal charging by the ch...

Page 27: ...operation permit issued by the given Office of Technical Inspection UDT DWS boilers are intended for use in an open central heating system according to the PN 91 B 02413 They can be used in central he...

Page 28: ...28 17 CARRIED OUT WARRANTY REPAIRS AND MAINTENANCE No Date Fault description repaired elements description of repairs Notes Stamp and signature of Service 1 2 3 4 5 6 7 8 9 10...

Page 29: ...on an operation permit issued by the given Office of Technical Inspection UDT DWS boilers are intended for use in an open central heating system according to the PN 91 B 02413 They can be used in cen...

Page 30: ...30...

Page 31: ...and surname of service technician Way of fault removal Advice DESCRIPTION _ END OF COMPLAINT Name and surname of service technician Fault removal date Justness of complaint_ Duration of repair Fault...

Page 32: ...32...

Page 33: ...and surname of service technician Way of fault removal Advice DESCRIPTION _ END OF COMPLAINT Name and surname of service technician Fault removal date Justness of complaint_ Duration of repair Fault d...

Page 34: ...34...

Page 35: ...ame and surname of service technician Way of fault removal Advice DESCRIPTION _ END OF COMPLAINT Name and surname of service technician Fault removal date Justness of complaint_ Duration of repair Fau...

Page 36: ...36...

Page 37: ...pivoting lid 2 1 Screw M5 2 pcs 1 2 Limiter 1 pcs 2 1 STEP 1 Slide the limiter on the locking screw STEP 2 Fix the limiter using M5 screws Picture 19 Installation of the limiter of the pivoting lid St...

Page 38: ...38 1 Levelling leg 4 pcs 2 M12 nut 8 pcs Picture 21 Installation of boiler leveling legs 2 1...

Page 39: ...39...

Page 40: ...t or briquette no Sawdust moisture 50 no Other wooden biomass no Non wooden biomass no Hard coal yes 75 60 30 700 350 Brown coal including briquette no Coke no Anthracite no Briquettes made of mixed f...

Page 41: ...t or briquette no Sawdust moisture 50 no Other wooden biomass no Non wooden biomass no Hard coal yes 75 60 30 700 350 Brown coal including briquette no Coke no Anthracite no Briquettes made of mixed f...

Page 42: ...t or briquette no Sawdust moisture 50 no Other wooden biomass no Non wooden biomass no Hard coal yes 77 60 30 700 350 Brown coal including briquette no Coke no Anthracite no Briquettes made of mixed f...

Page 43: ...and address of the equipment supplier DEFRO R Dziube a sp ka komandytowa 26 067 Strawczyn Ruda Strawczy ska 103A EQUIPMENT PARAMETERS UNIT MODEL IDENTIFICATION DWS 12 DWS 17 DWS 22 Energy efficiency c...

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