DaVinci Category 1 Owner'S Manual Download Page 34 | Manualshive

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34 Installation

(for qualified installers only)

© Travis Industries

4140805

100-01384

Connecting the On-Off LED Harness to the Fireplace

Do not connect 110-120 VAC to the gas control valve or wiring system of this fireplace.



The On-Off LED harness is available in various lengths (see page 13 for details).



Route the On-Off LED harness through the cover plates and attach to the molex connector and quick-
connects on the fireplace as shown below.

HINT

: Keep the cover plates disconnected until all wiring to the fireplace is attached. You may also

wish to leave the romex clamps loose until the cover plates are ready to be attached.



The opposite end of the On-Off LED harness attaches to the on-off switch and LED controller (see
“Installing the On-Off Switch and LED Controller” on the following page for details).

LED Molex

Connector

Inner Cover Plate

Outer Cover Plate

Romex Clamp

On-Off LED

Harness

Grommet

(remove to install wire)

On-Off

Wires

1/4" Nutdriver

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Summary of Contents for Category 1

Page 1: ...ent Installation and service must be performed by a qualified installer service agency or the gas Tested and Listed by Report 100884872PRT 001 ANSI Z21 50b 2014 CSA 2 22b 2014 Gas Fired Domestic and Commercial Heating Equipment Vented Gas Fireplace This appliance may be installed in an aftermarket permanently located manufactured home USA only or mobile home where not prohibited by local codes Thi...

Page 2: ...ses unless a certified kit is used This vented gas fireplace heater is not for use with air filters Keep burner and control compartment clean See installation and operating instructions accompanying appliance This appliance must be properly connected to a venting system in accordance with the manufacturer s installation instructions See owner s manual for approved brands of venting WARNING Imprope...

Page 3: ... Power Exhaust Assembly 32 Wiring the Power Exhaust Assembly continued 33 Connecting the On Off LED Harness to the Fireplace 34 Installing the On Off Switch and LED Controller 35 Air Intake Requirements 36 Air Intake Ducts 36 Intake Dampers 37 Air intakes in Warm Environments 37 Air Intake Installation Horizontal with Termination 38 Air Intake Installation continued 39 Air Intake Dampers for Hori ...

Page 4: ...installed in Manufactured Housing only after the home is site located All exhaust gases must be vented outside the structure of the living area Combustion air is drawn from outside the living area structure The venting must not be connected to a chimney flue serving a separate solid fuel burning appliance Notify your insurance company before hooking up this fireplace The instructions in this manua...

Page 5: ...ortant operating and maintenance instructions that you will need at a later time Always follow the instructions in this manual Instruct everyone in the house how to shut gas off to the appliance and at the gas main shutoff valve The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to shut off Clothing or other flammable material should not be placed on ...

Page 6: ...Floor Placement Internal or External Chase Horizontal or Vertical Vent Bedroom Approved BTU Specifications Natural Gas Propane 3 Burner BTU Input Per Hour 43 500 43 500 4 Burner BTU Input Per Hour 58 000 58 000 5 Burner BTU Input Per Hour 72 500 72 500 Decimal Conversions 0 125 1 8 0 25 1 4 0 375 3 8 0 5 1 2 0 625 5 8 0 75 3 4 0 875 7 8 ...

Page 7: ...time of order can be relocated includes 120v input exhaust vent power harness on off LED harness e Gas Control Valve Horizontal Dimensions Version Overall Width x Exhaust Location y BTUs 36 Single Sided See Through 38 966mm 19 483mm 43 500 48 Single Sided See Through 50 1270mm 25 635mm 58 000 60 Single Sided See Through 62 1575mm 31 788mm 72 500 20 508mm Single 19 75 502mm See Through Front avant ...

Page 8: ...ned at time of order can be relocated includes 120v input exhaust vent power harness on off LED harness e Gas Control Valve NOTE When using a 2 sided fireplace the front is determined by the gas control valve it is to the front Horizontal Dimensions Version Overall Width x Exhaust Location y BTUs 42 Pier 43 1093mm 24 610mm 43 500 54 Pier 55 1397mm 30 762mm 58 000 66 Pier 67 1702mm 36 915mm 72 500 ...

Page 9: ...ess on off LED harness NOTE When using an island fireplace the harnesses will need to be long typically 50 to 150 e Gas Control Valve NOTE When using a 2 sided fireplace the front is determined by the gas control valve it is to the front Horizontal Dimensions Version Overall Width x Exhaust Location y BTUs 48 Island 48 125 1223mm 24 610mm 43 500 60 Island 60 125 1528mm 30 762mm 58 000 72 Island 72...

Page 10: ...ion determined at time of order can be relocated includes 120v input exhaust vent power harness on off LED harness e Gas Control Valve Horizontal Dimensions Version Overall Width x Exhaust Location y BTUs 48 Full Bay 48 125 1223mm 24 610mm 43 500 60 Full Bay 60 125 1528mm 30 762mm 58 000 72 Full Bay 72 125 1832mm 36 915mm 72 500 20 508mm Front avant Right droit Rear arrie re Left a gauche b 11 280...

Page 11: ...rmined at time of order can be relocated includes 120v input exhaust vent power harness on off LED harness e Gas Control Valve Horizontal Dimensions Version Overall Width x Exhaust Location y BTUs 42 Left or Right Side 43 1093mm 24 610mm 43 500 54 Left or Right Side 55 1397mm 30 762mm 58 000 66 Left or Right Side 67 1702mm 36 915mm 72 500 20 508mm Front avant Right droit Rear arrie re Left a gauch...

Page 12: ...mined at time of order can be relocated includes 120v input exhaust vent power harness on off LED harness e Gas Control Valve Horizontal Dimensions Version Overall Width x Exhaust Location y BTUs 42 Left or Right Side 43 1093mm 24 610mm 43 500 54 Left or Right Side 55 1397mm 30 762mm 58 000 66 Left or Right Side 67 1702mm 36 915mm 72 500 Front avant Right droit Rear arrie re Left a gauche 20 508mm...

Page 13: ...r Wiring Harness Yes 50 Foot 94700887 150 Foot 94700888 250 Foot 94700889 10 B Vent Yes In its own box s 36 Section 98900060 18 Section 98900061 90 Elbow 98900062 45 Elbow 98900063 12 Adjustable Section 98900064 Wall Strap 98900065 Fire Stop 98900066 Optional Intake Damper s A Hardware Box Hori w Term 6 98900093 Hori w Term 8 98900094 Inline Dmpr 6 98900078 Inline Dmpr 8 98900079 Air Intakes 6 or ...

Page 14: ...place on a platform build the platform making sure to accommodate the weight of the fireplace and venting Verify the platform is level ande plumb 2 Install the periphery components a Install the power exhaust vent and power exhaust blower assembly b Install the air intake s c Install the gas line d Install the electrical line on off switch and LED controller 3 Test operation of the fireplace befor...

Page 15: ...building at a minimum height of eight 8 feet above grade directly in line with the exhaust vent terminal for the horizontally vented gas fueled heating appliance or equipment The sign shall read in print size no less than one half 1 2 inch in size GAS VENT DIRECTLY BELOW KEEP CLEAR OF ALL OBSTRUCTIONS Inspection The state or local gas inspector of the side wall horizontally vented gas fueled equip...

Page 16: ...lace 0 NOTE do not cover the glass opening with any material NOTE Side walls may be placed directly to the side of the fireplace d Clearance to Top of Fireplace 0 e Clearance to Bottom of Fireplace 0 may be placed directly on subfloor f Clearance to Vent 1 25mm Raised Fireplaces The fireplace and hearth if desired may be placed on a platform designed to support the fireplace and vent The base of t...

Page 17: ...add 6 to each side to allow for fireplace access Minimum Framing Dimensions Version Width x Height y 12 Glass Height y 20 Glass Height y 30 Glass Height y 36 Glass 36 Single Sided 38 5 978mm 46 625 1185mm 54 625 1388mm 64 625 1642mm 70 625 1794mm 48 Single Sided 50 5 1283mm 60 Single Sided 62 5 1588mm 20 508mm x y 3 77mm Maximum for vent clearance Do not place vertical framing directly in the cent...

Page 18: ... Minimum Framing Dimensions Version Width x Height y 12 Glass Height y 20 Glass Height y 30 Glass Height y 36 Glass 36 See Through 38 5 978mm 46 625 1185mm 54 625 1388mm 64 625 1642mm 70 625 1794mm 48 See Through 50 5 1283mm 60 See Through 62 5 1588mm 19 625 499mm When using a top plate you may need to notch it at the center to provide adequate vent clearance 3 77mm Maximum for vent clearance Do n...

Page 19: ...6 625 1185mm 54 625 1388mm 64 625 1642mm 70 625 1794mm 54 Pier 55 5 1410mm 66 Pier 67 5 1715mm 19 625 499mm x y The framing above the fireplace must be self supporting the fireplace is not load bearing When using a top plate you may need to notch it at the center to provide adequate vent clearance 3 77mm Maximum for vent clearance Do not place vertical framing directly in the center above the fire...

Page 20: ... 625 1185mm 54 625 1388mm 64 625 1642mm 70 625 1794mm 60 Island 60 125 1528mm 72 Island 72 125 1832mm 19 625 499mm x y The framing above the fireplace must be self supporting the fireplace is not load bearing When using a top plate you may need to notch it at the center to provide adequate vent clearance 3 77mm Maximum for vent clearance Do not place vertical framing directly in the center above t...

Page 21: ... Framing for this type of installation may protrude forward from the back wall of the opening a maximum of 5 25 134mm when using 13mm drywall Consult the dimensions page and plan your installation prior to framing the opening Minimum Framing Dimensions Version Width x Height y 12 Glass Height y 20 Glass Height y 30 Glass Height y 36 Glass 48 Full Bay 48 125 1223mm 46 625 1185mm 54 625 1388mm 64 62...

Page 22: ...ireplace see dimensions page for details Framing for this type of installation may protrude forward from the back wall of the opening a maximum of 5 25 134mm when using 13mm drywall Consult the dimensions page and plan your installation prior to framing the opening Minimum Framing Dimensions Version Width x Height y 12 Glass Height y 20 Glass Height y 30 Glass Height y 36 Glass 42 Right Corner 43 ...

Page 23: ...fireplace see dimensions page for details Framing for this type of installation may protrude forward from the back wall of the opening a maximum of 5 25 134mm when using 13mm drywall Consult the dimensions page and plan your installation prior to framing the opening Minimum Framing Dimensions Version Width x Height y 12 Glass Height y 20 Glass Height y 30 Glass Height y 36 Glass 42 Left Corner 43 ...

Page 24: ...rackets are shipped flat against the side of the fireplace see a below Remove the 2 mounting screws position the bracket and secure it as shown to the right a and b After the fireplace is in place bend the bracket back see c and secure it to the framing with screws see d NOTE Make sure the fireplace is square and plumb when placed in the framing Measured corner to corner the fireplace should be sq...

Page 25: ...nternal circuits Remove the front outer glass pane see page 54 Remove the intake air channel media tray At this point most of the internal components may be accessed see descriptions below Internal Shut Off Valve Access The internal shutoff is accessed following the directions above The valve is positioned near the gas inlet left right or bottom NOTE The shut off valve must be closed while pressur...

Page 26: ...r accessing internal components Next Remove the front inner glass pane see page 54 Remove the media trays next to the burners NOTE The trays have a notch that must face the burner when re installed Remove the burner lock down bracket it is held in place with a single screw Lift the burner up and out of the fireplace Remove the burner supports ...

Page 27: ...shutoff valve Leak test all gas line joints and the gas control valve prior to and after starting the fireplace The fireplace has an internal shutoff valve An additional shutoff valve is required It must be accessible and within 6 of the fireplace Fuel This fireplace is designed either for natural gas or for propane but not for both Gas Line Connection Installation must be performed by a qualified...

Page 28: ...ce Type of Ends 1 Sided Two Steel Ends See Through Two Steel Ends Pier One Steel One Glass End Full Bay Two Glass Ends Island Two Glass Ends Gas Inlet Steel End The gas inlet is on the side not available from the base Gas Inlet Glass End The gas inlet is on the side or the base NOTE The gas inlet on the base is only available in one location When looking from the side the gas inlet from the base w...

Page 29: ...accordance with local codes or in the absence of local codes with the National Electrical Code ANSI NFPA 70 or the Canadian Electrical Code CSA C22 1 The electrical line must supply 120 Volts 60 Hz and 7 Amps maximum draw Route the electrical connection through the cover plates and attach to the electrical input wires as shown below Caution Label all wires prior to disconnection when servicing con...

Page 30: ...to the molex connector on the fireplace as shown below HINT Keep the cover plates disconnected until all wiring to the fireplace is attached You may also wish to leave the romex clamps loose until the cover plates are ready to be attached The opposite end of the damper harness attaches to the power vent assembly see Wiring the Power Exhaust Assembly for details Strain Relief remove to install wire...

Page 31: ...se with fireplace and connect it to the molex connector on the fireplace see illustration below This wire is routed to the power exhaust assembly see Wiring the Power Exhaust Assembly for details HINT Keep the cover plates disconnected until all wiring to the fireplace is attached You may also wish to leave the romex clamps loose until the cover plates are ready to be attached Power Exhaust Lead P...

Page 32: ... through the romex clamp and attach the 120v wiring as detailed in the wiring diagram below After the cover is replaced tighten the clamp to secure the wiring WARNING BLOWER CAPACITOR WILL RETAIN A CHARGE Once power is supplied to the blower capacitor it will retain a charge for approximately 5 minutes even after power is shut off Take care when working with this circuit especially with the hot bl...

Page 33: ...see illustration below to the right Route the wires through the slot on the cover plate and replace the strain relief Attach the molex connector from the harness to the molex connector inside the exhaust box assembly Exhaust Damper Molex Connector Replace the junction box cover making sure all wiring is properly inserted Caution Label all wires prior to disconnection when servicing controls Wiring...

Page 34: ...molex connector and quick connects on the fireplace as shown below HINT Keep the cover plates disconnected until all wiring to the fireplace is attached You may also wish to leave the romex clamps loose until the cover plates are ready to be attached The opposite end of the On Off LED harness attaches to the on off switch and LED controller see Installing the On Off Switch and LED Controller on th...

Page 35: ...to 6 of slack in the harness wires to allow for switch controller access and removal Attach the on off switch and LED controller to the junction box with the included screws The included cover plate should be installed after the fireplace has been tested and the installation finalized Caution Label all wires prior to disconnection when servicing controls Wiring errors can cause improper and danger...

Page 36: ...This is especially important when the ducts are routed through heated areas that may be subject to humidification The chart below details air intake maximum height and length If the intake falls within the Standard Installation range shown below the air intakes may be 6 diameter If the intake falls within the shaded range you must contact Travis Industries to verify the installation and determine ...

Page 37: ...amper Attach the damper wires to the damper wire orientation does not matter These wires may be shortened or extended using suitable wiring When installing make sure all excess wire is positioned away from the damper so it does not interfere with damper operation After installation turn the fireplace on and visually check the intake dampers to verify they open correctly If using intake dampers the...

Page 38: ...stall the starter collar Bend the tabs down to secure it Locate the intake damper wires and make sure they are accessible before proceeding WARNING DO NOT CONNECT THESE WIRES TOGETHER THIS WILL SHORT THE SYSTEM The intake damper requires a framed opening that is 8 203mm wide by 9 229mm tall Secure the intake damper plate to the framing Slide the intake damper into place Secure the intake damper to...

Page 39: ...t into place NOTE In the pictured example we have crimped the intake damper You may crimp this or use the included slider plate or connector to attach your flex duct Secure the flex duct to the intake damper with two screws DO NOT SCREW INTO THE TOP OF THE INTAKE DAMPER THIS MAY CAUSE DAMAGE TO THE INTAKE DAMPER ACTUATOR Use suitable tape to seal the duct joint Route the flex duct to the fireplace...

Page 40: ...lace and route the wires to the exterior of the duct Make sure the wires do not contact any sharp edges use grommets if necessary Seal the duct to ensure proper airflow Route the intake damper wires from the fireplace to the damper A 20 extension is provided to extend the wiring if additional wiring is needed use part 250 02295 or 18 gauge wire You will need to cut the quick connects off the end o...

Page 41: ...t a fire Do not fill air spaces with insulation Minimum Clearance to Vent 1 25mm Altitude Considerations This fireplace has been tested at altitudes ranging from sea level to 6 000 feet 1800 M In this testing we have found that the fireplace with its standard orifice burns correctly with just an air shutter adjustment Failure to adjust the air shutter properly may lead to improper combustion which...

Page 42: ...uirements measured from base of fireplace Minimum Vent Length 3 1 M Maximum Horizontal Run 33 11 M Maximum Vertical Rise 40 13 M Maximum Vertical Drop 6 2 M Maximum 90 Elbows 4 note two 45 elbows count as one 90 elbow For installations exceeding this limit contact Travis Industries for further review and approval 0 feet 0 feet 40 feet 12m 20 feet 6m 6 feet 2m 33 feet 11m 20 feet 6m ...

Page 43: ... high for approximately 30 seconds once the fireplace is turned on pre purge After 30 seconds the burner will turn on and the rheostat controls the speed of the exhaust blower NOTE Make sure to re install the rotating plate correctly If you put it on upside down it will not calibrate correctly Restrictor Installation Most vent configurations will require no restrictor If your flame is especially b...

Page 44: ...ements of the gas supplier G Minimum 48 1219mm clearance from any adjacent building H Minimum 84 2134mm clearance above any grade when adjacent to public walkways or driveways NOTE may not be used over a walkway or driveway shared by an adjacent building I Minimum 9 229mm clearance to any nonmechanical air supply inlet to the building or the combustion air inlet to any other appliance J Minimum 36...

Page 45: ...Industries 4140805 100 01384 Power Vent Dimensions and Framing Power Exhaust Dimensions Low Volume 94400903 2 75 70mm 11 25 286mm 2 875 73mm 2 875 73mm 7 75 197mm 11 75 298mm 20 25 514mm 21 5 546mm 10 75 273mm 21 75 552mm 24 75 629mm 22 75 578mm 17 432mm ...

Page 46: ...rs only Travis Industries 4140805 100 01384 Power Exhaust Dimensions High Volume 94400904 2 625 67mm 16 407mm 3 76mm 8 625 220mm 14 125 359mm 25 635mm 26 25 667mm 13 125 334mm 26 75 680mm 29 75 756mm 27 5 699mm 21 625 550mm 3 76mm centered ...

Page 47: ...e properly weatherized to prevent rain or snow from entering Framing dimensions are listed below Height a Width b Small Blower 20 5 521mm 17 25 438mm Large Blower 25 25 642mm 21 875 556mm Box may be mounted in a vertical or horizontal position If mounted in a horizontal position the box must be mounted with the cooling holes on top to allow for proper airflow Horizontal Termination Vertical Termin...

Page 48: ...may be placed along the perimeter of glass opening but must not extend over it This area must remain open to allow for glass removal and installation Fireplace must not be used to support the facing Heavy facing must be self supporting WARNING Do not use adhesive to secure the facing The high temperatures of the fireplace may cause adhesives to emit odors Use mastic or thin set or other non combus...

Page 49: ...ea shown below Make sure screws penetrate no more than 13mm into the fireplace Mantel Requirements A mantel combustible or non combustible may be installed above the fireplace Make sure it does not overlap the glass opening Do not drill screws into this shaded area The outer glass slides into this area Maximum Screw Penetration 1 2 long screws will hinder component access 2 51mm 2 51mm ...

Page 50: ...Length 0 4 2 0 Pier Any Length 0 2 1 0 Island Any Length 0 0 0 0 Full Bay 5 4 3 5 4 3 0 0 0 0 0 0 2 2 2 Side 5 4 3 5 4 3 1 1 1 1 1 1 1 1 1 Fireback Installation Order Type of Fireplace 1 Sided a Install 12 firebacks start at ends and work inwards align if necessary b Install divider firebacks c After inner glass is in place install end firebacks See Through a Install divider firebacks b After inne...

Page 51: ...k The end fireback has a hole on the bottom The end firebacks are side specific each side is not interchangeable Make sure to place the end fireback with the slope facing outward see illustration to the right Divider Fireback The divider fireback has a notch on the bottom Left Side Bay Fireback Right Side Bay Fireback Note how the top angles downwards to the outside 5 5 Wide Left End Fireback Righ...

Page 52: ... right Once all firebacks are installed make sure they are equally spaced and fully seated Installing the Bay Firebacks NOTE If using a bay fireplace install the bay firebacks before installing the 12 firebacks The bay firebacks install in the same fashion as the 12 firebacks Place the fireback in place approximately 6 from the end make sure it is the correct side the top edge slopes down at the e...

Page 53: ...ld each fireback in place The magnets are shipped pre attached to the fireplace walls NOTE The divider firebacks have a notch at the bottom Place it as shown below Install the inner glass panes before installing the end firebacks NOTE Remove the magnets before glass installation The end fireback has angled top Place the fireback with the slope facing outwards ...

Page 54: ... installed after all other steps have been completed This helps ensure the glass is kept clean and away from potential damage a Fireplace should be in location and attached to power gas vent and intake b Install the firebacks c Install the inner glass and test start the fireplace This is done to verify appliance operation only Do not let the appliance burn for more than 5 minutes d Remove the fron...

Page 55: ...long especially 20 tall version a Place one suction cup onto the glass panel Press the suction button repeatedly until the red line on the suction cup submerges into the handle This indicates proper vacuum b Repeat step a for the remaining suction cups NOTE The suction cups have a lever opposite the suction button This lever releases air allowing the suction cup to disengage from the glass DO NOT ...

Page 56: ...tall the Glass on page 54 to determine when to install the glass a Before installing the glass pane verify the lower channel is free of crushed glass or any other debris Any debris left in this channel will cause an air lead and may damage the glass pane b Lift the glass pane and insert it at an angle so the top edge inserts into the upper slot c Swing the lower edge of the glass pane inwards unti...

Page 57: ...er flame should be 9 to 12 tall at the highest point Individual flames may have a different pattern but the overall height should be similar from left to right NOTE The flames will look different when the crushed glass is installed Make sure the crushed glass is removed directly above the cluster of burner holes see Crushed Glass Installation c If adjustment is needed the fireplace will need to be...

Page 58: ...OTE It is better to install too little glass than too much a On Pier Island and Bay models make sure the side inner glass is in place Open up a bag of crushed glass and pour it evenly on to the burner and media trays Use a brush or glove to evenly distribute the glass over the surface b After distributing the glass make sure to uncover the area over the center of each burner There is a grouping of...

Page 59: ... lbs So 1 Slightly Rounded Cup 1 lb Determine the amount of glass needed for the fireplace being installed Set this glass aside in portions to allow for an even amount of glass to be placed over the media trays in the intake channel NOTE It is better to install too little glass than too much a On Pier Island and Bay models make sure the side outer glass is in place Open up a bag of crushed glass a...

Page 60: ... Ground Spark Rod Appliance Ground Green Yellow Green 120 VAC Power In White Flame Detect Black White Green Orange Flow Switch 24 Volt Transformer Intake Dampers Power Exhaust Exhaust Blower Junction Box White Capacitor Green Black Black Black Fireplace Junction Box A E Power Vent Controller Exhaust Blower Junction Box Exhaust Damper Wire Harness Blue Black Brown Red Blue Red Brown Blue Yellow Blu...

Page 61: ...power outage or breaker re set the exhaust blower will turn on and run for approximately 6 minutes Location of Controls Fireplace On Off Operation The fireplace takes approximately 30 seconds to turn on after the switch is turned to the ON position Use the on off switch to turn the fireplace on and off LED Operation Use the LED dimmer control to turn the LEDs on As you move the slider upwards the ...

Page 62: ...lass contacts the face of the firebox and forms an air tight seal If it does not re align or replace the gasket to insure an air tight seal 6 Inspect the area behind the access door Clean if necessary Check the gas control valve and the gas lines If damage is found discontinue use and contact your dealer for service Clean the air channels ducts and blower if applicable 7 Start the main burner Afte...

Page 63: ...age incurred while the appliance is in transit alteration or act of God 8 This 7 Year warranty excludes damage caused by normal wear and tear such as paint discoloration or chipping worn or torn gasketing corroded or cracked logs embers etc Also excluded is damage to the unit caused by abuse improper installation modification of the unit drilling of the orifices or the use of fuel other than that ...

Page 64: ... Pressure 27 Gas Line Connection 27 Gas Line Location 28 Gas Line Requirements 21 Hearth Requirements 48 Installation Options 6 Mantel Requirements 49 MANUFACTURER REQUIREMENTS 15 Massachusetts Requirements 15 Maximum Vent Run and Rise 42 Mounting the Junction Box Switch and Rheostat 29 Packing List 13 Raised Fireplaces 16 Recommended Installation Procedure 14 Requirements for the Commonwealth of ...

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