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CBX ELECTRICAL CONNECTIONS 

 

21 

 

 

 

NOTE

 

To avoid electromagnetic interference when the scanner is connected to a 
CBX connection box, verify the jumper positions in the CBX as indicated in 
its Installation Manual. 

 
 

3.1  POWER SUPPLY 

 
Power  can  be  supplied  to  the  scanner through  the  CBX100/500  spring  clamp  terminal  pins 
as shown in Figure 15: 

 

 

 
 
 
 
 
 
 

V+ 

in 

Earth 
Ground 

Power Supply 

VGND 

 

Figure 15 - Power Supply Connections 

 
The  power  must  be  between  20  and  30  Vdc  only.  The  max.  power  consumption  is  30  W 
including startup current. 
 
Several  accessory  power  supplies  are  available  to  power  the  DS8100A(s)  and  reading 
station components. See par. 1.8. 
 
A  security  system  allows  the  laser to  activate  only  once  the  motor  has reached  the correct 
rotational  speed;  consequently,  the  laser  beam  is  generated  after  a  slight  delay  from  the 
power on of the scanner. 
 
It  is  recommended  to  connect  the  device  CHASSIS  to  earth  ground  (Earth)  by  setting  the 
appropriate jumper in the CBX connection box. See the CBX Installation Manual for details. 
 
 

3.2  MAIN SERIAL INTERFACE 

 
The main serial interface is compatible with the following electrical standards and the relative 
signals are available on the CBX spring clamp terminal blocks: 
 

RS232

 

RS485 full-duplex 

RS485 half-duplex 

 

The main interface type and the relative parameters (baud rate, data bits, etc.) can be 
set using the Genius™ utility program or the Genius™ based Host Mode Programming 
procedure.  For  more  details  refer  to  the  section  "Main  Serial  Port"  in  the  Genius™ 
Help On Line. 

 

Summary of Contents for DS8100A

Page 1: ...DS8100A Reference Manual ...

Page 2: ...and the Datalogic logo are registered trademarks of Datalogic S p A in many countries including the U S A and the E U Genius PackTrack ACR ASTRA CD SQUARE and ID NET are trademarks of Datalogic Automation S r l All other brand and product names mentioned herein are for identification purposes only and may be trademarks or registered trademarks of their respective owners Datalogic shall not be liab...

Page 3: ...t 5 1 6 2 Test Mode 5 1 6 3 PackTrack Auto 6 1 7 Auto PackTrack Calibration for Reading Station Using Scanner Menu 7 1 7 1 Auto PackTrack Conditions and Limits 7 1 7 2 Auto PackTrack Parameter Descriptions 8 1 7 3 Auto PackTrack Setup 9 1 8 Accessories 12 2 INSTALLATION 14 2 1 Package Contents 14 2 2 Mechanical Mounting 15 2 2 1 Mounting the Scanner 15 2 2 2 Mounting the Scanner with Accessories 1...

Page 4: ...Networks 63 8 SOFTWARE CONFIGURATION 65 8 1 Genius Installation 65 8 2 Guide to Rapid Configuration 65 8 2 1 Wizard for Quick Reader Setup 65 8 2 2 Genius Network Setup Through Master 68 8 2 3 Alternative Slave Address Assignment 73 8 3 Advanced Genius Configuration 73 8 3 1 Genius Shortcuts for Network Configuration 74 8 4 Parameter Default Values 76 9 READING FEATURES 81 9 1 Advanced Code Recons...

Page 5: ...108 10 3 2 Scanner Replacement Procedure 108 11 TROUBLESHOOTING 109 12 TECHNICAL FEATURES 112 A ALTERNATIVE LAYOUTS 114 Point to Point 114 ID NET Gateway 116 Pass Through 117 RS232 Master Slave 118 Multiplexer 120 GLOSSARY 121 INDEX 124 ...

Page 6: ...roduct page describes specific Info Features Applications Models Accessories and Downloads including documentation software drivers and the Genius utility program which allows device configuration using a PC through Serial and Ethernet interfaces Support Services Industrial Automation Several links from the Industrial Automation list take you to additional services such as Service Program which co...

Page 7: ...t the laser beam momentarily causes no known biological damage avoid staring at the beam as one would with any very strong light source such as the sun Avoid that the laser beam hits the eye of an observer even through reflective surfaces such as mirrors etc This product conforms to the applicable requirements of both EN60825 1 and CDRH 21 CFR1040 at the date of manufacture The reader is classifie...

Page 8: ...nstallation to avoid exposure to hazardous laser light The laser diodes used in this device are classified as Class 3B laser products according to EN 60825 1 regulations and as Class IIIb laser products according to CDRH regulations Any violation of the optic parts in particular can cause radiation up to the maximum level of the laser diode 30 mW at 630 680 nm POWER SUPPLY This product is intended...

Page 9: ...nt has been tested and found to comply with the limits for a Class A digital device pursuant to part 15 of the FCC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiate radio frequency energy and if not installed and used in accordance with the instructio...

Page 10: ...ndow Laser Safety Label Product Label Warning and Device Class Label 1 2 3 4 Connector Panel Display Service Access Cap 5 6 7 Mounting Holes 8 DS8100A XXX5 Figure B DS8100A Oscillating Mirror Models Laser Beam Output Window 1 Laser Safety Label 2 1 2 1 2 8 5 3 4 6 7 ...

Page 11: ...ctor 1 2 Serial interface and I O 26 pin connector 3 Figure E Connector Panel for Ethernet Models Figure F Connector Panel for older Ethernet Models Lonworks 17 pin male connector Lonworks 17 pin female connector Harting RJ industrial connector 1 2 4 Serial interface and I O 26 pin connector 3 1 2 3 1 2 4 3 7 1 2 3 4 5 6 1 2 4 3 Lonworks 17 pin male connector Lonworks 17 pin female connector Ether...

Page 12: ...cording to the signals necessary for the layout of your application trigger inputs outputs Cabling Power Interface Inputs Outputs etc For further details see chapter 3 chapter 4 for custom cabling Alternative Layouts Point to Point Pass Through RS232 Master Slave Mutliplexer See appendix A for layout references 4 Configure the DS8100A scanner by installing and running the Genius configuration prog...

Page 13: ...and par 7 1 4 Install and run the Genius configuration program from the CD ROM provided Configure the Local Lonworks Network using one of the procedures given below Configure the entire network through the Master as described in par 8 2 2 Configure the Master as described in par 8 2 2 and locally define each slave scanner address as described in par 8 2 3 Define each scanner master and slaves with...

Page 14: ... Backup procedure for system backup purposes see par 10 2 For backward compatibility you can perform the ASR Network Configuration procedure for system backup purposes see par 10 3 1 9 Exit the configuration program and run your application The installation is now complete ...

Page 15: ...grammable in several different operating modes to suit the most various barcode reading system requirements light source solid state laser diodes the light emitted has a wave length between 630 680 nm For laser safety precautions refer to the Compliance section at the beginning of this manual 1 2 APPLICATIONS The DS8100A barcode reader is specifically designed for industrial applications and for a...

Page 16: ...iple laser emissions in a single laser beam As each laser emitter is focused on a specific range of the reading area a sophisticated electronic controller selects the best focused laser emitter with respect to the code to read This allows the reading of medium high density codes in a large reading area on very fast conveyors Flexibility The high frequency laser diode modulation system guarantees c...

Page 17: ...ng on the interface connection the optical resolution and on the optic version DS8100A X X X X Optic Version 0 Linear Optical Resolution 0 Low resolution 1 Medium resolution Communication Type 0 Standard version 1 Ethernet version 2 High resolution 3 Very High resolution 5 Oscillating mirror Laser Number 2 Double laser 3 Triple laser 1 4 OSCILLATING MIRROR MODELS Oscillating mirror models are used...

Page 18: ...face is increased The oscillating mirror is completely controlled by software commands and therefore avoids complex mechanical calibrations For details of the software configuration parameters see the Genius Help On Line 1 5 INDICATORS The DS8100A has five LEDs on the rear panel The indicators have the following functions POWER ON green Indicates the scanner is turned on PHASE ON yellow Indicates ...

Page 19: ...sign the DS8100A scanner within a master slave network It allows defining the scanner function slave master within the network and if configured as Slave its address To enter the Internal Net submenu and configure the scanner follow the given procedure 1 Press and hold both the up arrow and down arrow keys for about 2 seconds to enter the Main menu 2 Use the up arrow or down arrow key to select th...

Page 20: ...s Performing this procedure through the Keypad Display Menu is an alternative to Automatic PackTrack Calibration through the DLAPC tool in Genius see Help On Line NOTE This scanner must first be configured as Master of the master slave network see par 1 6 1 Internal Net procedure To enter the PackTrack submenu and configure the scanner follow the given procedure 1 Read Par 1 7 1 regarding Auto Pac...

Page 21: ...oder Step value must be set on the Master and the Presence Sensor must be connected to the CBX100 500 Input 1 If instead the PPA 8000 Photocell Array is used it must be connected to the CBX100 500 I1 and I2 inputs the following parameters must be disabled on the Master Physical Encoder for PackTrack or Use Encoder for Continuous and the Encoder if present must be physically disconnected DX scanner...

Page 22: ...llel to the conveyor direction and only the Y calibration will be performed the X and Z axes will automatically be set to zero X Cal the Absolute X position is forced The X coordinate for all scanners is relative to the precise point PackTrack Reference Point X Y Z 0 X Offset the X Offset moves the Absolute X coordinate X Y Z 0 for all the scanners to the desired point along the X axis which will ...

Page 23: ...ibrated because not supported by scanner software version U can be calibrated can be calibrated but the calibration procedure fails either barcode reading or verification L Lost scanner stops responding during the procedure I Initial State scanner ready to be calibrated N Not Verified scanner calibrated but not verified C Calibrated scanner is calibrated NOTE If the network is made up of more than...

Page 24: ... scanner of the cluster and then the Continue or Stop screen 6 Repeat steps 3 5 changing the PCT 8000 X position i e always before the PS Line reference point and parallel to a conveyor edge but changing to the left hand edge and or to the center of the conveyor until the procedure terminates Figure 3 PCT 8000 Second and Third Runs Typically 3 passes are necessary ...

Page 25: ... assure that it is read by only one scanner see the figure below After placing the barcode label on the X coordinate you may have to pass your hand or other opaque object over it to end this step Figure 4 X Offset Selection Pressing the down arrow key at any point will terminate the procedure without saving the Absolute X position alignment NOTE Before resetting the Master scanner if desired you c...

Page 26: ... 2 5 m 93ACC1758 CAB 8405 No power cable 5 m 93ACC1759 CAB F01 6K 8K FBUS cable to CBX 1 m 93A051355 CAB F02 6K 8K FBUS cable to CBX 2 m 93A051356 CAB F05 6K 8K FBUS cable to CBX 5 m 93A051357 CAB 6502 Fam 6K 8K cross cable 2 5 m 93A051288 CAB 6505 Fam 6K 8K cross cable 5 m 93A051289 CAB 8605 Power and Lonworks termination cable Master 5 m 93A051290 CAB ETH M01 M12 IP67 Ethernet Cable 1 m 93A05134...

Page 27: ...47 Sensors MEP 593 Photocell kit PNP PH 1 93ACC1791 MEP 543 Photocell kit NPN 93ACC1728 OEK 2 Optical encoder 10 m cable spring 93ACC1770 OEK 1 Optical encoder kit 10 m cable 93ACC1600 Brackets FBK 8100 Fast bracket kit 2 pcs 93ACC1130 US 8100 Bracket kit 10 pcs 93ACC1140 FS 1 Frame shaper 8 pcs 93ACC1750 Miscellaneous PLL 8000 Optocoupled PLL device 93ACC1280 ACS 81 Air cleaning system 93ACC1430 ...

Page 28: ...cations If these precautions are not followed it may occur that the laser of the blinded scanner starts blinking due to an internal circuit which temporarily turns the laser off when detecting a power anomaly To resolve this problem it is sufficient to slightly change the inclination and position of one of the two scanners involved NOTE Refer to the Reference Documentation for details on connectin...

Page 29: ... 4 6 and par 9 4 for correct positioning of the scanner with respect to the reading zone and scanner orientation 126 6 4 98 172 5 6 79 217 8 54 45 67 5 2 66 50 1 97 46 7 1 84 50 1 97 45 M6 N 16 mm inch 67 5 2 66 46 8 1 84 Figure 6 DS8100A Overall Dimensions 164 6 45 R 15 0 59 5 0 19 164 6 45 100 3 93 30 1 18 16 0 63 48 1 88 R 15 N 4 0 59 80 3 15 100 3 93 15 0 59 17 5 0 68 45 1 77 8 5 N 4 0 33 mm i...

Page 30: ... Model Overall Dimensions 2 2 2 Mounting the Scanner with Accessories The following accessories allow installing the DS8100A reader in the most suitable position for your network layout ST 163 mounting bracket FBK 8100 fast bracket The ST 163 is a 90 mounting bracket to be mounted on the reader as displayed in the image below Figure 9 Mounting the ST 163 Mounting Bracket ...

Page 31: ...through the two screws B Finally attach the assembly to the ST 163 bracket by making the FBK 8100 cross piece 1 slide into the round piece 2 and fix it by tightening the screws A Figure 10 Mounting the FBK 8100 and ST 163 Brackets on the Scanner Thanks to the FBK 8100 it always possible to substitute a mounted scanner with a new one by simply unscrewing the two screws A fixing the FBK 8100 cross p...

Page 32: ...these three ideal label position angles Pitch 0 Skew 0 to 45 and Tilt 0 Follow the suggestions for the best orientation The Pitch angle is represented by the value P in Figure 12 Position the reader in order to minimize the Pitch angle Figure 12 Pitch angle The Skew angle is represented by the value S in Figure 13 Figure 13 Skew angle The Tilt angle is represented by the value T in Figure 14 For c...

Page 33: ...els can connect their 26 pin male D sub connector for connection to the power supply serial interface and input output signals to a CBX connection box by using the dedicated cables CAB F0x We recommend making system connections through one of the CBX connection boxes since they offer the advantages of easy connection easy device replacement and filtered reference signals NOTE If you require direct...

Page 34: ...er I O CBX500 only O3A Output 3A polarity insensitive O3B Output 3B polarity insensitive V Power Source Other I O I3A Input 3A polarity insensitive I4A Input 4A polarity insensitive V Power Reference Other I O I34B Input 3B and 4B common polarity insensitive I34B Input 3B and 4B common polarity insensitive Auxiliary Interface TX Auxiliary Interface TX RX Auxiliary Interface RX SGND Auxiliary Inter...

Page 35: ...m allows the laser to activate only once the motor has reached the correct rotational speed consequently the laser beam is generated after a slight delay from the power on of the scanner It is recommended to connect the device CHASSIS to earth ground Earth by setting the appropriate jumper in the CBX connection box See the CBX Installation Manual for details 3 2 MAIN SERIAL INTERFACE The main seri...

Page 36: ...t the CBX If it is floating at the Host then tie it to Shield at the CBX The overall maximum cable length must be less than 15 m 50 ft SGND RXD TXD CTS RTS USER INTERFACE SGND TX RX RTS CTS SCANNER Figure 16 RS232 Main Interface Connections Using Hardware Handshaking START OF TRANSMISSION END OF TRANSMISSION V RTS V V TX DATA V V CTS V DATA TRANSMISSION DATA TRANSMISSION C1 C2 C4 C3 C5 TRANSMISSIO...

Page 37: ...ating at the CBX If it is floating at the Host then tie it to Shield at the CBX The CBX pinout follows CBX100 500 Function TX RS485 Transmit Data RX RS485 Receive Data TX RS485 Transmit Data RX RS485 Receive Data SGND Signal Ground RX485 TX485 SGND RX485 TX485 USER INTERFACE SGND TX RX TX RX SCANNER Figure 18 RS485 Full duplex Connections NOTE For applications that do not use RX485 signals do not ...

Page 38: ...d not exceed 1200 m 3940 ft If the shield is tied to ground at the Host then leave it floating at the CBX If it is floating at the Host then tie it to Shield at the CBX CBX100 500 Function RTX RS485 Receive Transmit Data RTX RS485 Receive Transmit Data SGND Signal Ground RTX485 SGND RTX485 USER INTERFACE SGND RTX RTX SCANNER Figure 20 RS485 Half duplex Connections This interface is forced by softw...

Page 39: ...XER Shield to Earth 120 Ohm CBX100 500 Shield floating CBX100 500 Shield floating CBX100 500 SGND Shield RTX RTX SGND Shield RTX RTX SGND Shield RTX RTX Shield floating RS485 HD Termination Resistor OFF RS485 HD Termination Resistor OFF RS485 HD Termination Resistor ON Figure 21 DS8100A Multidrop Connection to a Multiplexer When using CBX500 the Main interface multidrop network signals Shield SGND...

Page 40: ...the preferred connector for device configuration or temporary communication monitoring 5 1 6 9 Figure 22 9 pin female connector If permanent system wiring is required the following pins are used to connect the RS232 auxiliary interface The overall maximum cable length should not exceed 15 m 50 ft In this case it is advisable to use shielded cables If the shield is tied to ground at the Host then l...

Page 41: ...turbance circuit which generates a debouncing delay which can be set to 5 ms or 500 s In particular I1 for PS I3 and I4 share the same value which usually corresponds to 5 ms when using a photoelectric sensor while I2 is set to 500 s when this input is used for the Encoder The maximum Encoder frequency is 2 kHz Input 1 External Trigger PS is used in the On Line and PackTrack operating Modes and te...

Page 42: ...TRIGGER PS CONNECTIONS USING DS8100A POWER brown black blue MEP 593 PH 1 Photocell PNP Figure 24 MEP 593 PH 1 PNP External Trigger PS Using DS8100A Power Power to Input Photocell Signal Photocell Reference NPN Photocell Figure 25 NPN External Trigger PS Using DS8100A Power INPUT 1 EXTERNAL TRIGGER PS CONNECTIONS USING EXTERNAL POWER External Device Ground Reference Input Signal Figure 26 PNP Exter...

Page 43: ...to Input Input Device Signal Input Device Reference Input Device Encoder Figure 29 Encoder NPN Using DS8100A Power INPUT 2 ENCODER CONNECTIONS USING EXTERNAL POWER External Device Ground Reference Input Signal Figure 30 PNP Encoder Using External Power i e PLC signal External Device Power Reference Input Signal Figure 31 NPN Encoder Using External Power i e PLC signal ...

Page 44: ...e Signal Reference Input Device Figure 32 PNP Input 3 4 Using DS8100A Power Power to Input Input Device Signal Input Device Reference Input Device Figure 33 NPN Input 3 4 Using DS8100A Power INPUT 3 4 CONNECTIONS USING EXTERNAL POWER CBX500 Only Input Signal External Device Ground Reference Figure 34 PNP Input 3 4 Using External Power i e PLC signal Input Signal External Device Power Reference Fig...

Page 45: ...uts are available The electrical features are given below Outputs 1 and 2 Maximum Voltage 30 V Collector Current pulse 130 mA Max Collector Current continuous 40 mA Max Saturation Voltage VCE 1 V at 10 mA Max Maximum Power Dissipation 90 mW at 50 C Ambient temperature Output 3 has different electrical features It is a bi directional solid state relay with built in current limit protection Output 3...

Page 46: ...coded and Output 2 is associated with the No Read event which activates when the code signaled by the external trigger PS is not decoded Output 3 can be assigned to the same events and it has the advantage of being polarity insensitive By default it is not assigned to any event The CBX500 must be used to connect this output OUTPUT 1 and 2 CONNECTIONS USING DS8100A POWER Power to Output Output Devi...

Page 47: ...ut Device Ground Reference Output Signal Output Device Figure 39 Open Collector Output Using External Power OUTPUT 3 CONNECTIONS USING DS8100A POWER CBX500 Only Power to Output Device Output Output Device Signal Reference Output Device Figure 40 Output 3 Using DS8100A Power Power to Output Device Output Output Device Signal Ground Reference Output Device Figure 41 Output 3 Using DS8100A Power ...

Page 48: ...ered and generate a delay of about 50 µs for Output 1 and 2 and 1 ms for Output 3 3 6 USER INTERFACE HOST The following table contains the pinout for standard RS232 PC Host interface For other user interface types please refer to their own manual RS232 PC side connections 1 5 9 6 9 pin male connector 13 25 14 1 25 pin male connector Pin Name Pin Name 2 RX 3 RX 3 TX 2 TX 5 GND 7 GND 7 RTS 4 RTS 8 C...

Page 49: ...rks connector M12 4 pin D coded connector for Ethernet older models have RJ45 Industrial modular connector All DS8100A models are equipped with a 26 pin male D sub connector for connection to the host computer power supply and input output signals These signals can be wired using a custom cable according to the application needs The paragraphs in this chapter detail the individual signal connectio...

Page 50: ...gative pin 16 O3A Configurable Digital Output 3 polarity insensitive 17 O3B Configurable Digital Output 3 polarity insensitive 18 I1A External Trigger polarity insensitive for PS 19 I1B External Trigger polarity insensitive for PS 6 I2A Input Signal 2 polarity insensitive for Encoder 10 I2B Input Signal 2 polarity insensitive for Encoder 14 I3A Input Signal 3 polarity insensitive 15 I4A Input Sign...

Page 51: ...elay from the power on of the scanner Note that GND is internally connected to chassis The cable shield is also connected to pin 1 CHASSIS DS8100A USER INTERFACE 23 25 GND V Ground V 20 30 Vdc VS 9 13 CHASSIS 1 Earth Ground Chassis Figure 44 Power Supply Using the 26 pin Connector 4 2 MAIN SERIAL INTERFACE The main serial interface is compatible with the following electrical standards RS232 RS485 ...

Page 52: ...in signal ground DS8100A 7 GND_ISO SGND Main Isolated USER INTERFACE RTS 4 CTS 5 RX 3 RXD TX 2 TXD 1 Earth Ground CHASSIS Figure 45 RS232 Connections START OF TRANSMISSION END OF TRANSMISSION V RTS V V TX DATA V V CTS V DATA TRANSMISSION DATA TRANSMISSION C1 C2 C4 C3 C5 TRANSMISSION STOPPED ENABLED DISABLED ENABLED IDLE IDLE Figure 46 RS232 Control Signals The RTS and CTS signals control data tran...

Page 53: ... RS485 full duplex interface connection Pin Name Function 2 TX RS485 output 3 RX RS485 input 4 TX RS485 output 5 RX RS485 input 7 GND_ISO Main signal ground DS8100A 7 GND_ISO TX485 2 TX485 4 RX485 3 RX485 5 SGND Main Isolated USER INTERFACE RX485 1 Earth Ground CHASSIS TX485 Figure 47 RS485 Full Duplex Interface Connections NOTE For applications that do not use RX485 signals do not leave these lin...

Page 54: ...hould not exceed 1200 m 3940 ft The following pins of the 26 pin connector are used for RS485 half duplex interface connection Pin Name Function 2 RTX RS485 input output 4 RTX RS485 input output 7 GND_ISO Main signal ground DS8100A 7 GND_ISO RTX485 2 RTX485 4 RS485REF MULTIPLEXER RTX485 RTX485 1 Earth Ground CHASSIS Figure 49 RS485 Half Duplex Interface Connections This interface is forced by soft...

Page 55: ...CUSTOM CABLE ELECTRICAL CONNECTIONS 41 4 Figure 50 DS8100A Multidrop Connection to a Multiplexer ...

Page 56: ...available on the 26 pin connector of the DS8100A scanner Input 1 External Trigger PS Input 2 Encoder Input 3 and 4 generic inputs The electrical features of these inputs are Maximum voltage 30 Vdc Maximum current all Inputs 12 mA Pin Name Function 18 I1A External Trigger polarity insensitive for PS 19 I1B External Trigger polarity insensitive for PS 6 I2A Input Signal 2 polarity insensitive for En...

Page 57: ...nged through the software parameter Debouncing for Input x see the 6 8 K Software Configuration Parameter Guide or Help file Powering Inputs Input devices can be supplied by either scanner power Vdc and GND or external power supplies Vext Electrical isolation between the input command logic and the scanner is maintained when powering the input devices from an external supply voltage Vext The drivi...

Page 58: ...NCODER DS8100A A B Vext B A V 5V Ground Figure 55 NPN Command Input Connection Using External Power NOTE Terminal pins I34B are common to both inputs 3 and 4 and therefore these inputs cannot be driven by opposite polarity devices INPUT 3 4 CONNECTIONS USING DS8100A POWER EXTERNAL DEVICE DS8100A I3A Ground V 5V EXTERNAL DEVICE GND V I4A 5V I34B VS Ground Figure 56 I3 I4 NPN Input Command using Sca...

Page 59: ...arameter must be enabled and the configuration parameters to allow correct Code Type reading must be saved to the scanner in order to read the verifier code When the selected input is activated the next read code will be stored as the verifier code in the scanner s non volatile Flash memory For more details see the Verifier Parameters in the 6 8 K Software Configuration Parameter Guide or Help fil...

Page 60: ...igital output 3 polarity insensitive 17 O3B Configurable digital output 3 polarity insensitive The function of each output can be defined by the user No Read Right Wrong etc Refer to the Genius Help On Line for further details The output signals are fully programmable being determined by the configured Activation Deactivation events Deactivation Timeout or a combination of the two By default Outpu...

Page 61: ...s for Output 3 4 6 USER INTERFACE How To Build A Simple Interface Test Cable The following wiring diagram shows a simple test cable including power external push button trigger and PC RS232 COM port connections 26 pin D sub female 23 20 GND RXAUX TXAUX 21 DS8100A 25 13 GND VS 9 pin D sub female GND TX RX PC 2 3 5 18 9 EXT TRIG A VS Power Supply VS 20 30 VDC Power GND Trigger EXT TRIG B 19 Test Cab...

Page 62: ...voltage 20 to 30 vdc positive pin 1 CHASSIS Cable shield A internally connected by capacitor to chassis 2 n c Not connected 3 CHASSIS Cable shield B internally connected by capacitor to chassis 4 n c Not connected 5 n c Not connected 6 n c Not connected 7 VS_I O Supply voltage of I O circuit 8 Lon A Lonworks a line positive pin 9 Lon A Lonworks a line negative pin 10 Lon B Lonworks b line positive...

Page 63: ...rent connector to be inserted in the Lonworks 17 pin male connector of the master reader Figure 61 BTK 8102 and BTK 8100 Two cables are also provided as accessories to terminate and power the network CAB 8605 and CAB 8305 CAB 8605 is a power and Lonworks termination cable to be used for connecting the DS8100A master to an external power unit within the network while CAB 8305 is a power and bus ret...

Page 64: ...ve readers In particular the 17 pin female connector is used for output connection and the male one for input connection The female connector in the last slave reader is terminated by the BTK 8100 bus return to close the system network The following diagram represents the connection between a DS8100A working as master and a DS8100A working as a slave reader The cable shields for LON A B are connec...

Page 65: ...w represents the termination of the double Lonworks line of a DS8100A working as master by means of the BTK 8102 Master BTK 8102 male connector female connector 9 7 8 A2 7 A2 A1 9 8 A1 LON A LON A VS VS_I O GND T REF_I O 11 10 11 10 LON B LON B T 15 15 Figure 65 DS8100A Master Termination The diagram below represents the Lonworks bus return of a DS8100A working as slave by means of the BTK 8100 La...

Page 66: ...ta 3 TX Transmitted data 4 RX Received data In order to meet EMC requirements use Ethernet shielded cable The Ethernet interface can be used for TCP IP communication with a remote or local host computer by connecting the scanner to either a LAN or directly to a host PC There is no need to use a crossover adapter since the scanner incorporates an auto cross function The following is an example of a...

Page 67: ...ion Figure 70 Harting RJ Industrial Push Pull Male Connector This interface and the connector pinout see the following table are IEEE 802 3 10 BaseT and IEEE 802 3u 100 Base Tx compliant RJ45 Modular Jack Pinout Pin Name Function 1 TX Transmitted data 2 TX Transmitted data 3 RX Received data 6 RX Received data 4 5 7 8 N C Not connected In order to meet EMC requirements use Ethernet shielded cable ...

Page 68: ...h a Hub using a straight through cable DS8100A 5 HUB SWITCH 3 4 2 1 6 5 3 4 2 1 6 7 8 7 8 RX TX TX RX n c n c n c n c n c not connected Figure 71 Straight Through Cable The following is an example of direct connection to a PC using an inverted cable DS8100A 5 HOST PC 3 4 2 1 6 5 1 4 6 3 2 7 8 7 8 RX TX TX RX n c n c n c n c n c not connected Figure 72 Inverted Cable For further details refer to th...

Page 69: ...antee the correct system functioning 7 1 LOCAL LONWORKS NETWORK A local Lonworks network allows logically connecting a DS8100A master reader with up to 31 DS8100A slaves Actually the maximum number of readers to be employed in the network depends on the system operating conditions that is adopted operating mode and amount of data stream When creating your network always keep in mind the following ...

Page 70: ...pin male connector must be properly terminated by inserting the BTK 8102 Lonworks terminator or be powered by the CAB 86xx cable The slave readers are connected together through the local Lonworks connectors Only the 17 pin female connector of the last slave reader must be terminated by the BTK 8100 bus return or be powered by the CAB 83xx cable The presence sensor is connected and powered through...

Page 71: ...t slave is connected through CAB 83xx which also provides bus return the master and all slaves are connected together through the CAB 81xx cables P S Presence Sensor connected to Input 1 External Trigger PS input CBX100 jumper set to accept scanner power Encoder connected to Input 2 Encoder input Figure 74 Small Synchronized Network with more than 2 Readers and Single Power Unit CBX100 Local Host ...

Page 72: ...s communications between the scanners and the SC6000 unit The last scanner on the line requires a Termination connector as well as any unused branches in the PWO unit The allowed maximum bus length is 65 m External devices such as a presence sensor and an encoder are all connected to the PWO Figure 75 Large Synchronized Network with DX8200A and DS8100A Scanners Extended I O Host HUB ETHERNET SC600...

Page 73: ...e Encoder Step 252 OFF ON 1 2 3 4 5 6 7 8 3 For Top Front and Top Back scanners C and D in Figure 76 set the parameter Reading Parameters Reading Condition Skew 45 4 For applications having regular shaped packs the default settings are sufficient but for Airport applications irregular shaped packs can cause PS signal glitches resulting in false packs too short or packs too close errors To correct ...

Page 74: ...functions as a dedicated protecting or backup unit Figure 77 Redundant Reading Station Layout with DX8200A and DS8100A Scanners AUX CAB SC6103 Extended I O ETHERNET SC6000 CAB SC6003 CAB SC6013 Power Net VAC INPUT PWO LONWORKS ENCODER PS PS Aux CAB 81xx CAB 81xx BTK 8100 CAB 81xx CAB 81xx CAB 81xx Extended I O ETHERNET SC6000 CAB SC6003 CAB SC6013 Power Net VAC INPUT PWO CAB PWO 03 Redundancy CAB ...

Page 75: ...TYPICAL LAYOUTS 61 7 Figure 78 Example Redundant Reading Station Conveyor SC6000 Working A H G C D B E F PWO SC6000 Protecting PWO ...

Page 76: ...cted from the Lonworks interface as well as its own to the Local Host through its CBX100 The following image shows a system consisting of four readers which are all connected together using CAB 81xx cables and the system is powered by a PWR 240 power supply P S Presence Sensor connected to Input 1 External Trigger PS input all CBX100s have jumper set to accept scanner power Figure 79 Multidata Net...

Page 77: ...ered by the PWR 240 where the Lonworks master is connected through CAB 86xx which also provides bus termination the last Lonworks slave is connected through CAB 83xx which also provides bus return the Lonworks master and all Lonworks slaves are connected together through the CAB 81xx cables The same network layouts are available as for the DS8100A Standard model P S Presence Sensor connected to In...

Page 78: ...800 Gateway Name Description Part Number BM200 210 Ethernet TCP IP Module STD IP65 93ACC1851 93ACC1852 BM300 310 Profibus Module STD IP65 93ACC1810 93ACC1811 BM400 DeviceNet Module IP65 93ACC1814 BM500 510 520 Ethernet IP Module STD IP65 IP54 93ACC1812 93ACC1813 93ACC1840 BM600 CANopen Module STD 93ACC1815 BM700 710 Profinet Module STD IP65 93ACC1816 93ACC1886 BM1100 CC Link Module STD 93ACC1845 B...

Page 79: ... NT XP Vista or 7 2 Insert the Genius CD ROM 3 Wait for the CD to autorun and follow the installation procedure 8 2 GUIDE TO RAPID CONFIGURATION 8 2 1 Wizard for Quick Reader Setup After installing the Genius software program see above and running it the following window appears asking the user to choose the desired configuration level Figure 82 Genius Wizard Opening Window The Wizard option is ad...

Page 80: ...ating mode is not available when DS8100A works as slave Figure 84 Test Mode Selection This operating mode causes the reader to be continuously activated allowing to verify its reading features and its reading position with respect to the barcode For this reason it is particularly advised during the installation phase of the reader After 100 scans the values relative to an internal counter and the ...

Page 81: ...barcode characters are transmitted on the serial interface Otherwise a no read message is sent Automatic Operating Mode Figure 86 Automatic Mode Selection This operating mode does not require the connection to an external Presence Sensor When working in this mode the reader is continuously scanning The reading phase is activated each time a barcode enters the reading zone The reader stops reading ...

Page 82: ...network slave label and address definition and physical identification of a specific slave within network updates configuration to a file and makes it ready to be sent to the Master Express Network Setup automatically performs all the operations of the Network Wizard apart from the physical identification of a specific slave scanner NOTE The Network Setup procedure as described requires Genius sof...

Page 83: ...window By repeatedly clicking the icon this area will be displayed or hidden Figure 88 Cluster Configuration Each scanner of the cluster is indicated by the following graphical objects check box allowing to select deselect a specific scanner to perform the desired operations i e program downloading icon representing the scanner status a label reporting information transmitted by the scanner when c...

Page 84: ...splay the scanner default labels through the Express Network Setup Express Network Setup Before performing this procedure a Lonworks address must be assigned to each slave scanner The most practical method is through the Net Autoset procedure See par 8 2 3 for alternative address assignment methods Once all addresses have been assigned the Express Network Setup is to be used when all scanner addre...

Page 85: ...ling procedure of the current network All slave scanners found will be represented in the Current Devices area Then select the desired slave scanner from the Current Devices area and click on the icon or drag and drop to transfer it to the Requested Devices area where your network customization is defined The following dialog box will appear allowing if necessary to change the slave address Availa...

Page 86: ... indicate the scanner corresponding to the one selected in particular in Network Wizard the icon corresponding to the selected slave scanner starts blinking red in the Physical Network all slave scanner lasers turn off except the one of the selected scanner which turns on 3 If desired select the transferred added slave scanner within the Requested Devices area and click on the icon to customize th...

Page 87: ...en starting the Genius program is addressed to expert users being able to complete a detailed scanner configuration By choosing this option it is possible either to start a new scanner configuration or to open and modify an old one The desired parameters can be defined in the following window similar to the MS Explorer Figure 89 Genius Parameter Explorer Window The procedure for setting the scanne...

Page 88: ...device in the Devices area a shortcut menu appears which allows you to Copy the device configuration Paste a previously copied configuration Copy the Master device configuration parameters to all Slaves only common parameters relative to Slave functioning i e Code Definition Diagnostics etc Show Device to physically locate a scanner in the station These shortcuts are made only in Genius and requir...

Page 89: ...of devices by clicking the relative device check box and executing the desired command These same functions2 can be selected from the Edit menu as well 1 Not for Master and Slaves simultaneously 2 Not for Master and Slaves simultaneously If using the Select All Devices menu item uncheck either the Master or all slaves ...

Page 90: ...in Code Position 0 Max Code Position 255 Check Digit Disabled unchecked Decoding Safety 1 Decoding Severity 3 Match String Rule Match Pattern Match String Empty Match Direction Rule Disable Code Label Settings 2 Code Symbology Code 39 Label Length Variable Minimum Label Length 1 Maximum Label Length 60 Min Code Position 0 Max Code Position 255 Check Digit Disabled unchecked Decoding Safety 1 Match...

Page 91: ... UPC and Addon in modules 20 Scan Line Amplitude Amplitude Settings Enable Disabled unchecked PackTrack Calibration Direction 0 Forward PS Offset 0 Data Communication Settings Host Application Protocol Type Standard Data Format Header Tx Start With Data Termination After No Read Message Enabled checked Message Tx Selection On Decoding Format Type Standard Max Tx Delay After Phase Off Disabled Code...

Page 92: ...Op Mode Active Closed Input 2 Active Level Overridden by Op Mode Active Closed Input 3 Active Level Overridden by Op Mode Active Closed Input 4 Active Level Overridden by Op Mode Active Closed Output 1 Line State Normally Open Activation Event Complete Read Alternative Activation Event Wrong Deactivation Event Timeout Alternative Deactivation Event None Activate on any Diagnostic Error Disabled un...

Page 93: ... checked No Phase Timeout Disable DIGITIZER Motor Warning Enabled checked DIGITIZER Motor Failure Enabled checked DIGITIZER Motor Life End Enabled checked DIGITIZER Laser Failure Enabled checked DIGITIZER Laser Life End Enabled checked Actions Tx Mode On Timeout Tx Refresh 2 sec Aux Disabled unchecked Main Disabled unchecked Format Header String STX Terminator String CR LF Error Message Type Numer...

Page 94: ...DS8100A REFERENCE MANUAL 80 8 Parameter Default Setting User Information Section End User Name Empty Device Name Empty Line Name Empty ...

Page 95: ...e label itself the DS8100A is able to reconstruct the barcode A typical set of partial scans is shown in the figure below Code Direction Figure 91 Partial Scans None of the partial scans contains the whole label The decoder aligns each partial scan correctly and combines them in order to obtain the entire code The alignment is performed by calculating the time difference from one partial scan to a...

Page 96: ...of 45 and 30 9 2 PACKTRACK PackTrack is a patented operating mode for Datalogic Omni Directional Reading Stations used to read and correctly assign codes read on different packs when placed in the scanner Reading Area at the same time In fact in the following example the codes of two or more consecutive packs are found at the same time in the scanner reading area Therefore the condition occurs whe...

Page 97: ...e figure below PackTrack Reference System Figure 95 PackTrack Reference System This coordinate system is absolute for the reading station i e is valid for all the scanners independently from their position or orientation with respect to the conveyor For this reason after the PackTrack calibration and configuration has been correctly performed when a barcode is under the beam to be read by the scan...

Page 98: ... or Continuous Code 128 codes must be enabled on the Master with Label Length set to variable If the system Presence Sensor and Encoder are used the correct Encoder Step value must be set on the Master and the Presence Sensor must be connected to the CBX100 500 Input 1 If instead the PPA 8000 Photocell Array is used it must be connected to the CBX100 500 I1 and I2 inputs the following parameters m...

Page 99: ...he Auto PackTrack procedure requires using the PPA 8000 Photocell Array for all systems where either the Presence Sensor or the Encoder are absent including Continuous Operating Mode and Cargoscan applications If using the Presence Sensor and Encoder the presence sensor must be connected to the CBX100 500 I1 input The Encoder Step parameter must also be set correctly If using the PPA 8000 you must...

Page 100: ... will be used to harmonize the X 0 coordinate of all of the individual slaves NOTE For Oscillating Mirror models the scan line must be parallel to the conveyor direction and only the Y calibration will be performed the X and Z axes will automatically be set to zero Z Offset if necessary for packs that are elevated above the conveyor surface for example on tilt trays this parameter sets an offset f...

Page 101: ...s in the Initial state ready to be calibrated Yellow xx N slave xx can be calibrated is calibrated but Not verified Green xx C slave xx calibrated is calibrated and verified The symbol xx is the number of the slave scanner 01 02 03 etc 2 Follow each step given in the Auto PackTrack procedure window The instructions and summary of each step are written in the terminal area of the window The Synopti...

Page 102: ...king to change the PCT 8000 X position i e always before the PS Line reference point and parallel to a conveyor edge but changing to the left hand edge and or to the center of the conveyor until the procedure terminates At the end of the procedure only the Stop button is active Typically 3 passes are necessary ...

Page 103: ...dure all scanners are green press the Stop button to end the procedure and return to the Auto PackTrack setup window NOTE The Stop button is always present and can be used at any time to end the procedure and return to the Auto PackTrack setup window NOTE At this point you can download the Auto PackTrack Report file saved in the Master scanner RAM This can only be done by connecting the Master to ...

Page 104: ... 36 P1 Y mm 1077 P1 Z mm 10 P1 Distance mm 36 P1 Position 1077 P2 X mm 715 P2 Y mm 1096 P2 Z mm 10 P2 Distance mm 10 P2 Position 715 P3 X mm 518 P3 Y mm 1304 P3 Z mm 650 P3 Distance mm 1096 P3 Position 10 XP1 X mm 36 XP1 Y mm 1077 XP1 Z mm 10 XP1 Distance mm 36 XP1 Position 1077 XP2 X mm 715 XP2 Y mm 1096 XP2 Z mm 10 XP2 Distance mm 10 XP2 Position 715 XP3 X mm 518 XP3 Y mm 1304 XP3 Z mm 650 XP3 D...

Page 105: ...ck Calibration for DS8100A Scanner Using SPY In a Master Slave Reading Station working in PackTrack or Continuous operating mode the individual scanners can be calibrated using the SPY tool in Genius PackTrack Reference System Figure 96 PackTrack Reference System Independently from the scanner position in the reading station top side bottom etc the general procedure is to place three barcodes alon...

Page 106: ... the following dialog box NOTE When selecting a slave scanner through the Master click on the slave in the Devices window then click the SPY icon Figure 98 Opening the Spy Window 2 Once the Spy window has been opened select the PackTrack Calibration option from the Tools menu Figure 99 Selecting PackTrack Calibration Option SPY ICON ...

Page 107: ...ons on the scan line i e Position 1 5 Measure the X Y and Z coordinates relative to the center of the code and enter them into the corresponding edit boxes NOTE In the vast majority of systems the x and z data are not necessary For these cases set x 0 z 0 during the calibration procedure 6 Press the Calibrate button for Position 1 to start the calibration Position 1 Position 2 Position 3 Position ...

Page 108: ...Calibration Repeat the entire procedure for each scanner in the Reading Station 9 2 3 PackTrack Calibration for DS8100A Oscillating Mirror Models The DS8100A oscillating mirror models can be used in PackTrack operating mode only when the scanner is mounted so that the scan line is parallel to the conveyor direction as shown in the following figure Figure 102 Oscillating Mirror Models in PackTrack ...

Page 109: ...esolution mm 0 25 10 11 13 14 16 17 7 8 9 10 12 13 0 30 12 13 14 16 17 19 8 9 10 11 12 14 0 33 12 14 15 17 18 20 8 9 10 12 13 14 0 38 14 15 16 18 19 21 9 10 11 12 14 15 0 50 18 18 20 21 23 24 11 12 13 14 15 17 0 72 24 25 26 27 28 30 15 16 16 18 19 20 1 00 33 33 34 35 36 37 20 20 21 22 23 24 Ratio 3 1 Table 1 Minimum Code Height for ACR Reading mm 45 30 Conveyor Speed m s 0 5 1 1 5 2 2 5 3 0 5 1 1 ...

Page 110: ... 3 Codabar Code Resolution mm 0 25 8 9 10 12 13 15 5 6 8 9 10 11 0 30 9 9 11 12 14 15 6 7 8 9 10 12 0 33 9 10 11 13 14 16 6 7 8 9 11 12 0 38 10 11 12 14 15 17 7 8 9 10 11 12 0 50 13 13 14 16 17 19 8 9 10 11 12 13 0 72 17 18 18 19 21 22 11 11 12 13 14 15 1 00 23 23 24 25 26 26 14 15 15 16 17 18 Ratio 3 1 Interdigit Module Size Table 4 Minimum Code Height for ACR Reading mm 45 30 Conveyor Speed m s ...

Page 111: ...arcode types of variable quality in 0 24 40 in 32 48 0 60 80 cm 30 20 0 10 cm 100 120 140 160 56 64 180 68 50 60 70 40 30 20 10 50 60 700 40 12 8 0 4 20 24 28 16 12 8 4 20 24 28 16 Note 0 0 is the center of the laser beam output window CONDITIONS Code Interleaved 2 5 or Code 39 PCS 0 90 Pitch angle 0 Skew angle 10 Tilt angle 0 Reading mode Linear ...

Page 112: ...types of variable quality in 0 24 40 in 32 48 0 60 80 cm 30 20 0 10 cm 100 120 140 160 56 64 180 68 50 60 70 40 30 20 10 50 60 700 40 12 8 0 4 20 24 28 16 12 8 4 20 24 28 16 Note 0 0 is the center of the laser beam output window CONDITIONS Code Interleaved 2 5 or Code 39 PCS 0 90 Pitch angle 0 Skew angle 10 Tilt angle 0 Reading mode Linear ...

Page 113: ...s of variable quality in 0 24 40 in 32 48 0 60 80 cm 30 20 0 10 cm 100 120 140 160 56 64 180 68 50 60 70 40 30 20 10 50 60 700 40 12 8 0 4 20 24 28 16 12 8 4 20 24 28 16 Note 0 0 is the center of the laser beam output window CONDITIONS Code Interleaved 2 5 or Code 39 PCS 0 90 Pitch angle 0 Skew angle 10 Tilt angle 0 Reading mode Linear ...

Page 114: ...e types of variable quality 0 24 16 40 in 32 48 0 40 60 80 cm 100 120 140 160 56 64 in 30 20 0 10 cm 50 60 70 40 30 20 10 50 60 70 40 12 8 0 4 20 24 28 16 12 8 4 20 24 28 16 Note 0 0 is the center of the laser beam output window CONDITIONS Code Interleaved 2 5 or Code 39 PCS 0 90 Pitch angle 0 Skew angle 10 Tilt angle 0 Reading mode Linear ...

Page 115: ...arcode types of variable quality in 0 24 40 in 32 48 0 60 80 cm 30 20 0 10 cm 100 120 140 160 56 64 50 60 40 30 20 10 50 60 40 12 8 0 4 20 24 16 12 8 4 20 24 16 Note 0 0 is the center of the laser beam output window CONDITIONS Code Interleaved 2 5 or Code 39 PCS 0 90 Pitch angle 0 Skew angle 10 Tilt angle 0 Reading mode Linear ...

Page 116: ...ng different barcode types of variable quality in 0 24 16 40 in 32 48 0 40 60 80 cm 30 20 0 10 cm 100 120 50 40 30 20 10 50 40 12 8 0 4 20 16 12 8 4 20 16 Note 0 0 is the center of the laser beam output window CONDITIONS Code Interleaved 2 5 or Code 39 PCS 0 90 Pitch angle 0 Skew angle 10 Tilt angle 0 Reading mode Linear ...

Page 117: ...es of variable quality in 0 24 40 in 32 48 0 60 80 cm 30 20 0 10 cm 100 120 140 160 56 64 180 68 50 60 70 40 30 20 10 50 60 700 40 12 8 0 4 20 24 28 16 12 8 4 20 24 28 16 Note 0 0 is the center of the laser beam output window CONDITIONS Code Interleaved 2 5 or Code 39 PCS 0 90 Pitch angle 0 Skew angle 10 Tilt angle 0 Reading mode Linear ...

Page 118: ...e types of variable quality in 0 24 16 40 in 32 48 0 40 60 80 cm 30 20 0 10 cm 100 120 140 160 56 64 50 60 70 40 30 20 10 50 60 70 40 12 8 0 4 20 24 28 16 12 8 4 20 24 28 16 Note 0 0 is the center of the laser beam output window CONDITIONS Code Interleaved 2 5 or Code 39 PCS 0 90 Pitch angle 0 Skew angle 10 Tilt angle 0 Reading mode Linear ...

Page 119: ...rcode types of variable quality in 0 16 32 0 in 24 40 0 40 60 cm 30 20 0 10 cm 80 100 120 140 48 56 50 60 40 30 20 10 50 60 40 12 8 0 4 20 24 16 12 8 4 20 24 16 Note 0 0 is the center of the laser beam output window CONDITIONS Code Interleaved 2 5 or Code 39 PCS 0 90 Pitch angle 0 Skew angle 10 Tilt angle 0 Reading mode Linear ...

Page 120: ...ng different barcode types of variable quality in 0 24 16 40 in 32 48 0 40 60 80 cm 30 20 0 10 cm 100 120 50 40 30 20 10 50 40 12 8 0 4 20 16 12 8 4 20 16 Note 0 0 is the center of the laser beam output window CONDITIONS Code Interleaved 2 5 or Code 39 PCS 0 90 Pitch angle 0 Skew angle 10 Tilt angle 0 Reading mode Linear ...

Page 121: ...lways provides complete backup and restore functions Configuration and Environmental parameters When the DS8100A scanner is connected through CBX series connection boxes Backup and Restore is provided through the BM100 accessory module installed inside the CBX100 or CBX500 connection box If the DS8100A scanner is integrated into an ID NET network having an SC4000 ID NET controller as Master then t...

Page 122: ...onfiguration to the Master EEPROM to force the Slave Operating Mode Code Reading Symbologies and Reconstruction parameters and store all the Slave PackTrack calibration tables Now the Slave scanners are configured through the Master ASR parameters stored in the Master and the ASR procedure is implemented 4 Save this configuration to file ddc 10 3 2 Scanner Replacement Procedure NOTE The ASR proced...

Page 123: ...pins 18 and 19 for 26 pin connector Is power supplied to photo sensor Are the photo sensor LEDs if any working correctly Is the sensor reflector system aligned On Line Mode the Master s Phase On LED is correctly lit but nothing happens no reading results Is the software configuration consistent with the application condition operating mode etc In the Genius software configuration program select th...

Page 124: ...k mode verify that the coordinates in particular the Y axis are correct Communication the device is not transmitting anything to the host Is serial cable connected Is correct wiring respected If using MAIN RS232 or RS485 interface is the reference ground connected to proper SGND Main Isolated also referred to as GND_ISO Be careful that it is not completely different from GND power ground If using ...

Page 125: ...S8100A master If the error persists contact your Datalogic distributor How do I obtain my units serial numbers The device serial number is printed on a label that is affixed above the connector panel of the reader The serial number is also displayed when connecting the device through the Genius program Serial numbers consist of 9 characters one letter 2 numbers another letter followed by 5 numbers...

Page 126: ...ocoupled NPN or PNP Outputs 3 software programmable digital Outputs optocoupled OPTICAL FEATURES Light Receiver Avalanche photodiode Wavelength 630 to 680 nm Safety Class Class 2 EN60825 1 Class II CDRH Light Source Up to 4 semiconductor laser diodes Laser Control Security system to turn laser off in case of motor slow down READING FEATURES Scan Rate 1000 scans s Maximum Resolution see reading dia...

Page 127: ...Operating Temperature 0 to 50 C 32 to 122 F Storage Temperature 20 to 70 C 4 to 158 F Humidity 90 non condensing Ambient light immunity 36000 lux Vibration Resistance Linear Models Oscillating Mirror Models EN 60068 2 6 2 hours on each axis 14 mm 2 to 10 Hz 1 5 mm 13 to 55 Hz 2 g 70 to 200 Hz 1 5 mm 5 to 9 1 Hz 0 5 g 9 1 to 150 Hz Shock Resistance EN 60068 2 27 3 shocks on each axis 30 g 11 ms 15 ...

Page 128: ...used for the connection Standard Models When On Line operating mode is used the reader is activated by an External Trigger photoelectric sensor when the object enters its reading zone In the following case the signal is passed to the DS8100A by the CBX100 which also supplies the system Figure 103 Point to Point for Standard Models Terminal DS8100A 1 2 3 Main Serial Interface RS232 or RS485 Full Du...

Page 129: ...thernet model is connected to a remote Host It can be activated by a signal generated by the remote Host or always be active if working in Automatic operating mode Figure 104 Point to Point for Ethernet Models Terminal DS8100A 1 Auxiliary Serial Interface Data Tx to Terminal Local Echo RS232 Remote Host PWR 120 CBX CAB F0x Ethernet Network ...

Page 130: ...n alternative fixed speed 57600 baud ID NET layout can be made without the use of the CBX800 provided the 8K scanner is only an ID NET slave device the ID NET master is only an SC4000 Controller See the ID NET Application Note for details ID NET Slave Nodes CBX800 Source Interface CBX800 ID NET Interface Reader ID NET Interface External Trigger for On Line Mode Host Aux for CBX800 Configuration So...

Page 131: ...using RS232 on the main interface and all messages will be passed through this chain to the host The reading phase of each scanner is independent from the others In Pass Through connections each scanner is provided with its relative External Trigger multi P S Applications can be implemented to connect a device such as a hand held reader to the Auxiliary port for manual code reading capability For ...

Page 132: ...onnected to the Host PC on the main RS232 serial interface through the CBX connection box In RS232 Master Slave connections the External Trigger signal is unique to the system single P S NOTE The DS8100A Standard model working as Master in an RS232 network may be simultaneously connected to a Lonworks network consisting of DS8100A slave scanners Be careful when assigning the slave address since th...

Page 133: ...109 RS232 Master Slave for DS8100A Ethernet Models Local Host 1 2 3 1 Master Main Serial Interface RS232 only Auxiliary Serial Interface RS232 Input 1 External Trigger PS for On Line Mode 2 1 Slave 1 Slave n Power CBX100 CAB F0x Remote Host 2 3 1 Master Main Serial Interface RS232 only Auxiliary Serial Interface RS232 Input 1 External Trigger PS for On Line Mode 2 1 Slave 1 Slave n Power Ethernet ...

Page 134: ...in interface Figure 110 Multiplexer for DS8100A Standard Models The auxiliary serial interface of the slave scanners can be used to visualize collected data or to configure it using the Genius utility When On Line operating mode is used the scanner is activated by an External Trigger when the object enters its reading zone MX4000 Host 0 1 2 3 Main Serial Interface RS485 Half Duplex Auxiliary Seria...

Page 135: ...he safety regulations governing acceptable limitations on electronic radiation from laser devices Datalogic devices are in compliance with the CDRH regulations CD SQUARE CD SQUARE provides useful information on label position and object shape elaborated during the barcode reading phase This innovative technology identifies the area in which the code is located and measures the code distance from t...

Page 136: ...ticular PackTrack manages 6 sided reading systems when it is impossible to detect the real position of the code on the parcel thus overcoming the need for external accessories essential in traditional tracking systems Parameter A value that you specify to a program Typically parameters are set to configure a device to have particular operating characteristics Pitch Rotation of a code pattern about...

Page 137: ...ire encoded item See par 2 3 Symbol A combination of characters including start stop and checksum characters as required that form a complete scannable barcode Tilt Rotation around the Z axis Used to describe the position of the barcode with respect to the laser scan line See par 2 3 Trigger Signal A signal typically provided by a photoelectric sensor or proximity switch which informs the scanner ...

Page 138: ...ors 4 Inputs 27 42 Installation 14 K Keypad and Display 5 L Laser Safety vii LEDs 4 Local Lonworks Network Layouts 55 Lonworks Connections 48 Lonworks Interface 50 M Main Serial Interface 21 37 Manual PackTrack Calibration using SPY 91 Model Descriptions 3 Mounting the Scanner 15 Mounting with Accessories 16 N Network Setup 68 Network Termination 49 O Operating Mode Automatic 67 On Line 67 Test 66...

Page 139: ...125 T Technical Features 112 Terminators 49 Test Mode using Keypad 5 Troubleshooting 109 Typical Layouts 55 ...

Page 140: ...sed upon compliance of the products to the following standards EN 55022 CLASS A ITE DECEMBER 2010 INFORMATION TECHNOLOGY EQUIPMENT RADIO DISTURBANCE CHARACTERISTICS LIMITS AND METHODS OF MEASUREMENTS EN 61000 6 2 SEPTEMBER 2005 ELECTROMAGNETIC COMPATIBILITY EMC PART 6 2 GENERIC STANDARDS IMMUNITY FOR INDUSTRIAL ENVIRONMENTS EN 60950 1 APRIL 2006 EN 60950 1 A11 MARCH 2009 INFORMATION TECHNOLOGY EQU...

Page 141: ...www datalogic com ...

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