Dannmar MB-240X Page 50 Installation And Operation Manual Download

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MB-240X Wheel Balancer

P/N 5900262 — Rev. A1 — Jan. 2021

Parts

Cabinet Assy.

Cabinet Parts List

Part Number

Description

101

Display Membrane

102

5530304

Cross Recessed Countersunk Head Screw M3x30

103

Hexagon Nut M3

104

Computer Board

105

Cabinet

106

Dam-board

107

Cross Recessed Pan Head Screw M4X10

108

5525251

OFF/ON Switch

109

SHCS M6X30

110

Hexagon Nut M6

111

Cone Hanger

112

Tool Holder Mounting Plate

113

5327132

Weldment, Base Assembly (Welding Piece)

114

SHCS M10X20

115

Washer

116

SHCS M6X16

117

Side Storage Rack

118

Dam-board

119

Cross Recessed Pan Head Screw M4X10

Summary of Contents for MB-240X

Page 1: ...e contents of this manual before using this product Failure to follow the instructions and safety precautions in this manual can result in serious injury or death Make sure all other operators also re...

Page 2: ...or visit dannmar com support warranty Go to dannmar com support and fill out the online form to register your product be sure to click Submit Safety Your new product was designed and manufactured wit...

Page 3: ...nnmar com This manual is mandatory reading for all users of the MB 240X including anyone who sets up operates maintains or repairs it You can always find the latest version of the manual for your prod...

Page 4: ...onsiderations Read this manual carefully before using your new product Do not set up or operate the product until you are familiar with all operating instructions and warnings Do not allow anyone else...

Page 5: ...damage NOTICE Calls attention to a situation that if not avoided could result in product or property damage Tip Calls attention to information that can help you use your unit better Liability Informat...

Page 6: ...ease Hub Nut Holds the Wheel on the Balancer once the Wheel is mounted Hex Key Wrench Set Used during installation Hex key wrenches are sometimes called Allen wrenches Anchor Bolts Anchor the Balancer...

Page 7: ...identified as Inner Edge Inner Plane Center Plane Outer Plane and Outer Edge Clip On Weights Metal weights that are held in place on the Wheel by clipping them to the Inner or Outer Edge Older Clip O...

Page 8: ...s straight and true that is the Vehicle does not pull to one side Q Where can I put my Wheel Balancer A This MB 240X is designed to be mounted in three different configurations stand alone wall mount...

Page 9: ...Max Wheel Diameter 10 in to 31 in 254 mm to 800 mm Wheel Width Capacity 1 5 in to 20 in 38 to 3048 mm Accuracy 035 oz 1 gram Resolution 25 oz 5 grams Width 9 25 in 235 mm Length 16 75 in 426 mm Depth...

Page 10: ...e Installation Site and mounting method Tire Changer Mount Mounting Stand or Wall Bracket 5 Verify that there is adequate Clearance on all Sides of the Balancer at the installation site 6 Gather parts...

Page 11: ...ing the Balancer are difficult for just one person Dannmar strongly recommends having two or more persons work together to install the Balancer If you have to use an extension cord make sure its curre...

Page 12: ...ctronic components If the Balancer gets wet while turned on those electronic components will likely short circuit and have to be replaced WARNING Do not use the Balancer if it is sitting in water You...

Page 13: ...n WARNING Do not lift the Balancer by the Shaft it is not strong enough to bear the weight of the Balancer CAUTION Dannmar recommends having at least two people move the Balancer it is heavy If it is...

Page 14: ...MB 240X Wheel Balancer 14 P N 5900262 Rev A1 Jan 2021 Item Description 1 MB 240X 2 M10 x 20 Screws 3 Cross recessed Screw 4 Stand Cover 5 Mounting Stand Fig A...

Page 15: ...test results To anchor the Balancer Move the Balancer to the desired location Flat concrete provides the best mounting surface Remember that you need to allow some space around the Balancer Refer to...

Page 16: ...et the Anchor Bolt the rest of the way down into the hole Stop when the Washer is snug against the Base Plate Wrench each Nut clockwise to the recommended torque of 55 lbf ft 75 N m Wrenching the Nut...

Page 17: ...0X Wheel Balancer 17 P N 5900262 Rev A1 Jan 2021 Item Description 1 MB 240X 2 Weldment Base Assy 3 SHCS M6X30 4 Tool Holder Mtg Plt 5 Lock Washer 6 Hex Screws 7 M10 x 20 Screws 8 DT 50 A Tire Changer...

Page 18: ...l Brackets 2 3 4 5 6 Dannmar strongly recommends having a second person help install the Balancer on the wall mount bracket Locate the Bracket on a wall rated to accept 225 lbs 102 kg Have a second pe...

Page 19: ...l Balancer 19 P N 5900262 Rev A1 Jan 2021 Item Description 1 MB 240X 2 Bracket Arm 3 Wall Bracket 4 Nut 5 Screw 6 Lock Washer 7 Anchor Washer 8 Anchor Nut 9 Tooling Bracket 10 Screw 11 M10 Screws 12 A...

Page 20: ...ile you put the Shaft Assembly into place next to the housing and hold it there Put the M14 x 240 mm SCHS Mounting Bolt into the end of the Threaded Shaft and begin tightening it with a 10 mm hex key...

Page 21: ...the Wheel Balancing Machine is disconnected from the power source If it is connected disconnect it Do not begin to switch the Wheel Balancing Machine to 220 VAC until you are sure that power has been...

Page 22: ...it in to 220 VAC power when the Switch is set to 110V you void your warranty and you could severely damage the Tire Changer Plug in the Tire Changer to a 220 VAC outlet Test the unit to make sure it i...

Page 23: ...leather gloves non skid steel toed work boots and an industrial back belt Keep hair jewelry and clothing away from the unit When using the product the operator must wear ANSI approved eye protection a...

Page 24: ...ults and during the Measurements phase this Window Displays o Inside Distance A the distance from the edge of the Balancer to the inner edge plane or center plane of the Wheel measured by the Inner Ar...

Page 25: ...nd to increase and decrease the value Width An B is displayed in the Inner Display Window Used to manually enter the Width of the Wheel Press and to increase and decrease the value This value is displ...

Page 26: ...planes at the same time Because balancing a Wheel on both planes is so important to using the MB 240X the Display Panel shows a two plane view of the Wheel being balanced The Inner Plane is the Tire s...

Page 27: ...nce The distance from the side of the Balancer to the Inner Edge of the Wheel Measured by the Inner Arm Width The distance from the Inner Edge of the Wheel to the Outer Edge This value is measured and...

Page 28: ...alue in the Outer Window Diameter Read the value from the Tire sidewall then enter that value using the Diameter and buttons on the Control Panel A D will appear in the Inner window and the current va...

Page 29: ...n appropriately sized Cone the Wheel the Quick Nut Cup and finally the Quick Nut Dual Cone Mounting Generally used only for some aftermarket or OEM performance Wheels that have a center hole that is d...

Page 30: ...the Red Quick Release Levers next to the Wings Holding the Quick Release Levers next to the Wings lets you Quickly slide the Quick Nut into position near the Wheel Release the Quick Release Levers Tur...

Page 31: ...on to a clean surface so they are less likely to fall off Put on appropriate eye protection and safety gear Do not use the Balancer unless you are wearing ANSI approved eye protection safety glasses...

Page 32: ...dge of the Wheel where the inner weight will be installed and hold it there read the distance off the arm and enter this data into the Balancer using the Distance key A will appear in the Inner Displa...

Page 33: ...t location for the weight on the Outer Edge The Outer Edge Plane placement indicators located under the Outer Display Window light up or go out as you move the Wheel to find the best location to put t...

Page 34: ...ur hand against the Tire then turn the Quick Nut black handles to increase the speed of rotation until the Outer Display Window reads run Release the handles and wait The display will go blank then th...

Page 35: ...sing the F key until the indicator next to the ALU 1 is lit Pull out the Inner Arm and place it on the Wheel Inner Edge and hold it there Read the distance off the arm and enter this data into the Bal...

Page 36: ...t the weight When all the indicators on the Inner plane are lit engage the brake to hold the Wheel and apply the correct value weight to the inner plane of the Wheel at the 12 o clock position If the...

Page 37: ...r display windows Pull the brake against the Tire to stop the Tire rotation WARNING Do not attempt to stop a rotating Wheel with your hands Always use the brake Even though there is no motor driving t...

Page 38: ...Display Window shows 00 do not add any weight to the Center Plane Press S R to reset the Balancer and test again using the same Wheel values and balance mode Spin the Wheel to test the balance again...

Page 39: ...handles and wait The display will go blank then the imbalance value will appear in the Inner and Outer display windows Pull the brake to stop the Tire rotation WARNING Do not attempt to stop a rotatin...

Page 40: ...e Outer Edge of the Wheel at the 12 o clock position If the Outer Display Window shows 00 do not add any weight to the Inner Edge Press S R to reset the Balancer and test again using the same Wheel va...

Page 41: ...the Quick Nut black handles to increase the speed of rotation until the Outer Display Window reads run Release the Quick Nut handles and wait After a few seconds the inner and outer display should rea...

Page 42: ...the Wheel start spinning the Wheel in a clockwise direction Begin by pushing with your hand against the Tire then turn the Quick Nut black handles to increase the speed of rotation until the Outer Di...

Page 43: ...ightened Weekly Unplug the Balancer to remove power Clean the display with a rag Do NOT soak the unit with water Monthly Make sure all Anchor Bolts are tightened and secure Monthly Check all component...

Page 44: ...sis Perform the 100 g calibration Weight correction varies by over 5g on every rotation 1 Clean Tires of foreign matter 2 The Wheel center may be damaged or deformed 3 External voltage supply is low 4...

Page 45: ...ic sensor problem Readjust the sensor position or replace ErrH Wheel speed is too fast Slow down the rotation Err8 1 100 g weight was not correctly applied 2 Check internal wiring harness for disconne...

Page 46: ...MB 240X Wheel Balancer 46 P N 5900262 Rev A1 Jan 2021 Figure H...

Page 47: ...MB 240X Wheel Balancer 47 P N 5900262 Rev A1 Jan 2021 Wiring Diagram 220 V Power Board...

Page 48: ...MB 240X Wheel Balancer 48 P N 5900262 Rev A1 Jan 2021 Labels...

Page 49: ...MB 240X Wheel Balancer 49 P N 5900262 Rev A1 Jan 2021 D...

Page 50: ...M3x30 103 Hexagon Nut M3 104 Computer Board 105 Cabinet 106 Dam board 107 Cross Recessed Pan Head Screw M4X10 108 5525251 OFF ON Switch 109 SHCS M6X30 110 Hexagon Nut M6 111 Cone Hanger 112 Tool Hold...

Page 51: ...st Part Number Description 201 Deformation Of Beams 202 SHCS M4X12 203 Tooth 32T 204 Bearing Cover 205 SHCS M6X20 206 Nut M30x1 5 207 Snap ring 30 208 Bearing 6006 209 Bearing 6005 210 Seeger Ring 25...

Page 52: ...0262 Rev A1 Jan 2021 Pressure Sensor Assy Pressure Sensor Assy Parts List Part Number Description 231 Hexagon Nut M10 232 Piezo Pad 233 Sensor 234 5327140 Piezo Horizontal Shaft 235 5327139 Piezo Vert...

Page 53: ...ard Encored Encoder Board Assy Parts List Part Number Description 241 5327870 SHCS M4X8 242 Spring pad M4 243 Washer M4 244 5327090 Photovoltaic Panels 245 Hexagon Nut M3 246 Spring Pad M3 247 Washer...

Page 54: ...nner Distance Arm Parts List Part Number Description 501 Distance Arm Spring 502 Spring Column Pin 503 Distance Arm Rod 504 Pull Ruler Fixing Frame 505 Snap Ring 25 506 Long Pull Rod Set 507 SHCS M6X1...

Page 55: ...puter Board Assy Parts List Part Number Description 601 Hexagon Nut M3 602 Cross Recessed Countersunk Head Screw M3x30 603 Cross Recessed Countersunk Head Screw M6x12 604 Power Liner Assembly Welding...

Page 56: ...n 2021 Brake Assy Brake Assy Parts List Part Number Description 701 5327591 Handle 702 5328023 Crowbar Shaft 703 SHCS M6x16 704 Coaming Assembly Welding Piece 705 Pin Roll 706 5328022 Lock Nut M10 707...

Page 57: ...7067 CONE 3 805 5327065 CONE 4 806 Mounting Spring 36mm 807 5327074 Quick Nut Cup 808 5327061 Quick Nut Cup Cover 809 5327172 Quick Nut Cover 810 5327720 Allen Wrench 12mm 811 5328055 Allen Wrench 6mm...

Page 58: ...MB 240X Wheel Balancer 58 P N 5900262 Rev A1 Jan 2021 Maintenance Log...

Page 59: ...MB 240X Wheel Balancer 59 P N 5900262 Rev A1 January 2021 Maintenance Log...

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Dannmar MB-240X, Installation And Operation Manual

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