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D2-10 Series Two-Post Lifts 

29

 

P/N 5900249 — Rev. B — February 2021 

To add Chalk Line Guides

1.

 

Decide where you want to locate the Lift. Which side will be the Approach Side? 

2.

 

Create an Alignment Chalk Line at the Front of the Lift. For Symmetric Lifts, see the drawing on the 

previous page. 
For Asymmetric Lifts, put the Alignment Chalk Line through the notches, see the drawing on the 

previous page. 
Make the Alignment Chalk Line longer than the Width for your Lift model.  

3.

 

Create two Perpendicular Chalk Lines at 90° angles to the Alignment Chalk Lines at the Width 
distance for the Lift model you are installing. 

4.

 

When you move the Posts into position for a 

Symmetric

 Lift, put the Base Plates into the corners 

created by the Chalk Line Guides, as shown in the drawing on this page. 

5.

 

When you move the Posts into position for an 

Asymmetric

 Lift, align the correct notches in each 

of the Bases Plates with the Alignment Chalk Line, as shown in the drawing on the previous page. 

6.

 

After the Lift Posts locations are properly marked, use chalk or crayon to make an outline of the 

Base Plate on the floor at each location. Use the base plates as templates. 

7.

 

Double check all dimensions and verify that the layout is perfectly square. 

Installing the Posts 

We strongly recommend having multiple people work together to install the Posts. 

 

DANGER

 

Pay 

special

 attention when installing the Lift Posts. If done incorrectly, the Lift 

could fall over, potentially causing damage to the Vehicle, the Lift, and injuring 

bystanders. 

Concrete specifications: 

 

Depth

: 4 inches / 108 mm thick, minimum 

 

PSI

: 3,000 PSI, minimum 

 

Cured

: 28 days, minimum 

The Concrete floor where you want to install your Lift must meet the following requirements: 

 

The floor must be a flat, Concrete floor. 

Do not install the Lift on a surface with more 

than three degrees of slope

 

Do not install the Lift on cracked or defective Concrete or within 6 in (152 mm) of an expansion 

joint. 

 

Do not install on a post-tension slab, unless you have verified where the tension cables are located. 
Contact the building architect before drilling. Using ground penetrating radar may help determine 

the tensioned cable location. 

 WARNING

  Cutting through a tensioned cable can result in injury or death. Do not drill into a 

post-tension slab unless the building architect confirms you are 

not

 going to hit a 

tensioned cable or you have located it using ground penetrating radar. 

If colored 

sheath comes up during drilling, stop drilling immediately

 

 

Summary of Contents for D2-10 Series

Page 1: ...tire contents of this manual before using this product Failure to follow the instructions and safety precautions in this manual can result in serious injury or death Make sure all other operators also read this manual Keep the manual near the product for future reference By proceeding with setup and operation you agree that you fully understand the contents of this manual and assume full responsib...

Page 2: ...nnmar BendPak dealer or visit www dannmar com support for full warranty details Be sure to register your warranty with Dannmar Safety Your Lift was designed and manufactured with safety in mind Your safety also depends on proper training and thoughtful operation Do not set up operate maintain or repair the Lift without reading and understanding this manual and the labels on the unit do not use you...

Page 3: ...nt failure to do so could result in property damage product damage injury or in very rare cases death Make sure only authorized personnel operate this equipment All repairs must be performed by an authorized technician Do not make modifications to the unit this voids the warranty and increases the chances of injury or property damage Make sure to read and follow the instructions on the labels on t...

Page 4: ...claim does not make us responsible for collection of claims or replacement of lost or damaged materials Safety Considerations Read this entire manual carefully before using your new product Do not install or operate the product until you are familiar with all operating instructions and warnings Do not allow anyone else to operate the product until they are familiar with all operating instructions ...

Page 5: ...ssion from Dannmar Modifying disabling overriding or removing safety features Damage to the equipment from external influences Incorrect operation of the equipment Electrical Information DANGER All wiring must be performed by a licensed certified Electrician Do not perform any maintenance until main electrical power has been disconnected from the Lift and cannot be re energized until all procedure...

Page 6: ...pening there is technically no Front and Rear However most garages have an Approach side and a Wall side so in that case the Wall side is the Front and the Approach side is the Rear If you have an Asymmetric Lift the long Lift Arms are on the Approach side Q What is the difference between a Symmetric and an Asymmetric Lift A The Bases of Symmetric Lifts face each other directly and when a Vehicle ...

Page 7: ... 7 P N 5900249 Rev B February 2021 Components D2 10A D2 10A model shown above Not to scale Posts angled at 30 towards the Approach Side Not all components shown Powerside Post shown on the Left when viewed from the Approach side ...

Page 8: ...2 10 Series Two Post Lifts 8 P N 5900249 Rev B February 2021 Components D2 10C D2 10C model shown Not to scale Not all components shown Powerside Post shown on the Left when viewed from the Approach side ...

Page 9: ...l arms that attach to the Lift Heads Adapters also called Pads attach at the end of each Lift Arm they contact the Lifting Points on the underside of the Vehicle Adapters Pads that contact the Lifting Points on the underside of the Vehicles you raise Four Screw Lift Adapters are included with your Lift as are a set of four Auxiliary Adapters that can be used with the Screw Lift Adapters to add an ...

Page 10: ...67 mm 118 25 3 004 mm H Drive Thru Clearance 100 2 540 mm 106 2 692 mm I Floor to Top Switch 141 3 581 mm 141 3 581 mm J Front Arm Reach Min 29 25 743 mm 32 25 819 mm J Front Arm Reach Max 43 75 1 111 mm 52 5 1 334 mm K Approach Arm Reach Min 40 25 1 022 mm 32 25 819 mm K Approach Arm Reach Max 58 1 473 mm 52 5 1 334 mm Time to Full Rise 60 70 seconds Power Unit 220 VAC 30 Amp 60 Hz 1 Phase Noise ...

Page 11: ...D2 10 Series Two Post Lifts 11 P N 5900249 Rev B February 2021 D2 10A Specifications ...

Page 12: ...D2 10 Series Two Post Lifts 12 P N 5900249 Rev B February 2021 D2 10C Specifications ...

Page 13: ... 11 Install the Posts 12 Prepare and install the Overhead Assembly Safety Shutoff Bar and the Microswitch 13 Route the Safety Lock Cable 14 Install the Equalizing Cables 15 Mount the Power Unit on the Lift Post do not connect it yet 16 Install the Safety Assemblies and the Safety Lock Cable 17 Connect the Hydraulic Hoses 18 Learn about Arm Restraint Gears 19 Install the Lift Arms 20 Perform final ...

Page 14: ...vance so they come prepared with the items required to connect to the facility s power system or an appropriate power cord with plug for connecting to an appropriate power source a Power Disconnect Switch and a Thermal Disconnect Switch These items are not supplied with the Lift The Electrician needs to Connect to power The Power Unit comes with a pigtail for wiring to a power source Have your Ele...

Page 15: ...ed the Approach In some cases this is very easy there s a driveway on one side and a wall on the other side The driveway is your Approach This makes the wall side the Front of the Lift and the driveway side the Rear of the Lift If both sides are open decide which way you will be driving the Vehicles onto the Lift This is the Approach The drive on side is the Rear of the Lift and the drive off side...

Page 16: ...be installed on the left If you are installing a Symmetric model the Powerside Post can be installed on either side as you are looking at the Lift Put the Powerside Post with the Mounting Bracket on the side you want no other changes are necessary You generally want the power source as close as possible to the Power Unit Otherwise pick the side that works best for the site D2 10C Symmetric Lift Po...

Page 17: ... Clearances For safety purposes a specified amount of clear space around the Lift is required Drawing is a top view Not to scale Not all components shown Additional distance is required for the Front and Rear as Vehicles can be driven in or driven off from these directions ...

Page 18: ...concrete is at least 4 25 inches thick 3 000 PSI cured for a minimum of 28 days and steel reinforced Do not install the Lift on cracked or defective concrete Anchor Bolts must be more than 6 inches from cracks in the concrete expansion joints or from a wall CAUTION BendPak Lifts are supplied with installation instructions and concrete anchors that meet the criteria set by the latest version of the...

Page 19: ... Lift Heads synchronized If one Lift Head lowers or raises faster than the other Lift Head the Vehicle on the Lift would become unstable and could fall The following drawing shows an Equalizing Cable the ends are exaggerated for clarity Important For Symmetric models the two Equalizing Cables are the same length For Asymmetric models the two Equalizing Cables are different lengths For Asymmetric m...

Page 20: ... For Symmetric models both Equalizing Cables are the same length so it does not matter which one you install first For Asymmetric models the Equalizing Cables are different lengths You must route the longer Equalizing Cable over the Overhead Assembly Sheaves closer to the Approach side of the Lift The shorter Cable will be routed on the Powerside Post and the longer cable will be routed on the Off...

Page 21: ... to try pushing the Button end past the Lock Plate and out the Hole at the Top of the Lift Plate now move the Equalizing Cable around to get the cable into the Slot Once the cable is in the Slot pull on the other end of the cable to slide the Button end into the Slot Try to keep the cable taut until the Equalizing Cable is connected at the other end done later in the installation It can be difficu...

Page 22: ...raulic Cylinders are shipped with temporary plugs secured with thread seal tape so make sure to thoroughly remove any leftover thread seal tape that may inadvertently enter the Hydraulic System Use a liquid thread sealant only Liquid thread sealant Loctite 5452 or similar is recommended Do not use thread seal tape on any fitting Liquid thread sealant is recommended for NPT connections fine for JIC...

Page 23: ...st Hydraulic Fittings although you probably only need to use it with NPT connectors To apply Thread Sealant 1 Make sure the Fittings and connectors you are going to use are clean and dry If you are adding Thread Sealant to a Fitting or connector that has already been used with a different Sealant use a wire brush to thoroughly remove the old sealant before adding more 2 Apply a small amount of Thr...

Page 24: ...rved end to the bottom of the Cylinder One Long Hydraulic Hose C Routed from the inside of the Powerside Post the top of the Bulkhead Tee Fitting over the Overhead Assembly and down the Offside Post to the bottom of the Offside Hydraulic Cylinder The straight end connects to the Bulkhead Tee Hydraulic Fitting and the curved end to the bottom of the Cylinder All Hydraulic Hoses and Hydraulic Fittin...

Page 25: ...int as the Power Unit is not yet in place 3 On the Powerside Post above the Safety Lock and approximately 90 inches from the floor push the single fitting 06 JIC on the Bulkhead Tee Hydraulic Fitting 04 JIC to 04 JIC to 06 JIC through the hole from inside the Powerside Post Note There is only one Bulkhead Tee Hydraulic Fitting and it is installed on the Powerside Post above the Safety Lock The end...

Page 26: ...Connector when you remove the Shipping Plug 6 Connect one of the two interchangeable Elbow Hydraulic Fittings NPT to JIC to the Hydraulic Hose Connector at the bottom of Hydraulic Cylinder on the Powerside Post Exercise care to prevent cross threading the NPT side of the Fitting Note Use PTFE Thread Sealant only on the NPT threads where they connect to the Hydraulic Cylinder There is no need to us...

Page 27: ...edium Hydraulic Hose down to the bottom of the Powerside Post and connect it to the JIC connector on the Elbow Hydraulic Fitting on the Cylinder tighten securely 12 Switching to the Offside Post connect the other Elbow Hydraulic Fitting NPT to JIC to the Hydraulic Hose Connector at the bottom of the Hydraulic Cylinder 13 Tighten the Elbow Hydraulic Fitting securely make sure to leave the unconnect...

Page 28: ...uides on the concrete for the two Posts prior to moving them into position Use the values in the Table and drawing below to create Chalk Line Guides Model Width Depth Recommended Bay Dimensions D2 10A 145 3 683 mm 22 559 mm 16 wide x 24 deep x 12 6 tall D2 10C 143 5 3 645 mm 17 432 mm 16 wide x 24 deep x 12 6 tall Not to scale Not all components shown ...

Page 29: ... as templates 7 Double check all dimensions and verify that the layout is perfectly square Installing the Posts We strongly recommend having multiple people work together to install the Posts DANGER Pay special attention when installing the Lift Posts If done incorrectly the Lift could fall over potentially causing damage to the Vehicle the Lift and injuring bystanders Concrete specifications Dept...

Page 30: ...SI ALI ALCTV WARNING Use only the ALI certified Anchor Bolts that came with your D2 10 Series Lift If you use components from a different source you void your warranty and compromise the safety of everyone who installs or uses the Lift Lift buyers are responsible for conforming to all regional structural and seismic anchoring requirements specified by any other agencies and or codes such as the Un...

Page 31: ...ches deep CAUTION Safety Glasses are required for all drilling operations Drill in straight do not let the drill wobble Use a carbide bit conforming to ANSI B212 15 The diameter of the drill bit must be the same as the diameter of the Anchor Bolt So if you are using a inch diameter Anchor Bolt for example use a inch diameter drill bit 5 Vacuum each hole clean BendPak recommends using a vacuum to g...

Page 32: ...le part of the way this is normal If the Anchor Bolt goes all the way in with little or no resistance the hole is too wide Once past the hole in the Base Plate the Anchor Bolt eventually stops going down into the hole as the Expansion Sleeve contacts the sides of the hole this is normal 9 Hammer or mallet the Anchor Bolt the rest of the way down into the hole Stop when the Washer is snug against t...

Page 33: ...h during the rest of the installation procedure 11 Wrench each Nut clockwise to the recommended installation torque 85 95 pound feet using a Torque Wrench Important Do not use an impact wrench to torque the Anchor Bolts Wrenching the Nut forces the Wedge up forcing out the Expansion Sleeve and pressing it tightly against the Concrete ...

Page 34: ...e Overhead Assembly and the Safety Shutoff Bar come from the factory already assembled On rare occasions the two pieces could come from the factory unassembled To install the Overhead Assembly 1 If the Overhead Assembly came unassembled locate the two Overhead Assembly pieces and the four M10 x 1 5 x 25 Hex Head Bolts four M10 x Ø20 Flat Washers four M10 x Ø18 Split Lock Washers and four M10 x 1 5...

Page 35: ...st reinstall the Top Carriage Stop Bolt on both Lift Posts after the Overhead Assembly has been installed and secured Torque the Carriage Stop Bolt to 2 3 ft lbf upon final installation These instructions must be followed to ensure proper installation and operation of your Lift Failure to comply with these instructions can result in serious bodily injury and or death and or void product warranty M...

Page 36: ...e Post To mount the Power Unit 1 Find the supplied four Hex Bolts four Nuts and one Vibration Dampener Tip The Power Unit is heavy BendPak recommends having one person hold the Power Unit while a second person bolts it into place 2 Put the Vibration Dampener into place next to the Mounting Bracket on the Powerside Post Both the Vibration Dampener and the Mounting Bracket have four holes one in eac...

Page 37: ...care to avoid falling when working on a ladder or other lifting device One end of the Safety Lock Cable has a loop on it the other does not The loop end must be installed on the Offside Post the other end on the Powerside Post Routing the Safety Lock Cable 1 Locate the Safety Lock Cable The Safety Lock Cable is a long thin steel cable with a loop on one end no loop on the other end The two ends ar...

Page 38: ...the hole Important When connecting the ends of the Safety Lock Cable later in the installation make sure the Cable stays in all of the Safety Sheaves This keeps it out of the way of the Hydraulic Hoses and Equalizing Cables Both ends of the Safety Lock Cable will be connected during the procedure to install the Safety Assemblies See Installing the Safety Assemblies for additional information Insta...

Page 39: ...l the Cotter Pin on the end of the Safety Clevis Pin 4 Moving to the Offside Post locate the Safety Assembly without the Safety Lock Release Handle a Safety Clevis Pin Torsion Spring and one Cotter Pin 5 Insert the Safety Clevis Pin from the left through the hole in the right welded plate then through the Safety Assembly and then through the left welded plate 6 Put the Torsion Spring on the end of...

Page 40: ... down through the inside of the Powerside Post and pull it out to the front of the Powerside Post 6 Put the straight end of the Safety Cable over the front of the Welded Pin and into the hole in the Welded Pin with Threads between the two Nuts and the two Washers 7 Pull any slack out of the Safety Cable then tighten the Nuts When tightening the Nuts keep tension on the Safety Cable and keep the Sa...

Page 41: ...raulic Cylinder Already installed One Long Hydraulic Hose C Goes from the inside of the Powerside Lift Post above the Tee Fitting over the Overhead Assembly and down the Offside Lift Post to the bottom of the Offside Hydraulic Cylinder Already connected to the Hydraulic Cylinder but not yet routed over the Overhead Assembly to the Tee Fitting All Hydraulic Hoses and Hydraulic Fitting locations are...

Page 42: ...Out Ports on the Power Units that are available for the D2 10 Series of Lifts Note There are multiple ports on the Power Units that are used with D2 10 Series Lifts However each D2 10 Series Lift uses only one hydraulic pressure out port labeled P in the drawing above Do not connect to any of the other ports and do not connect to more than one Hydraulic Pressure Out Port 3 Tighten the Elbow Hydrau...

Page 43: ...ts and in the Overhead Assembly as you route the Long Hydraulic Hose 9 Connect the Straight End of the Long Hydraulic Hose to the 04 JIC connector facing up on the Bulkhead Tee Hydraulic Fitting finger tighten the connection 10 Using appropriate tools securely tighten all of the finger tightened connections Installing the Equalizing Cables The two Equalizing Cables keep the Lift Heads synchronized...

Page 44: ... of both Equalizing Cables are still in the Slots in their Lock Plates that both Equalizing Cables go under the Post Sheave in their Posts and that the Threaded Ends have been routed through the Hole at the Top of the Lift Head If either cable is not correct fix it you cannot continue until the Equalizing Cables are in their correct starting positions 3 Choose which one of the two Equalizing Cable...

Page 45: ... Re install both the Overhead Assembly Sheave Sheave Pin and Sheave Pin Bolt See figures on the next page WARNING When the Cable adjusting nuts bottom out on the threaded end of the cable connector and there is slack in the Cables this indicates the Cables have stretched beyond a safe useable length and need to be replaced with factory approved cable assemblies Do not place Washers spacers or othe...

Page 46: ...D2 10 Series Two Post Lifts 46 P N 5900249 Rev B February 2021 10 Perform Steps 3 through 9 for the other Equalizing Cable See figure below for Cable Routing ...

Page 47: ...ft begins to rise the Arm Restraint Gears mesh with the Gear Stops Important Arm Restraint Gears do not keep the Lift Arms from moving once the weight of the Vehicle is on the Lift Arms Arm Restraint Gears are designed to maintain the position of unloaded Lift Arms up to 150 pounds of horizontal side to side force Put another way Arm Restraint Gears keep the Lift Arms from moving laterally from ju...

Page 48: ...in either way Once the decision is made you approach the Lift from the Rear so the other side is the Front If you have an Asymmetric Lift The 30 angled Lift Heads face the Rear of the Lift so the other end is the Front On the D2 10A short Lift Arms get installed at the Front and long Lift Arms get installed at the Rear of the Lift On the D2 10C all four Lift Arms of the same length they can be ins...

Page 49: ...shers 2 Determine whether the Lift Arm is a left or right Lift Arm 3 Turn the Arm Restraint Gear so that the L is facing up if the Lift Arm is a left or the R is facing up if the Lift Arm is a right 4 Put the Arm Restraint Gear into place over the holes in the Lift Arm 5 Put one of the Split Lock Washers and Flat Washers onto a Bolt then push that Bolt down through one of the holes in the Arm Rest...

Page 50: ...t Head You may need to move the Lift Arm around a little to fully align the holes so that the Lift Head Pin goes through all of the holes 4 Push a Snap Ring into its grooves on the bottom of the Lift Head Pin See figure below 5 Make sure the Arm Restraint Gears and the Gear Stop are meshing 6 When the Arm Restraint Gears and the Gear Stop are meshing fully tighten the Bolts holding the Arm Restrai...

Page 51: ...Arms out of the way The two measurements A and B in the drawing below must be the same If the Posts are not perpendicular shim them as required Place shim s between the Post Base and the anchor to correct any out of perpendicular condition CAUTION Lift Posts that are not perpendicular or Lift Arms that are not level constitutes a safety risk The Vehicles you put on the Lift will be less secure the...

Page 52: ...switch to the Power Unit The Microswitch which is next to the Safety Shutoff Bar has to be wired to the Power Unit The necessary wiring is included Install a Power Disconnect Switch Ensures you can quickly and completely interrupt electrical power to the Lift in the event of an electrical circuit fault emergency situation or when equipment is undergoing service or maintenance You must put it withi...

Page 53: ... wiring information The following procedure assumes the Microswitch is already in place If it is not refer to Installing the Overhead Assembly to install it To wire a Microswitch 1 Locate the Microswitch Cable 14 4 SJO UL 62 300 VAC supplied with the Lift and the Powerside Safety Cover 2 On the Overhead Assembly connect one end of the Microswitch Cable to the Microswitch or two Microswitches for a...

Page 54: ...rect location on the Power Unit Already done described in Routing Hydraulic Hoses Wire the Microswitch Already done described in Wiring the Microswitch Attach the Power Unit and Microswitch to a power source Covered in this section Fill the Hydraulic Fluid reservoir Covered in this section Your D2 10 Series Lift is available with one of any of the following types of Power Units 220 VAC 60 Hz 1 Pha...

Page 55: ...r Unit 2 Open the Electrical Box remove the Pigtail and then either Wire the Power Unit directly into the facility s electrical system Wire a power cord with appropriate plug inside the Electrical Box to the wiring that was connected to the Pigtail Wiring information is either on the outside of the Power Unit under the Electrical Box or inside the cover of the Electrical Box Have the Electrician u...

Page 56: ...R Risk of explosion This equipment has internal arcing or parts that may spark and should not be exposed to flammable vapors The Power Unit s motor should not be located in a recessed area or below floor level Never expose the motor to rain or other damp environments damage to the motor caused by water is not covered by the warranty Installing a Power Disconnect Switch WARNING A Power Disconnect S...

Page 57: ...oes not have a slot The Powerside Safety Cover can only be installed in one orientation there is a slot on the front for the Safety Lock Release Handle Note that the Microswitch Cable and the Short Hydraulic Hose need to go around the Powerside Safety Cover Both Safety Covers connect to their Posts via blocks in the upper left and lower right corners To install the Safety Covers 1 Locate the two S...

Page 58: ...e rated capacity of the Lift Do not leave the controls until the Lift is engaged on its Safety Locks Only trained personnel should raise or lower the Lift To perform an Operational Test 1 Follow the instructions in Raising a Vehicle and Lowering a Vehicle to safely raise and lower a Vehicle on the Lift WARNING Be sure to follow the instructions carefully when it comes to contacting the manufacture...

Page 59: ... in Raising a Vehicle and Lowering a Vehicle to safely raise and lower a Vehicle on the Lift including engaging it on its Safety Locks 11 If the Lift is working without shaking moving erratically or squeaking there is no need to repeat the procedure If the Lift is shaking moving erratically or squeaking repeat the procedure one more time If you continue to have issues refer to Troubleshooting for ...

Page 60: ...osts are properly plumbed shimmed and stable Check to see that all Anchor Bolts are correctly torqued The equalizing cables should be checked weekly for equal tension There will be initial stretching of the cables with increasing loads Apply light axle grease to the inside of the Posts where the Slide Blocks move Make sure both Carriage Bolts are in place and tightened near the top of both Posts M...

Page 61: ...30 feet of the Lift while it is in motion Check the operators Make sure that everyone who is going to operate the Lift has been trained in its use has read the labels on the unit and has read the manual Only the operator should be within 30 feet of the Lift when it is in motion Do not allow children to operate the Lift Do not allow anyone under the influence of drugs or alcohol to operate the Lift...

Page 62: ...the trunk the Vehicle s Lifting Points will not be the best balancing points So how do you find the manufacturer s recommended Lifting Points Some Vehicles have indicators on the underside that identify the Lifting Points many do not Your best approach is to find the Vehicle in the book Vehicle Lifting Points for Frame Engaging Lifts which was provided with your Lift or contact the manufacturer of...

Page 63: ... the parking brake and turn off the motor If the Vehicle is a manual transmission put it into first gear before turning off the motor 5 Get out of the Vehicle open the doors carefully to avoid banging them on the Lift 6 Locate the manufacturer s recommended Lifting Points for the Vehicle you are raising If you are unsure where the Lifting Points are consult Vehicle Lifting Points for Frame Engagin...

Page 64: ...d Do not hold the Safety Lock Release Handle that is for lowering the Lift to the ground 17 When the Lift stops moving down it is engaged on its Safety Locks release the Lowering Handle Do go under the vehicle and do not leave the Lift controls unless the Lift is engaged on its Safety Locks or fully lowered 18 Recheck the Adapters to make sure they are all still making solid contact with the Lifti...

Page 65: ...ase Handle on the Powerside Post above and to the right of the Power Unit 4 Push and hold the Lowering Handle on the front of the Power Unit Important Both the Safety Lock Release Handle and the Lowering Handle must be held down at the same time to lower the Lift The Lift begins lowering WARNING Do not override the Lift controls for safety purposes they are designed to stop the Lift if released Ov...

Page 66: ...t shown As they move past the Safety Locks the Weldments push the Safety Lock and the Safety Lock Release Handle down the Safety Lock Release Handle is found on the Powerside Post only When the Weldment is completely past the Safety Locks the Safety Locks clank back into position between Weldments This happens each time Safety Locks are passed so you will generally be hearing multiple clanks as th...

Page 67: ...afety Locks are damaged or excessively worn Weekly Check all controls to make sure they are functioning normally Weekly Check all labels on the Lift Replace them if they are illegible or missing Weekly Check Equalizing Cables to verify equal lifting Adjust as required Monthly Lubricate the Posts We recommend using white lithium grease or similar Monthly Lubricate the wire rope Cables Use a wire ro...

Page 68: ... gear oil or a similar heavy lubricant applied by any method including pump spray dispensing brush hand or swabbing How often should you inspect Wire rope should be visually inspected at least once each day when in use as suggested by American Petroleum Institute s Recommended Practice 54 guidelines Any wire rope that meets the criteria for removal must be immediately replaced When should you repl...

Page 69: ...e the load on the Lift is balanced Verify the Microswitch is not on or shorted Verify input voltage is present and correct Arms move erratically or squeak when in use Move the arms up and down a few times to flush any residual air from the Hydraulic System Lift does not stay up Make sure to leave the Lift engaged on its Safety Locks Check for Hydraulic Fluid leaks Vehicle on Lift not level Make su...

Page 70: ...ich is beneficial to the environment Contaminated fluid cannot be recycled it must be disposed of at a hazardous waste collection facility Rags and or granular absorbents that have soaked up Hydraulic Fluid should be treated like hazardous waste and be disposed of at a hazardous waste collection facility To find an appropriate facility Local automotive parts stores auto care facilities or automobi...

Page 71: ...icroswitch es DANGER All wiring must be performed by a licensed certified Electrician Make sure that main electrical power has been disconnected from the Lift and cannot be re energized until all procedures are complete If your organization has Lockout Tagout policies make sure to implement them after connecting the Lift to power ...

Page 72: ...D2 10 Series Two Post Lifts 72 P N 5900249 Rev B February 2021 Labels ...

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Page 76: ...D2 10 Series Two Post Lifts 76 P N 5900249 Rev B February 2021 Parts Drawings ...

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Page 83: ... before making your most recent Lift purchase but did you know the ALI Store www autolift org ali store offers a wide variety of professional easy to use and reasonably priced training and safety materials that will make your garage a safer place to work The ALI Store is your trusted source for workplace safety Visit today and get the training and materials you need to work safely www autolift org...

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Page 88: ...1645 Lemonwood Drive Santa Paula CA 93060 USA 2021 by BendPak Inc All rights reserved dannmar com ...

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