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YEAR

MACHINE

WARRANTY

Please read and understand this instruction manual carefully 

before the installation and operation of this equipment.

© Xcel-Arc 2023

XA-CUT30VMK2 | Operating Manual

VIPER CUT 30Mk II

Summary of Contents for VIPER CUT 30Mk II

Page 1: ...YEAR MACHINE WARRANTY Please read and understand this instruction manual carefully before the installation and operation of this equipment Xcel Arc 2023 XA CUT30VMK2 Operating Manual VIPER CUT 30Mk II...

Page 2: ...2...

Page 3: ...L PANEL LAYOUT 9 WHAT S IN THE BOX 10 SETUP FOR PLASMA CUTTING 11 CONTROL PANEL OPERATION 13 PLASMA CUTTING PARAMETER GUIDE 14 PLASMA CUTTING TECHNOLOGY 15 PLASMA CUTTING TIPS TECHNIQUES 16 TORCH BREA...

Page 4: ...ilated use fume extraction or ventilation to remove welding cutting fumes and gases In confined or heavy fume environments always wear an approved air supplied respirator Welding cutting fumes and gas...

Page 5: ...can explode Because gas cylinders usually are part of the welding cutting process be sure to treat them carefully CYLINDERS can explode if damaged Protect gas cylinders from excessive heat mechanical...

Page 6: ...to bring down the temperature inside the equipment The machine will be ready for use again when the internal temperature reaches a safe level iii Over Voltage Supply Regarding the power supply voltage...

Page 7: ...ONS PLASMA CUT CURRENT RANGE 20 30A PLASMA CUT DUTY CYCLE 40 C 15 30A MILD STEEL CUT THICKNESS 10mm MILD STEEL SEVERANCE THICKNESS 12mm ALUMINIUM CUT THICKNESS 6mm ALUMINIUM SEVERANCE THICKNESS 8mm ST...

Page 8: ...ode 2 2T 4T Torch Mode 3 Amperage Control Knob 4 Air Test 5 Earth Clamp Dinse Connector 6 Plasma Torch Connector 7 CNC Connection Rear Panel Layout 8 On Off Switch 9 Primary Power Input Cable 10 Air S...

Page 9: ...A 12 13 14 15 16 Front Panel Layout 12 Over Temperature Warning LED 13 Amperage Display 14 Air Test Display 15 Cut Mode Display 16 Torch Mode Display CONTROL PANEL LAYOUT 9...

Page 10: ...l carefully before the installation and operation of this equipment Xcel Arc 2022 XA CUT30VMK2 Operating Manual VIPER CUT 30 Mk II VIPER CUT 30MkII Plasma Cutter 3m 300A Earth Clamp 10 AMP Plug Fitted...

Page 11: ...nnect the air supply to the regulator located at the rear of the machine Set Air Pressure to 0 5MPA 75psi Connect the Plasma Torch into the Plasma Torch Connection and twist to tighten securely Turn t...

Page 12: ...e edge of the plate start moving evenly in the direction you wish to cut To finish the cutting release the torch switch The air flow will continue for 10 seconds to cool the torch head Do not disconne...

Page 13: ...d Metal with gaps such as mesh fencing etc 2T 4T Torch Mode Push the 2T 4T button to cycle through Torch Modes 2T Hold the torch trigger to initiate the arc and release the trigger to end the cut 4T P...

Page 14: ...e condition of the torch material air VIPER CUT 30MkII MILD STEEL PARAMETERS 75 PSI Material Thickness mm Amps Travel Speed mm min 2 3mm 24A 360 mm min 5 6mm 27A 340 mm min 8 10mm 30A 240 mm min 12mm...

Page 15: ...f a tough high conductive material such as hafnium and cerium This insert erodes with use also the tip orifice will erode with use Quality of the air used is paramount to longer life of electrodes and...

Page 16: ...side of the cut to be on the finished piece you keep Torch tip height position The distance and position of the plasma torch cutting tip affect the quality of the cut and the extent of the bevel of th...

Page 17: ...which alters the regular chemical content of the air in the torch These elements will then dramatically change the plasma arc which causes the torch consumable parts to wear very quickly alters the sh...

Page 18: ...40 Electrode 5 SC2506 SC40 Swirl Ring Spare Parts Part Number Description 6 SC2520 09 SC40 Cutting Tip 0 9mm 7 SC2530 6 SC40 Retaining Cap 8 SC2551 SC40 Cutting Buggy 9 SC2540 SC40 Stand Off Guide 10...

Page 19: ...ts in the unit return for repair 5 Difficult Starting Worn torch parts consumables shut off input power Remove and inspect torch shield cup cutting tip swirl ring and electrode Replace electrode cutti...

Page 20: ...Inverter MIG SWF MTS MMA TIG TIG ACDC Plasma Power Source Only 2 Years RAZORWELD Inverter MIG SWF MTS MMA TIG TIG ACDC Power Source Only 3 Years RAZORCUT Inverter Plasma Power Source Only 3 Years VIP...

Page 21: ...al Remedies Act and therefore also entitled to at the consumer s discretion either a refund of the purchase price of the goods or repair of the goods or replacement of the goods Returns will only be a...

Page 22: ...lectrode Holder Earth Clamps MMA TIG Welding Torch Consumables such as Tungsten Electrodes Collet Collet Body Alumina Nozzle Torch Head Torch Head water Cooled Torch Head Flexible Back Caps Gas Lens T...

Page 23: ...NOTES 23...

Page 24: ...Esseti New Zealand Limited PO Box 4189 Palmerston North 4442 Phone 06 355 1103 Fax 06 354 2437 Email sales esseti co nz www esseti co nz Xcel Arc Esseti NZ LTD 2023 New Zealand Limited...

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