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Danfoss VLT FC 300 Instruction Manual Download Page 23

 3.6: Airflow direction and necessary space for cooling
Left: Enclosure IP 21/IP 54, D1 and D2.
Right: Enclosure IP 00, D3, D4 and E2.

 3.7: Airflow direction and necessary space for cooling - Enclosure IP 21/IP 54, E1

Wire access

Ensure that proper cable access is present including the necessary bending allowance. Since the
IP 00 enclosure is open, the bottom cables must be attached to the back panel of the enclosure
where the adjustable frequency drive is mounted, i.e., by using cable clamps.

VLT

®

 Automation Drive FC 300

Instruction Manual High Power

3. How to Install

 MG.33.U1.22 - VLT

®

 is a registered Danfoss trademark. 

 

23

3

Summary of Contents for VLT FC 300

Page 1: ...ation and Unpacking 14 Lifting 15 Rated Power 21 Mechanical Installation 22 Tools Needed 22 General Considerations 22 Installation in Enclosures IP 00 Chassis units 32 Installation on the Wall IP 21 NEMA 1 and IP 54 NEMA 12 Units 32 Floor Mounting Pedestal Installation IP 21 NEMA1 and IP 54 NEMA12 33 Gland Conduit Entry IP 21 NEMA 1 and IP 54 NEMA12 35 IP 21 Drip shield installation D1 and D2 encl...

Page 2: ...2 Mechanical Brake Control 72 Motor Thermal Protection 73 4 How to Program 75 The Graphical and Numerical LCP 75 How to Program on the Graphical LCP 75 How to Program on the Numerical Local Control Panel 76 Quick Setup 78 Parameter Lists 83 5 General Specifications 111 Product Specification 117 6 Warnings and Alarms 127 Status Messages 127 Warnings Alarm Messages 127 Index 136 Contents VLT Automat...

Page 3: ...ations contains technical data about the adjustable frequency drive Chapter 6 Warnings and Alarms assists you in solving problems that may occur when using the adjustable frequency drive Available Literature for the FC 300 The VLT Automation Drive FC 300 Instruction Manual provides the neccessary infor mation for getting the drive up and running The VLT Automation Drive FC 300 Design Guide contain...

Page 4: ...ls used in this Instruction Manual NOTE Indicates something to be noted by the reader Indicates a general warning Indicates a high voltage warning Indicates a default setting 1 How to Read the Instruction Manual VLT Automation Drive FC 300 Instruction Manual High Power 4 MG 33 U1 22 VLT is a registered Danfoss trademark 1 ...

Page 5: ... Inductance mH Milliampere mA Millisecond ms Minute min Motion Control Tool MCT Nanofarad nF Newton Meters Nm Nominal motor current IM N Nominal motor frequency fM N Nominal motor power PM N Nominal motor voltage UM N Parameter par Protective Extra Low Voltage PELV Printed Circuit Board PCB Rated Inverter Output Current IINV Revolutions Per Minute RPM Second s Torque limit TLIM Volt V VLT Automati...

Page 6: ...2 Safety Instructions and General Warning VLT Automation Drive FC 300 Instruction Manual High Power 6 MG 33 U1 22 VLT is a registered Danfoss trademark 2 ...

Page 7: ...rive from the power supply before carrying out maintenance Before servicing the adjustable fre quency drive wait the minimum amount of time indicated below 380 500 V 125 300 hp 90 200 kW 20 minutes 350 550 hp 250 400 kW 40 minutes 525 690 V 50 350 hp 37 250 kW 20 minutes 450 750 hp 315 560 kW 30 minutes FC 300 Instruction Manual Software version 4 5x This Instruction Manual can be used for all FC ...

Page 8: ...ed in the default settings To add this function set parameter 1 90 Motor thermal protection to value ETR trip or ETR warning For the North American market ETR functions provide class 20 motor overload protection in accordance with NEC The ground leakage current exceeds 3 5 mA The OFF key is not a safety switch It does not disconnect the adjustable frequency drive from line power 2 1 4 General Warn...

Page 9: ...e power 2 Wait for the discharge of the DC link See the period of time on the warning label 3 Disconnect DC bus terminals 88 and 89 4 Remove motor cable 2 1 6 Avoid Unintended Start While the adjustable frequency drive is connected to line power the motor can be started stopped using digital commands bus commands references or via the Local Control Panel Disconnect the adjustable frequency drive f...

Page 10: ...o determine whether the safe stop functionality and safety category are appropriate and sufficient In order to install and use the Safe Stop function in accordance with the requirements of Safety Category 3 in EN 954 1 the related information and instructions of the FC 300 Design Guide MG 33 BX YY must be followed The information and instructions contained in the Instruction Manual are not suffici...

Page 11: ...an use an un shielded cable instead of a shielded one 2 1 Bridge jumper between terminal 37 and 24 VDC The illustration below shows a Stopping Category 0 EN 60204 1 with safety Category 3 EN 954 1 The circuit interruption is caused by an opening door contact The illustration also shows how to connect a non safety related hardware coast 2 2 Illustration of the essential aspects of an installation t...

Page 12: ...3 How to Install VLT Automation Drive FC 300 Instruction Manual High Power 12 MG 33 U1 22 VLT is a registered Danfoss trademark 3 ...

Page 13: ...he safety instructions before installing the unit Mechanical Installation Mechanical mounting Electrical Installation Connection to Line and Protecting Ground Motor connection and cables Fuses and circuit breakers Control terminals cables Quick set up Local Control Panel LCP Automatic Motor Adaptation AMA Programming Frame size is dependent on enclosure type power range and line voltage 3 1 Diagra...

Page 14: ...ive If the adjustable frequency drive is without built in fuses ensure that the external fuses are rated correctly 3 2 2 Receiving the Adjustable Frequency Drive When receiving the adjustable frequency drive make sure that the packaging is intact and look for any damage that might have occurred to the unit during transport If damage has occurred immediately contact the shipping company to make a d...

Page 15: ...ive using the dedicated lifting holes Use a bar to avoid bending the lifting holes of the adjustable frequency drive 3 3 Recommended lifting method VLT Automation Drive FC 300 Instruction Manual High Power 3 How to Install MG 33 U1 22 VLT is a registered Danfoss trademark 15 3 ...

Page 16: ...3 2 5 Mechanical Dimensions 3 How to Install VLT Automation Drive FC 300 Instruction Manual High Power 16 MG 33 U1 22 VLT is a registered Danfoss trademark 3 ...

Page 17: ...VLT Automation Drive FC 300 Instruction Manual High Power 3 How to Install MG 33 U1 22 VLT is a registered Danfoss trademark 17 3 ...

Page 18: ...3 How to Install VLT Automation Drive FC 300 Instruction Manual High Power 18 MG 33 U1 22 VLT is a registered Danfoss trademark 3 ...

Page 19: ...VLT Automation Drive FC 300 Instruction Manual High Power 3 How to Install MG 33 U1 22 VLT is a registered Danfoss trademark 19 3 ...

Page 20: ...20 mm 16 5 in 420 mm 16 5 in 420 mm 16 5 in 420 mm 16 1 in 408 mm 16 1 in 408 mm Depth 14 7 in 373 mm 14 7 in 373 mm 14 7 in 373 mm 14 7 in 373 mm 14 7 in 373 mm 14 7 in 373 mm Max weight 229 3 lbs 104 kg 229 3 lbs 104 kg 332 9 lbs 151 kg 332 9 lbs 151 kg 200 6 lbs 91 kg 304 2 lbs 138 kg Mechanical dimensions E Enclosures Frame size E1 E2 350 550 hp 250 400 kW 380 500 V 500 750 hp 355 560 kW 525 6...

Page 21: ...kW at 400 V 380 500 V 150 200 hp 110 132 kW at 690 V 525 690 V 200 300 hp 132 200 kW at 400 V 380 500 V 250 450 hp 160 315 kW at 690 V 525 690 V Enclosure type E1 E2 Enclosure protection IP 21 54 00 NEMA Type 1 Type 12 Chassis Rated power 350 550 hp 250 400 kW at 400 V 380 500 V 500 750 hp 355 560 kW at 690 V 525 690 V 320 550 hp 240 400 kW at 400 V 380 500 V 500 750 hp 355 560 kW at 690 V 525 690...

Page 22: ... cable glands in IP 21 and IP 54 units Lifting bar to lift the unit rod or tube Ø 0 75 in 20 mm able to lift minimum 880 lbs 400 kg Crane or other lifting aid to place the adjustable frequency drive in position A Torx T50 tool is needed to install the E1 enclosure in IP 21 and IP 54 enclosure types 3 3 2 General Considerations Space Ensure proper clearance space above and below the adjustable freq...

Page 23: ... Wire access Ensure that proper cable access is present including the necessary bending allowance Since the IP 00 enclosure is open the bottom cables must be attached to the back panel of the enclosure where the adjustable frequency drive is mounted i e by using cable clamps VLT Automation Drive FC 300 Instruction Manual High Power 3 How to Install MG 33 U1 22 VLT is a registered Danfoss trademark...

Page 24: ...nections 3 9 Position of power connections Disconnect Be aware that the power cables are heavy and hard to bend Give thought to the optimum position of the adjustable frequency drive for ensuring easy installation of the cables 3 How to Install VLT Automation Drive FC 300 Instruction Manual High Power 24 MG 33 U1 22 VLT is a registered Danfoss trademark 3 ...

Page 25: ...13 9 K 284 11 2 277 10 9 277 10 9 270 10 6 L 334 13 1 334 13 1 326 12 8 326 12 8 M 250 9 8 250 9 8 243 9 6 243 9 6 N 167 6 6 167 6 6 159 6 3 159 6 3 O 261 10 3 260 10 3 261 10 3 261 10 3 P 170 6 7 169 6 7 170 6 7 170 6 7 Q 120 4 7 120 4 7 120 4 7 120 4 7 R 256 10 1 350 13 8 98 3 8 93 3 7 S 308 12 1 332 13 0 301 11 8 324 12 8 T 252 9 9 262 10 3 245 9 6 255 10 0 U 196 7 7 192 7 6 189 7 4 185 7 3 V 2...

Page 26: ...ccess 3 10 IP 21 NEMA Type 1 and IP 54 NEMA Type 12 enclosure power connection positions 3 11 IP 21 NEMA type 1 and IP 54 NEMA type 12 enclosure power connection positions detail B 3 How to Install VLT Automation Drive FC 300 Instruction Manual High Power 26 MG 33 U1 22 VLT is a registered Danfoss trademark 3 ...

Page 27: ...switch Terminal locations E2 enclosures Give thought to the following terminal positions when designing the cable access 3 13 IP 00 enclosure power connection positions VLT Automation Drive FC 300 Instruction Manual High Power 3 How to Install MG 33 U1 22 VLT is a registered Danfoss trademark 27 3 ...

Page 28: ...o the optimum position of the adjustable frequency drive for ensuring easy installation of the cables Each terminal allows for the use of up to 4 cables with cable lugs or the use of standard box lug Ground is connected to relevant termination point in the drive 3 How to Install VLT Automation Drive FC 300 Instruction Manual High Power 28 MG 33 U1 22 VLT is a registered Danfoss trademark 3 ...

Page 29: ...3 16 Terminal in details 3 17 Position of ground terminals IP 00 VLT Automation Drive FC 300 Instruction Manual High Power 3 How to Install MG 33 U1 22 VLT is a registered Danfoss trademark 29 3 ...

Page 30: ...low rate is shown below Enclosure Door fan Top fan airflow Airflow over heat sink IP 21 NEMA 1 IP 54 NEMA 12 D1 and D2 6 003 ft3 h 170 m3 h 100 cfm 27 015 ft3 h 765 m3 h 450 cfm E1 12 006 ft3 h 340 m3 h 200 cfm 50994 ft3 h 1444 m3 h 850 cfm IP 00 Chassis D3 and D4 9 005 ft3 h 255 m3 h 150 cfm 27 015 ft3 h 765 m3 h 450 cfm E2 9 005 ft3 h 255 m3 h 150 cfm 50994 ft3 h 1444 m3 h 850 cfm 3 2 Heatsink A...

Page 31: ...Duct Kit Ordering Numbers Back cooling Using the channel from the back allows for easy installation in control rooms for example The unit mounted at the rear of the enclosure allows for the cooling of the units just as easily as the duct cooling principle The hot air is ventilated out of the back of the enclosure This offers a solution in which the hot cooling air from the adjustable frequency dri...

Page 32: ...EMA 1 and IP 54 NEMA 12 Units This only applies for D1 and D2 enclosures Thought must be given to where the unit should be installed Take the relevant points into consideration before you select the final installation site Clearance space for cooling Clearance for opening the door Cable entry clearance from the bottom Mark the mounting holes carefully using the mounting template on the wall and dr...

Page 33: ...ype 12 enclosed adjustable frequency drives can also be installed on a pedestal D1 and D2 enclosures Ordering No 176F1827 Please see the Pedestal Kit Instruction Manual 175R5642 for further information 3 22 Drive on pedestal VLT Automation Drive FC 300 Instruction Manual High Power 3 How to Install MG 33 U1 22 VLT is a registered Danfoss trademark 33 3 ...

Page 34: ...o this figure 3 23 Drill master for fixing holes in floor Mount the drive on the pedestal and using the enclosed bolts attach it to the pedestal as shown in the illustration 3 24 Mounting the drive to the pedestal 3 How to Install VLT Automation Drive FC 300 Instruction Manual High Power 34 MG 33 U1 22 VLT is a registered Danfoss trademark 3 ...

Page 35: ...trip the unit 3 25 Cable entry viewed from the bottom of the adjustable frequency drive Enclosure D1 and D2 3 26 Cable entry seen from the bottom of the adjustable frequency drive Enclosure E1 The bottom plate of the E1 enclosure can be mounted from either in or outside of the enclosure allowing flexibility in the installation process i e if mounted from the bottom the glands and cables can be mou...

Page 36: ...6 in 600 mm E1 frame Depth 23 6 in 600 mm and width 31 5 in 800 mm The maximum depth and width are as required for the installation When using multiple adjustable frequency drives in one enclosure it is recommended that each drive be mounted on its own back panel and supported along the mid section of the panel These duct work kits do not support the in frame mounting of the panel see Rittal TS8 c...

Page 37: ... E1 frame kits 175R1036 Mounting templates and top bottom cut out for Rittal enclosure All fasteners are either 0 39 in 10 mm M5 Nuts torque to 2 3 Nm 20 in lbs T25 Torx screws torque to 2 3 Nm 20 in lbs 3 4 1 Installation of Rittal Enclosures This illustration shows the full size template included with the kit and two drawings that may be used to locate the cut outs for the top and bottom enclosu...

Page 38: ... tem plate may be used with any size back panel and both the 71 in 1800 mm and 79 in 2000 mm high enclosures 3 30 The openings on the rear not used in this application Before installing the back panel in the enclo sure assemble the gasket on both sides of the bottom duct adapter as shown below and in stall on the bottom of the adjustable frequen cy drive 3 31 Bottom duct adapter 3 32 Bottom duct a...

Page 39: ...outside the enclosure The curved leading edge of the bottom duct adapter is to the front of the adjustable frequency drive and down Before installing the back panel with the ad justable frequency drive in the Rittal TS8 en closure remove and discard the rearmost 5 screws see illustration below located on the top cover of the adjustable frequency drive The holes will be used to fasten the top duct ...

Page 40: ...al sup port requirements 3 36 Adjustable frequency drive installed in cab inet 3 4 2 Installation of Rittal Enclosures cont The top ductwork cover is composed of the following pieces as shown below From left to right 1 top duct closing plate 2 adjustable frequency drive bracket 3 duct 4 duct ven ted top cover 3 37 Top duct assembly 3 38 Top duct work and enclosure top installed 3 39 The top duct w...

Page 41: ...ut The gas ket is not used on the cut out The gasket is part of the duct work 3 41 The gasket folds over the edge to form a seal between the duct and the top vented cover 3 42 Top duct installed 3 43 The gasket applied to both sides of the ad justable frequency drive bracket and duct vented top cover 3 44 Top duct ready to be installed on the ad justable frequency drive VLT Automation Drive FC 300...

Page 42: ...table frequency drive top cover holes The duct work will fit over the adjustable frequency drive mounting bolts Once the duct work is attached to the adjustable frequency drive the duct closing plate can be attached The top duct work assembly is complete Apply the gasket to the top duct closing plate and install Install the enclosure top Top duct installation is complete 3 46 Top duct installed 3 ...

Page 43: ... the mounting of 3 angle brackets on the front and sides of the partially assembled bottom duct The bottom duct collar is bolted to the duct using 3 T25 screws in the outermost holes of the brackets Tighten the screws to compress the gasket 3 51 Bottom duct work pieces 3 52 Bottom duct work partially assembled 3 53 Completely assembled bottom duct work VLT Automation Drive FC 300 Instruction Manua...

Page 44: ...g two gland plates must be removed for the installation of the bottom duct assembly 3 55 Enclosure bottom cut out 3 56 Bottom duct work installed The bottom duct work is rotated into place as shown The bottom ductwork is a tight fit by design The upper part of the duct fits under the bottom duct adapter and requires a tight fit which with the gasket material maintains the IP 54 and UL and NEMA 12 ...

Page 45: ...ackets Tighten the three screws to the specified tor que The bottom duct work is not fastened to the Rittal enclosure 3 58 Move mounting screws from the outer hole to the inner hole Install the front cover of the duct and the ca ble clamp base if used Install the two remain ing gland plates 3 59 Bottom duct installed VLT Automation Drive FC 300 Instruction Manual High Power 3 How to Install MG 33 ...

Page 46: ...ngs for input air to the power components The adjustable frequency drive gland plate must be installed to provide adequate cooling air to the control components of the adjustable frequency drive via the door fan and to maintain the IP 21 NEMA 1 or IP 54 NEMA 12 degrees of enclosure protections There is one pedestal that fits both frames D1 and D2 Required Tools Socket wrench with 7 17 mm sockets T...

Page 47: ...N The drives are top heavy and may fall over if the pedestal is not anchored to the floor The entire assembly may also be supported by using the drive top mounting holes to anchor it to a wall structure 3 62 Pedestal partially assembled The completely assembled pedestal with ven ted front cover and two side covers installed Multiple adjustable frequency drives may be mounted side by side The inter...

Page 48: ...fre quency drive has been placed on the pedestal slide the adjustable frequency drive so that it engages with the retaining bracket on the pedestal and mount screws as shown 3 64 Mount the drive onto pedestal 3 65 Two nuts at rear side 3 66 Three front screws 3 67 Frame D2 with pedestal installed 3 How to Install VLT Automation Drive FC 300 Instruction Manual High Power 48 MG 33 U1 22 VLT is a reg...

Page 49: ...options at the control card For details see the rele vant serial communication bus instructions The cable must be placed to the left inside the adjustable frequency drive and tied down to gether with other control wires In the IP 00 chassis and IP 21 NEMA 1 units it is also possible to connect the serial communication bus from the top of the unit as shown on the picture below On the IP 21 NEMA 1 u...

Page 50: ...NOTE Cables General All cabling must comply with national and local regulations on cable cross sections and ambient temperature Copper 167 F 75 C conductors are recommended The power cable connections are laid out as shown below Dimensioning of cable cross sections must be done in accordance with the current ratings and local legislation See the Specifications section for details To protect the ad...

Page 51: ...frequency drive has been tested with a given length of cable and a given cross section of that cable If the cross section is increased the cable capacitance and thus the leakage current may increase thereby requiring that the cable length is reduced accordingly Keep the motor cable as short as possible to reduce the noise level and leakage currents Details can be found in the relevant Design Guide...

Page 52: ...EMA 12 enclosure D1 3 72 Compact IP 00 Chassis with disconnect fuse and RFI filter enclosure D4 3 73 Position of ground terminals IP 00 D en closures 3 How to Install VLT Automation Drive FC 300 Instruction Manual High Power 52 MG 33 U1 22 VLT is a registered Danfoss trademark 3 ...

Page 53: ... disconnect fuse and RFI filter enclosure D2 3 75 Position of ground terminals IP 21 NEMA type 1 and IP 54 NEMA type 12 VLT Automation Drive FC 300 Instruction Manual High Power 3 How to Install MG 33 U1 22 VLT is a registered Danfoss trademark 53 3 ...

Page 54: ...ith disconnect fuse and RFI filter enclosure E2 3 77 Position of ground terminals IP 00 E enclosures 3 How to Install VLT Automation Drive FC 300 Instruction Manual High Power 54 MG 33 U1 22 VLT is a registered Danfoss trademark 3 ...

Page 55: ...uctor impedance is obtained by keeping the conductor as short as possible and by using the greatest possible surface area The metal cabinets of the different devices are mounted on the cabinet rear plate using the lowest possible HF impedance This prevents having different HF voltages for the individual devices and prevents the risk of radio interference currents running in connection cables that ...

Page 56: ...optimum EMC performance is needed parallel motors are connected or the motor cable length is above 82 ft 25 m it is recommended to set par 14 50 to ON 1 Not required with 525 600 690 V drives therefore not possible In OFF the internal RFI capacities filter capacitors between the chassis and the intermediate circuit are cut off to avoid damage to the intermediate circuit and to reduce the ground ca...

Page 57: ...ith the adjustable frequency drive 3 5 8 Motor cable The motor must be connected to terminals U T1 96 V T2 97 W T3 98 Ground to terminal 99 All types of three phase asynchronous standard motors can be used with an adjustable frequency drive unit The factory setting is for clockwise rotation with the VLT adjustable frequency drive output connected as follows Terminal No Function 96 97 98 99 Line po...

Page 58: ... up to 1099 V DC depending on the supply voltage may occur on the terminals 3 5 10 Load Sharing Only extended with letter D in position 21 of the typecode Terminal No Function 88 89 Load sharing The connection cable must be shielded and the max length from the adjustable frequency drive to the DC bar is 81 ft 25 m Load sharing enables the linking of the DC intermediate circuits of several adjustab...

Page 59: ...al to the right of terminal 93 Terminal No Function 91 92 93 94 Line power R L1 S L2 T L3 Ground Earth Check the nameplate to ensure that the line voltage of the adjustable frequency drive matches the power supply of your plant Ensure that the power supply can supply the necessary current to the adjustable frequency drive If the unit is without built in fuses ensure that the appropriate fuses have...

Page 60: ... national international regulations Short circuit protection The adjustable frequency drive must be protected against short circuit in order to prevent electrical or fire hazard Danfoss recommends using the fuses mentioned below to protect service personnel and equipment in case of an internal failure in the drive The adjustable frequency drive provides full short circuit protection in case of a s...

Page 61: ...Size Type Bussmann E125085 JFHR2 Amps SIBA E180276 JFHR2 Ferraz Shawmut E76491 JFHR2 P110 170M3017 315 2061032 315 6 6URD30D08A0315 P132 170M3018 350 2061032 35 6 6URD30D08A0350 P160 170M4011 350 2061032 35 6 6URD30D08A0350 P200 170M4012 400 2061032 4 6 6URD30D08A0400 P250 170M4014 500 2061032 5 6 6URD30D08A0500 P315 170M5011 550 2062032 55 6 6URD32D08A550 3 6 D enclosures 525 690 V Size Type Buss...

Page 62: ...metrical amperes 500 600 690 Volts maximum when protected by the above fuses Circuit Breaker Tables Circuit Breakers manufactured by General Electric Cat No SKHA36AT0800 600 V AC maximum with the rating plugs listed below can be used to meet UL requirements Size Type Rating plug catalog Amps P90 SRPK800A300 300 P110 SRPK800A400 400 P132 SRPK800A400 400 P160 SRPK800A500 500 P200 SRPK800A600 600 3 1...

Page 63: ...tart coasting A KLIXON switch must be installed that is normally closed If this function is not used 106 and 104 must be short circuited together 3 5 16 Access to Control Terminals All terminals to the control cables are located beneath the LCP accessed by opening the door of the IP 21 54 version or removing the covers of the IP 00 version 3 5 17 Electrical Installation Control Terminals To connec...

Page 64: ...1 2 3 3 How to Install VLT Automation Drive FC 300 Instruction Manual High Power 64 MG 33 U1 22 VLT is a registered Danfoss trademark 3 ...

Page 65: ... coast inverse Terminal 37 Safe stop where available 3 6 2 Pulse Start Stop Terminal 18 Par 5 10 9 Latched start Terminal 27 Par 5 12 6 Stop inverse Terminal 37 Safe stop where available VLT Automation Drive FC 300 Instruction Manual High Power 3 How to Install MG 33 U1 22 VLT is a registered Danfoss trademark 65 3 ...

Page 66: ... x02 x series type 3 6 4 Potentiometer Reference Voltage reference via a potentiometer Reference Source 1 1 Analog in put 53 default Terminal 53 Low Voltage 0 Volt Terminal 53 High Voltage 10 Volt Terminal 53 Low Ref Feedback 0 RPM Terminal 53 High Ref Feedback 1500 RPM Switch S201 OFF U 3 How to Install VLT Automation Drive FC 300 Instruction Manual High Power 66 MG 33 U1 22 VLT is a registered D...

Page 67: ...ng on installation result in 50 60 Hz ground loops due to noise from line supply cables If this occurs it may be necessary to break the shield or insert a 100 nF capacitor between shield and chassis The digital and analog inputs and outputs must be connected separately to the adjustable fre quency drive common inputs terminal 20 55 39 to prevent ground currents from both groups from affecting othe...

Page 68: ...t polarity of control terminals NOTE Control cables must be shielded armored 3 How to Install VLT Automation Drive FC 300 Instruction Manual High Power 68 MG 33 U1 22 VLT is a registered Danfoss trademark 3 ...

Page 69: ...ctrical terminals in section Electrical Installation Default setting S201 A53 OFF voltage input S202 A54 OFF voltage input S801 Bus termination OFF When changing the function of S201 S202 or S801 be careful not to force the switch over Removing the LCP fixture cradle when operating the switches is recommen ded The switches must not be operated while the adjustable frequency drive is powered VLT Au...

Page 70: ...p 1 Motor Power kW or Motor Power HP par 1 20 par 1 21 2 Motor Voltage par 1 22 3 Motor Frequency par 1 23 4 Motor Current par 1 24 5 Motor Nominal Speed par 1 25 Step 3 Activate the Automatic Motor Adaptation AMA Performing an AMA will ensure optimum performance The AMA measures the values from the motor model equivalent diagram 1 Connect terminal 37 to terminal 12 if terminal 37 is available 2 C...

Page 71: ...alue in the Alarm Log shows the last measuring sequence carried out by the AMA before the adjustable frequency drive entered alarm mode This number along with the description of the alarm will assist you in troubleshooting If you contact Danfoss for service make sure to mention the number and alarm description NOTE Unsuccessful AMA is often caused by incorrectly registered motor nameplate data or ...

Page 72: ...Mechanical brake control 32 in par 5 4 for applications with an electro me chanical brake The brake is released when the motor current exceeds the preset value found in par 2 20 The brake is engaged when the output frequency is less than the frequency found in par 2 21 or 2 22 and only if the adjustable frequency drive carries out a stop command If the adjustable frequency drive is in alarm mode o...

Page 73: ...e lays circuit breakers are not suitable for protection Problems may arise at start and at low RPM values if motor sizes are widely different because small motors relatively high ohmic resistance in the stator calls for a higher voltage at start and at low RPM values 3 9 3 Motor Thermal Protection The electronic thermal relay in the adjustable frequency drive has received UL approval for single mo...

Page 74: ...4 How to Program VLT Automation Drive FC 300 Instruction Manual High Power 74 MG 33 U1 22 VLT is a registered Danfoss trademark 4 ...

Page 75: ...us lines 2 Menu keys and LEDs changing pa rameters and switching between dis play functions 3 Navigation keys and indicator lights LEDs 4 Operation keys and LEDs All data is displayed in a graphical LCP display which can show up to five items of operating data while displaying Status Display lines a Status line Status messages dis playing icons and graphics 1 b Line 1 2 Operator data lines dis pla...

Page 76: ...l is divided into four functional groups 1 Numerical display 2 Menu keys and LEDs changing pa rameters and switching between dis play functions 3 Navigation keys and indicator lights LEDs 4 Operation keys and LEDs 4 How to Program VLT Automation Drive FC 300 Instruction Manual High Power 76 MG 33 U1 22 VLT is a registered Danfoss trademark 4 ...

Page 77: ... it is possible to change this setting to No function No connection to terminal 27 is then needed for running AMA 1 29 Automatic Motor Adaptation Set desired AMA function Enabling complete AMA is recommended 3 02 Minimum reference Set the minimum speed of the motor shaft 3 03 Maximum Reference Set the maximum speed of the motor shaft 3 41 Ramp1 up time Set the ramping up time with reference to the...

Page 78: ...2 20 Finnish Part of Language package 1 22 English US Part of Language package 4 27 Greek Part of Language package 4 28 Portuguese Part of Language package 4 36 Slovenian Part of Language package 3 39 Korean Part of Language package 2 40 Japanese Part of Language package 2 41 Turkish Part of Language package 4 42 Traditional Chinese Part of Language package 2 43 Bulgarian Part of Language package ...

Page 79: ...ction Min Max motor frequency 20 1 000 Hz Select the motor frequency value from the motor nameplate data If a value different from 50 Hz or 60 Hz is selected it is necessary to adapt the load independent settings in par 1 50 to 1 53 For 87 Hz operation with 230 400 V motors set the nameplate data for 230 V 50 Hz Adapt par 4 13 Motor Speed High Limit RPM and par 3 03 Maximum Reference to the 87 Hz ...

Page 80: ... stop inverse 4 DC brake inverse 5 Stop inverse 6 Start 8 Latched start 9 Reversing 10 Start reverse 11 Enable start forward 12 Enable start reverse 13 Jog 14 Preset ref bit 0 16 Preset ref bit 1 17 Preset ref bit 2 18 Freeze reference 19 Freeze output 20 Speed up 21 Slow 22 Set up select bit 0 23 Set up select bit 1 24 Catch up 28 Slow down 29 Pulse input 32 Ramp bit 0 34 Ramp bit 1 35 Line failu...

Page 81: ...not include Xh measurement for the FC 301 Instead the Xh value is determined from the motor database Par 1 35 Main Reactance Xh may be adjusted to obtain optimal start performance 2 Enable reduced AMA Performs a reduced AMA of the stator resistance Rs in the sys tem only Note For the best adaptation of the adjustable frequency drive run the AMA on a cold motor AMA cannot be performed while the mot...

Page 82: ...tion in par 1 00 Configuration Mode for Speed closed loop 1 RPM for Torque 2 Nm The unit selected in par 3 01 Reference Feedback Unit 3 41 Ramp 1 Ramp up Time Range Function s 0 01 3600 00 s Enter the ramp up time i e the acceleration time from 0 RPM to the rated motor speed nM N par 1 25 Choose a ramp up time such that the output current does not exceed the current limit in par 4 18 during rampin...

Page 83: ...n index This number refers to a conversion figure used when writing or reading to and from the adjustable frequency drive Conv index 100 67 6 5 4 3 2 1 0 1 2 3 4 5 6 Conv factor 1 1 60 100000 0 100000 10000 1000 100 10 1 0 1 0 01 0 00 1 0 000 1 0 0000 1 0 000001 Data type Description Type 2 Integer 8 Int8 3 Integer 16 Int16 4 Integer 32 Int32 5 Unsigned 8 Uint8 6 Unsigned 16 Uint16 7 Unsigned 32 U...

Page 84: ... parameters setting of FC RS485 and FC USB port parameters 9 xx Profibus parameters 10 xx DeviceNet and CAN Serial Communication parameters 13 xx Smart Logic Control parameters 14 xx Special function parameters 15 xx Drive information parameters 16 xx Readout parameters 17 xx Encoder option parameters 32 xx MCO 305 Basic parameters 33 xx MCO 305 Advanced parameters 34 xx MCO Data Readout parameter...

Page 85: ...s TRUE Uint16 0 25 My Personal Menu ExpressionLimit 1 set up TRUE 0 Uint16 0 3 LCP Cust Readout 0 30 Unit for User defined Readout 0 None All set ups TRUE Uint8 0 31 Min Value of User defined Readout 0 00 CustomReadoutUnit All set ups TRUE 2 Int32 0 32 Max Value of User defined Readout 100 00 CustomReadoutUnit All set ups TRUE 2 Int32 0 4 LCP Keypad 0 40 Hand on Key on LCP 1 Enabled All set ups TR...

Page 86: ...SE Uint8 1 3 Addl Motor Data 1 30 Stator Resistance Rs ExpressionLimit All set ups FALSE 4 Uint32 1 31 Rotor Resistance Rr ExpressionLimit All set ups FALSE 4 Uint32 1 33 Stator Leakage Reactance X1 ExpressionLimit All set ups FALSE 4 Uint32 1 34 Rotor Leakage Reactance X2 ExpressionLimit All set ups FALSE 4 Uint32 1 35 Main Reactance Xh ExpressionLimit All set ups FALSE 4 Uint32 1 36 Iron Loss Re...

Page 87: ...FALSE Uint8 1 74 Start Speed RPM ExpressionLimit All set ups TRUE 67 Uint16 1 75 Start Speed Hz ExpressionLimit All set ups TRUE 1 Uint16 1 76 Start Current 0 00 A All set ups TRUE 2 Uint32 1 8 Stop Adjustments 1 80 Function at Stop 0 Coast All set ups TRUE Uint8 1 81 Min Speed for Function at Stop RPM ExpressionLimit All set ups TRUE 67 Uint16 1 82 Min Speed for Function at Stop Hz ExpressionLimi...

Page 88: ...ups TRUE Uint8 2 15 Brake Check 0 Off All set ups TRUE Uint8 2 16 AC Brake Max Current 100 0 All set ups TRUE 1 Uint32 2 17 Over voltage Control 0 Disabled All set ups TRUE Uint8 2 2 Mechanical Brake 2 20 Release Brake Current ImaxVLT P1637 All set ups TRUE 2 Uint32 2 21 Activate Brake Speed RPM ExpressionLimit All set ups TRUE 67 Uint16 2 22 Activate Brake Speed Hz ExpressionLimit All set ups TRU...

Page 89: ...set ups TRUE Uint8 3 19 Jog Speed RPM ExpressionLimit All set ups TRUE 67 Uint16 3 4 Ramp 1 3 40 Ramp 1 Type 0 Linear All set ups TRUE Uint8 3 41 Ramp 1 Ramp up Time ExpressionLimit All set ups TRUE 2 Uint32 3 42 Ramp 1 Ramp down Time ExpressionLimit All set ups TRUE 2 Uint32 3 45 Ramp 1 S ramp Ratio at Accel Start 50 All set ups TRUE 0 Uint8 3 46 Ramp 1 S ramp Ratio at Accel End 50 All set ups TR...

Page 90: ...4 Ramp down Time ExpressionLimit All set ups TRUE 2 Uint32 3 75 Ramp 4 S ramp Ratio at Accel Start 50 All set ups TRUE 0 Uint8 3 76 Ramp 4 S ramp Ratio at Accel End 50 All set ups TRUE 0 Uint8 3 77 Ramp 4 S ramp Ratio at Decel Start 50 All set ups TRUE 0 Uint8 3 78 Ramp 4 S ramp Ratio at Decel End 50 All set ups TRUE 0 Uint8 3 8 Other Ramps 3 80 Jog Ramp Time ExpressionLimit All set ups TRUE 2 Uin...

Page 91: ...k Speed Error 300 RPM All set ups TRUE 67 Uint16 4 32 Motor Feedback Loss Timeout 0 05 s All set ups TRUE 2 Uint16 4 5 Adj Warnings 4 50 Warning Current Low 0 00 A All set ups TRUE 2 Uint32 4 51 Warning Current High ImaxVLT P1637 All set ups TRUE 2 Uint32 4 52 Warning Speed Low 0 RPM All set ups TRUE 67 Uint16 4 53 Warning Speed High outputSpeedHighLimit P413 All set ups TRUE 67 Uint16 4 54 Warnin...

Page 92: ...TRUE Uint8 5 31 Terminal 29 digital Output null All set ups x TRUE Uint8 5 32 Term X30 6 Digi Out MCB 101 null All set ups TRUE Uint8 5 33 Term X30 7 Digi Out MCB 101 null All set ups TRUE Uint8 5 4 Relays 5 40 Function Relay null All set ups TRUE Uint8 5 41 On Delay Relay 0 01 s All set ups TRUE 2 Uint16 5 42 Off Delay Relay 0 01 s All set ups TRUE 2 Uint16 5 5 Pulse Input 5 50 Term 29 Low Freque...

Page 93: ...Pulse Output Max Freq X30 6 ExpressionLimit All set ups TRUE 0 Uint32 5 7 24V Encoder Input 5 70 Term 32 33 Pulses per Revolution 1024 N A All set ups FALSE 0 Uint16 5 71 Term 32 33 Encoder Direction 0 Clockwise All set ups FALSE Uint8 5 9 Bus Controlled 5 90 Digital Relay Bus Control 0 N A All set ups TRUE 0 Uint32 5 93 Pulse Out 27 Bus Control 0 00 All set ups TRUE 2 N2 5 94 Pulse Out 27 Timeout...

Page 94: ...16 6 3 Analog Input 53 6 30 Terminal X30 11 Low Voltage 0 07 V All set ups TRUE 2 Int16 6 31 Terminal X30 11 High Voltage 10 00 V All set ups TRUE 2 Int16 6 34 Term X30 11 Low Ref Feedb Value 0 ReferenceFeedbackUnit All set ups TRUE 3 Int32 6 35 Term X30 11 High Ref Feedb Value ExpressionLimit All set ups TRUE 3 Int32 6 36 Term X30 11 Filter Time Constant 0 001 s All set ups TRUE 3 Uint16 6 4 Anal...

Page 95: ...ction All set ups TRUE Uint8 7 22 Process CL Feedback 2 Resource 0 No function All set ups TRUE Uint8 7 3 Process PID Ctrl 7 30 Process PID Normal Inverse Control 0 Normal All set ups TRUE Uint8 7 31 Process PID Anti Windup 1 On All set ups TRUE Uint8 7 32 Process PID Controller Start Value 0 RPM All set ups TRUE 67 Uint16 7 33 Process PID Proportional Gain 0 01 N A All set ups TRUE 2 Uint16 7 34 ...

Page 96: ...RUE 0 Uint8 8 32 FC Port Baud Rate 2 9600 Baud 1 set up TRUE Uint8 8 35 Minimum Response Delay 10 ms All set ups TRUE 3 Uint16 8 36 Max Response Delay 5000 ms 1 set up TRUE 3 Uint16 8 37 Max Inter Char Delay 25 ms 1 set up TRUE 3 Uint16 8 4 FC MC protocol set 8 40 Telegram selection 1 Standard telegram 1 2 set ups TRUE Uint8 8 5 Digital Bus 8 50 Coasting Select 3 Logic OR All set ups TRUE Uint8 8 ...

Page 97: ... baud rate found All set ups TRUE Uint8 9 64 Device Identification 0 N A All set ups TRUE 0 Uint16 9 65 Profile Number 0 N A All set ups TRUE 0 OctStr 2 9 67 Control Word 1 0 N A All set ups TRUE 0 V2 9 68 Status Word 1 0 N A All set ups TRUE 0 V2 9 71 Profibus Save Data Values 0 Off All set ups TRUE Uint8 9 72 ProfibusDriveReset 0 No action 1 set up FALSE Uint8 9 80 Defined Parameters 1 0 N A All...

Page 98: ... 0 Off 2 set ups TRUE Uint8 10 15 Net Control 0 Off 2 set ups TRUE Uint8 10 2 COS Filters 10 20 COS Filter 1 0 N A All set ups FALSE 0 Uint16 10 21 COS Filter 2 0 N A All set ups FALSE 0 Uint16 10 22 COS Filter 3 0 N A All set ups FALSE 0 Uint16 10 23 COS Filter 4 0 N A All set ups FALSE 0 Uint16 10 3 Parameter Access 10 30 Array Index 0 N A 2 set ups TRUE 0 Uint8 10 31 Store Data Values 0 Off All...

Page 99: ...e ExpressionLimit 2 set ups TRUE 3 Int32 13 2 Timers 13 20 SL Controller Timer ExpressionLimit 1 set up TRUE 3 TimD 13 4 Logic Rules 13 40 Logic Rule Boolean 1 null 2 set ups TRUE Uint8 13 41 Logic Rule Operator 1 null 2 set ups TRUE Uint8 13 42 Logic Rule Boolean 2 null 2 set ups TRUE Uint8 13 43 Logic Rule Operator 2 null 2 set ups TRUE Uint8 13 44 Logic Rule Boolean 3 null 2 set ups TRUE Uint8 ...

Page 100: ... All set ups TRUE Uint8 14 29 Service Code 0 N A All set ups TRUE 0 Int32 14 3 Current Limit Ctrl 14 30 Current Lim Cont Proportional Gain 100 All set ups FALSE 0 Uint16 14 31 Current Lim Contr Integration Time 0 020 s All set ups FALSE 3 Uint16 14 4 Energy Optimizing 14 40 VT Level 66 All set ups FALSE 0 Uint8 14 41 AEO Minimum Magnetization 40 All set ups TRUE 0 Uint8 14 42 Minimum AEO Frequency...

Page 101: ...5 22 Historic Log Time 0 ms All set ups FALSE 3 Uint32 15 3 Fault Log 15 30 Fault Log Error Code 0 N A All set ups FALSE 0 Uint8 15 31 Fault Log Value 0 N A All set ups FALSE 0 Int16 15 32 Fault Log Time 0 s All set ups FALSE 0 Uint32 15 4 Drive Identification 15 40 FC Type 0 N A All set ups FALSE 0 VisStr 6 15 41 Power Section 0 N A All set ups FALSE 0 VisStr 20 15 42 Voltage 0 N A All set ups FA...

Page 102: ...ption in Slot B 0 N A All set ups FALSE 0 VisStr 30 15 73 Slot B Option SW Version 0 N A All set ups FALSE 0 VisStr 20 15 74 Option in Slot C0 0 N A All set ups FALSE 0 VisStr 30 15 75 Slot C0 Option SW Version 0 N A All set ups FALSE 0 VisStr 20 15 76 Option in Slot C1 0 N A All set ups FALSE 0 VisStr 30 15 77 Slot C1 Option SW Version 0 N A All set ups FALSE 0 VisStr 20 15 9 Parameter Info 15 92...

Page 103: ...or temperature 0 C All set ups FALSE 100 Int16 16 20 Motor Angle 0 N A All set ups TRUE 0 Uint16 16 22 Torque 0 All set ups FALSE 0 Int16 16 3 Drive Status 16 30 DC Link Voltage 0 V All set ups FALSE 0 Uint16 16 32 Brake Energy s 0 000 kW All set ups FALSE 0 Uint32 16 33 Brake Energy 2 min 0 000 kW All set ups FALSE 0 Uint32 16 34 Heatsink Temp 0 C All set ups FALSE 100 Uint8 16 35 Inverter Therma...

Page 104: ...0 Int16 16 72 Counter A 0 N A All set ups TRUE 0 Int32 16 73 Counter B 0 N A All set ups TRUE 0 Int32 16 74 Prec Stop Counter 0 N A All set ups TRUE 0 Uint32 16 75 Analog In X30 11 0 000 N A All set ups FALSE 3 Int32 16 76 Analog In X30 12 0 000 N A All set ups FALSE 3 Int32 16 77 Analog Out X30 8 mA 0 000 N A All set ups FALSE 3 Int16 16 8 Fieldbus FC Port 16 80 Fieldbus CTW 1 0 N A All set ups F...

Page 105: ...t16 17 26 SSI Data Format 0 Gray code All set ups FALSE Uint8 17 34 HIPERFACE Baud rate 4 9600 All set ups FALSE Uint8 17 5 Resolver Interface 17 50 Poles 2 N A 1 set up FALSE 0 Uint8 17 51 Input Voltage 7 0 V 1 set up FALSE 1 Uint8 17 52 Input Frequency 10 0 kHz 1 set up FALSE 2 Uint8 17 53 Transformation Ratio 0 5 N A 1 set up FALSE 1 Uint8 17 59 Resolver Interface 0 Disabled All set ups FALSE U...

Page 106: ...it Denominator 1 N A 2 set ups TRUE 0 Uint32 32 12 User Unit Numerator 1 N A 2 set ups TRUE 0 Uint32 32 3 Encoder 1 32 30 Incremental Signal Type 1 TTL 5V RS4222 2 set ups TRUE Uint8 32 31 Incremental Resolution 1024 N A 2 set ups TRUE 0 Uint32 32 32 Absolute Protocol 0 None 2 set ups TRUE Uint8 32 33 Absolute Resolution 8192 N A 2 set ups TRUE 0 Uint32 32 35 Absolute Encoder Data Length 25 N A 2 ...

Page 107: ...Behavior for Slave 0 Reversing allowed 2 set ups TRUE Uint8 32 69 Sampling Time for PID Control 1 ms 2 set ups TRUE 3 Uint16 32 70 Scan Time for Profile Generator 1 ms 2 set ups TRUE 3 Uint8 32 71 Size of the Control Window Activation 0 N A 2 set ups TRUE 0 Uint32 32 72 Size of the Control Window Deactiv 0 N A 2 set ups TRUE 0 Uint32 32 8 Velocity Accel 32 80 Maximum Velocity Encoder 1500 RPM 2 se...

Page 108: ...er Marker Tolerance Window 0 N A 2 set ups TRUE 0 Uint32 33 22 Slave Marker Tolerance Window 0 N A 2 set ups TRUE 0 Uint32 33 23 Start Behavior for Marker Sync 0 Start Function 1 2 set ups TRUE Uint16 33 24 Marker Number for Fault 10 N A 2 set ups TRUE 0 Uint16 33 25 Marker Number for Ready 1 N A 2 set ups TRUE 0 Uint16 33 26 Velocity Filter 0 us 2 set ups TRUE 6 Int32 33 27 Offset Filter Time 0 m...

Page 109: ... ups TRUE Uint8 33 62 Terminal X59 2 Digital Input 0 No function 2 set ups TRUE Uint8 33 63 Terminal X59 1 Digital Output 0 No function 2 set ups TRUE Uint8 33 64 Terminal X59 2 Digital Output 0 No function 2 set ups TRUE Uint8 33 65 Terminal X59 3 Digital Output 0 No function 2 set ups TRUE Uint8 33 66 Terminal X59 4 Digital Output 0 No function 2 set ups TRUE Uint8 33 67 Terminal X59 5 Digital O...

Page 110: ... 28 PCD 8 Read from MCO 0 N A All set ups TRUE 0 Uint16 34 29 PCD 9 Read from MCO 0 N A All set ups TRUE 0 Uint16 34 30 PCD 10 Read from MCO 0 N A All set ups TRUE 0 Uint16 34 4 Inputs Outputs 34 40 Digital Inputs 0 N A All set ups TRUE 0 Uint16 34 41 Digital Outputs 0 N A All set ups TRUE 0 Uint16 34 5 Process Data 34 50 Actual Position 0 N A All set ups TRUE 0 Int32 34 51 Commanded Position 0 N ...

Page 111: ...utput Unlimited Ramp times 0 01 3600 sec Torque characteristics Starting torque Constant torque maximum 160 for 60 sec Starting torque maximum 180 up to 0 5 sec Overload torque Constant torque maximum 160 for 60 sec Starting torque Variable torque maximum 110 for 60 sec Overload torque Variable torque maximum 110 for 60 sec Percentage relates to the nominal torque Digital inputs Programmable digit...

Page 112: ...ed in accordance with EN 60204 1 EN 50178 EN 61800 2 EN 61800 3 and EN 954 1 For correct and safe use of the Safe Stop function follow the related information and instructions in the Design Guide Analog inputs Number of analog inputs 2 Terminal number 53 54 Modes Voltage or current Mode select Switch S201 and switch S202 Voltage mode Switch S201 switch S202 OFF U Voltage level 10 10 V scalable Inp...

Page 113: ...vel at digital frequency output 0 24 V Max output current sink or source 40 mA Max load at frequency output 1 kΩ Max capacitive load at frequency output 10 nF Minimum output frequency at frequency output 0 Hz Maximum output frequency at frequency output 32 kHz Accuracy of frequency output Max error 0 1 of full scale Resolution of output frequency 12 bit 1 Terminal 27 and 29 can also be programmed ...

Page 114: ...on to the USB connector on the adjustable frequency drive Relay outputs Programmable relay outputs 2 Relay 01 Terminal number 1 3 break 1 2 make Max terminal load AC 1 1 on 1 3 NC 1 2 NO Resistive load 240 V AC 2 A Max terminal load AC 15 1 Inductive load cosφ 0 4 240 V AC 0 2 A Max terminal load DC 1 1 on 1 2 NO 1 3 NC Resistive load 60 V DC 1A Max terminal load DC 13 1 Inductive load 24 V DC 0 1...

Page 115: ...en loop 30 4000 rpm error 8 rpm Speed accuracy closed loop depending on resolution of feed back device 0 6000 rpm error 0 15 rpm All control characteristics are based on a 4 pole asynchronous motor Surroundings Enclosure IP 21 Type 1 IP 54 Type 12 Vibration test 1 0 g Max relative humidity 5 95 IEC 721 3 3 Class 3K3 non condensing during operation Aggressive environment IEC 60068 2 43 class H25 Am...

Page 116: ...e is missing the adjustable frequency drive trips or issues a warning de pending on the load Monitoring of the intermediate circuit voltage ensures that the adjustable frequency drive trips if the intermediate circuit voltage is too low or too high The adjustable frequency drive constantly checks for critical levels of internal tempera ture load current high voltage on the intermediate circuit and...

Page 117: ...150 110 kVA 500 247 229 312 288 392 344 469 422 Typical Shaft Output High Overload 150 kW 400 110 132 160 200 Normal Overload 110 kW 400 132 160 200 250 High Overload 150 HP 460 150 200 250 300 Normal Overload 110 HP 460 200 250 300 350 High Overload 150 kW 500 132 160 200 250 Normal Overload 110 kW 500 160 200 250 315 Max Motor Cable Length 500 ft 150 m shielded 1 000 ft 300 m un shielded Output ...

Page 118: ...ve Humidity 93 2 3 IEC 68 2 3 Ambient Temperature de grees C 10 C to 40 C 14 104 F continuously periodically at 45 C 113 F 25 C to 65 70 C 13 149 158 F for storage transport Adjustable Frequency Drive Protection Ground and short circuit protection Weight 5 IP 00 Chassis kg 90 5 111 8 122 9 137 7 IP 21 NEMA 1 kg 104 1 125 4 136 3 151 3 IP 54 NEMA 12 kg 104 1 125 4 136 3 151 3 1 Bussman 170M6000 ser...

Page 119: ...50 110 kVA 500 575 514 701 562 766 646 881 695 Typical Shaft Output High Overload 150 kW 400 250 315 355 400 Normal Overload 110 kW 400 315 355 400 450 High Overload 150 HP 460 350 450 500 550 Normal Overload 110 HP 460 450 500 600 600 High Overload 150 kW 500 315 355 400 500 Normal Overload 110 kW 500 355 400 500 530 Max Motor Cable Length 500 ft 150 m shielded 1 000 ft 300 m unshielded Output Vo...

Page 120: ...ve Humidity 93 2 3 IEC 68 2 3 Ambient Temperature degrees C 10 C to 40 C 14 104 F continuously periodi cally at 45 C 113 F 25 C to 65 70 C 13 149 158 F for stor age transport Adjustable Frequency Drive Protection Ground and short circuit protection Weight 5 IP 00 Chassis kg 221 4 234 1 236 4 277 3 IP 21 NEMA 1 kg 263 2 270 0 272 3 313 2 IP 54 NEMA 12 kg 263 2 270 0 272 3 313 2 1 Bussman 170M6000 s...

Page 121: ...235 204 278 252 344 318 Typical Shaft Output High Overload 150 kW 550 90 110 132 Normal Overload 110 kW 550 110 132 160 High Overload 150 HP 575 125 150 200 Normal Overload 110 HP 575 150 200 250 High Overload 150 kW 690 110 132 160 Normal Overload 110 kW 690 132 160 200 Max Motor Cable Length 500 ft 150 m shielded 1 000 ft 300 m unshielded Output Voltage 0 100 of the AC line voltage Output Freque...

Page 122: ...on Test g 0 7 Relative Humidity 93 2 3 IEC 68 2 3 Ambient Temperature degrees C 10 C to 40 C 14 104 F continu ously periodically at 45 C 113 F 25 C to 65 70 C 13 149 158 F for storage transport Adjustable Frequency Drive Pro tection Ground and short circuit protection Weight 5 IP 00 Chassis kg 81 9 90 5 111 8 IP 21 NEMA 1 kg 95 5 104 1 125 4 IP 54 NEMA 12 kg 95 5 104 1 125 4 1 Bussman 170M6000 ser...

Page 123: ...ent 150 110 kVA 690 434 381 520 452 617 526 681 592 Typical Shaft Output High Overload 150 kW 550 160 200 250 315 Normal Overload 110 kW 550 200 250 315 355 High Overload 150 HP 575 250 300 350 400 Normal Overload 110 HP 575 300 350 400 450 High Overload 150 kW 690 200 250 315 355 Normal Overload 110 kW 690 250 315 400 450 Max Motor Cable Length 500 ft 150 m shielded 1 000 ft 300 m unshiel ded Out...

Page 124: ...MA 12 Vibration Test g 0 7 Relative Humidity 93 2 3 IEC 68 2 3 Ambient Temperature de grees C 10 C to 40 C 14 104 F continuously peri odically at 45 C 113 F 25 C to 65 70 C 13 149 158 F for stor age transport Adjustable Frequency Drive Protection Ground and short circuit protection Weight 5 IP 00 Chassis kg 122 9 137 7 151 3 221 IP 21 NEMA 1 kg 136 3 151 3 164 9 263 IP 54 NEMA 12 kg 136 3 151 3 16...

Page 125: ... 735 657 896 749 1022 828 Typical Shaft Output High Overload 150 kW 550 315 400 450 Normal Overload 110 kW 550 400 450 500 High Overload 150 HP 575 400 500 600 Normal Overload 110 HP 575 500 600 650 High Overload 150 kW 690 400 500 560 Normal Overload 110 kW 690 500 560 630 Max Motor Cable Length 500 ft 150 m shielded 1 000 ft 300 m unshielded Output Voltage 0 100 of the AC line voltage Output Fre...

Page 126: ...ion Test g 0 7 Relative Humidity 93 2 3 IEC 68 2 3 Ambient Temperature de grees C 10 C to 40 C 14 104 F continuously periodically at 45 C 113 F 25 C to 65 70 C 13 149 158 F for storage transport Adjustable Frequency Drive Protection Ground and short circuit protection Weight 5 IP 00 Chassis kg 221 236 277 IP 21 NEMA 1 kg 263 272 313 IP 54 NEMA 12 kg 263 272 313 1 Bussman 170M6000 series See fuse c...

Page 127: ...ed or that the alarm is trip locked see also the table on following page Alarms that are trip locked offer additional protection meaning that the line supply must be switched off before the alarm can be reset After being switched back on the adjustable frequency drive is no longer blocked and may be reset as described above once the cause has been rectified Alarms that are not trip locked can also...

Page 128: ...ard overtemp X X X 30 Motor phase U missing X X X 4 58 31 Motor phase V missing X X X 4 58 32 Motor phase W missing X X X 4 58 33 Soft charge fault X X 34 Serial communication bus fault X X 36 Line failure X X 38 Internal Fault X X 40 Overload of Digital Output Terminal 27 X 5 00 5 01 41 Overload of Digital Output Terminal 29 X 5 00 5 02 42 Overload of Digital Output On X30 6 X 5 32 42 Overload of...

Page 129: ...part X 14 23 251 New Type Code X X 6 2 Alarm Warning code list X Dependent on parameter 1 Cannot be auto reset via Par 14 20 A trip is the action taken when an alarm has occurred The trip will coast the motor and can be reset by pressing the reset button or make a reset by a digital input Par 5 1 1 The event that causes an alarm cannot damage the drive or result in dangerous conditions A trip lock...

Page 130: ...s Speed Limit 22 00400000 4194304 Ser com bus fault Ser com bus fault Unused 23 00800000 8388608 24 V Supply Low 24 V Supply Low Unused 24 01000000 16777216 Line Failure Line Failure Unused 25 02000000 33554432 1 8 V Supply Low Current Limit Unused 26 04000000 67108864 Brake Resistor Low Temp Unused 27 08000000 134217728 Brake IGBT Voltage Limit Unused 28 10000000 268435456 Option Change Encoder l...

Page 131: ... electronic ther mal inverter protection gives a warning at 98 and trips at 100 while giving an alarm You cannot reset the adjustable frequency drive until the counter is below 90 The fault is that the adjustable frequency drive is overloaded by more than 100 for too long WARNING ALARM 10 Motor ETR over temperature According to the electronic thermal protection ETR the motor is too hot You can cho...

Page 132: ...wer limit The power transmitted to the brake resistor is calculated as a percentage as a mean value over the last 120 s based on the resistance value of the brake resistor par 2 11 and the intermediate circuit voltage The warning is active when the dissipated braking energy is higher than 90 If Trip 2 has been selected in par 2 13 the adjustable frequency drive cuts out and issues this alarm when ...

Page 133: ... serial port cannot be initial ized Serious hardware failure 256 The power EEPROM data is defec tive or too old 512 The control board EEPROM data is defective or too old 513 Communication timeout Reading EEPROM data 514 Communication timeout Reading EEPROM data 515 The Application Orientated Control cannot recognize the EEPROM da ta 516 Cannot write to the EEPROM be cause a write command is on pro...

Page 134: ... Check the load connected to X30 6 or remove short circuit connection Check parameter 5 32 WARNING 42 Overload of Digital Out put On X30 7 Check the load connected to X30 7 or remove short circuit connection Check parameter 5 33 WARNING 47 24 V supply low The external 24 V DC backup power supply may be overloaded otherwise contact your Danfoss supplier WARNING 48 1 8 V supply low Contact your Danf...

Page 135: ...LARM 68 Safe Stop Activated Safe Stop has been activated To resume nor mal operation apply 24 V DC to terminal 37 then send a reset signal via bus digital I O or by pressing RESET For correct and safe use of the Safe Stop function follow the rela ted information and instructions in the Design Guide ALARM 70 Illegal FC Configuration Current combination of control board and power board is illegal AL...

Page 136: ...ntrol Cables 67 Control Card Performance 115 Control Card 10 V Dc Output 114 Control Card 24 V Dc Output 114 Control Card Rs 485 Serial Communication 114 Control Card Usb Serial Communication 114 Control Characteristics 115 Control Terminals 63 Cooling 30 D Dc Link 131 Default Settings 83 Devicenet 3 Digital Inputs 111 Digital Output 113 Disposal Instructions 7 Drip Shield Installation 36 Duct Coo...

Page 137: ...nguage 78 Language Package 1 78 Language Package 2 78 Language Package 3 78 Language Package 4 78 Lcp 75 Lcp 101 76 Lcp 102 75 Leakage Current 9 Leds 75 76 Lifting 15 Line Connection 59 Line Supply l1 L2 L3 111 Load Sharing 58 Local Control Panel 76 M Main Reactance 81 Maximum Reference 82 Mct 10 3 Mechanical Brake Control 72 Mechanical Dimensions 20 Mechanical Dimensions 16 Mechanical Installatio...

Page 138: ...se encoder Inputs 113 R Ramp 1 Ramp down Time 83 Ramp 1 Ramp up Time 82 Rated Power 21 Receiving The Adjustable Frequency Drive 14 Relay Outputs 114 Repair Work 9 Required Tools 46 Residual Current Device 9 Rfi Switch 56 S Safe Stop 10 Safe Stop Installation 11 Safety Category 3 en 954 1 11 Safety Instructions 8 Serial Communication 114 Serial Communication Bus Connection 49 Shielded Cables 57 Shi...

Page 139: ...26 Torque 56 Torque Characteristics 111 Torque For Terminals 57 U Unintended Start 9 Unpacking 14 V Voltage Level 111 Voltage Reference Via A Potentiometer 66 W Warnings 127 Wire Access 23 VLT Automation Drive FC 300 Instruction Manual High Power Index MG 33 U1 22 VLT is a registered Danfoss trademark 139 ...

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