Danfoss VLT AutomationDrive FC 360 Quick Manual Download Page 1

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ENGINEERING TOMORROW

Quick Guide

VLT

AutomationDrive FC 360

vlt-drives.danfoss.com

Summary of Contents for VLT AutomationDrive FC 360

Page 1: ...ENGINEERING TOMORROW Quick Guide VLT AutomationDrive FC 360 vlt drives danfoss com...

Page 2: ......

Page 3: ...eneral Requirements 13 4 2 EMC compliant Installation 13 4 3 Grounding Requirements 13 4 4 Wiring Schematic 15 4 5 Mains Motor and Ground Connections 17 4 6 Control Wiring 18 4 7 Jumper Terminals 12 a...

Page 4: ...and Alarm Code List 47 7 4 Error Code List 51 7 5 Troubleshooting 51 8 Specifications 53 8 1 Mains Supply 3x380 480 V AC 53 8 2 General Technical Data 56 8 3 Fuses 60 8 4 Connection Tightening Torques...

Page 5: ...for improvement are welcome Edition Remarks Software version MG06A7 Update due to new software release 1 70 1 4 Approvals and Certifications 1 5 Disposal Do not dispose of equipment containing electri...

Page 6: ...nics on the AC input Area Component Functions 5 Capacitor bank Stores the DC power Provides ride through protection for short power losses 6 Inverter Converts the DC into a controlled PWM AC waveform...

Page 7: ...5 133 5 2 150 5 9 233 9 2 308 12 1 Depth C 168 6 6 168 6 6 168 6 6 245 9 6 245 9 6 241 9 5 323 12 7 Depth C with option B 173 6 8 173 6 8 173 6 8 250 9 8 250 9 8 D 180 7 1 240 9 4 240 9 4 270 10 6 36...

Page 8: ...nits 4 Removable fan assembly 13 Pluggable RS485 terminal 5 Grounding clamp accessory 14 Fixed I O terminals 6 Shielded cable grounding clamp and strain relief accessory 15 Fixed I O terminals 7 Motor...

Page 9: ...s MCB 102 MCB 103 accessories 14 Removable plugger for load sharing terminal 6 I O terminals 15 Shielded cable grounding clamps 7 I O terminals 16 Mains terminals 8 Pluggable RS485 terminals 17 Decoup...

Page 10: ...DC supply or load sharing the motor may start at any time Unintended start during programming service or repair work can result in death serious injury or property damage Start the motor with an exter...

Page 11: ...ectrical work conforms to national and local electrical codes Follow the procedures in this manual NOTICE HIGH ALTITUDES For installation at altitudes above 2000 m 6562 ft contact Danfoss regarding PE...

Page 12: ...1 1 kW 1 5 hp 11 K 11 kW 15 hp 11 12 Voltage class T4 380 480 V 3 phases 13 15 IP class E20 IP20 16 17 RFI H2 C3 Class 18 Brake chopper X No B Built in3 19 LCP X No 20 PCB coating C 3C3 21 Mains termi...

Page 13: ...maximum current from the frequency converter Correct rating of external fuses and circuit breakers Cooling and mounting Provide top and bottom clearance for air cooling see Table 3 2 for clearance re...

Page 14: ...ion 130BF793 10 G Illustration 3 4 Normal Mounting 130BF794 10 G Illustration 3 5 Correct Horizontal Mounting Left Side Downwards 130BF795 10 G Illustration 3 6 Incorrect Horizontal Mounting Right Sid...

Page 15: ...conductor and hence result in death or serious injury When a residual current operated protective device RCD is used for protection against electrical shock only an RCD of Type B is allowed on the su...

Page 16: ...wire to reduce electrical noise Follow motor manufacturer wiring requirements 130BC500 10 FC 1 FC 1 FC 2 FC 2 FC 3 FC 3 PE PE Illustration 4 1 Grounding Principle Electrical Installation VLT Automati...

Page 17: ...0 V PNP 27 D IN OUT 24 V 0 V 0 V PNP 24 V NPN 0 V 24 V 29 D IN OUT 24 V NPN 0 V PNP 0 V PNP 24 V NPN 33 D IN 32 D IN 95 P 5 00 2 1 ON UDC 89 BR 81 5 24 V NPN 0 V PNP 0 10 V DC UDC 88 RFI 3 0 V 250 V...

Page 18: ...ontrol cables motor cables and mains cables 13 Common ground busbar Follow local and national requirements for cabinet grounding 5 Mains supply 14 Brake resistor 6 Bare unpainted surface 15 Metal box...

Page 19: ...ing delta or TT TN S mains with a grounded leg grounded delta set parameter 14 50 RFI Filter to OFF enclosure sizes J6 J7 or remove the RFI screw enclosure sizes J1 J5 When off the internal RFI filter...

Page 20: ...meter 5 14 Ter minal 32 Digital Input 0 No operation Digital input 24 V encoder Terminal 33 can be used for pulse input 33 Parameter 5 15 Ter minal 33 Digital Input 16 Preset ref bit 0 27 Parameter 5...

Page 21: ...rter functioning in a typical operational mode Using shielded control cables The preferred method in most cases is to secure control and serial communication cables with shielding clamps provided at b...

Page 22: ...l Communication Connect RS485 serial communication wiring to terminals 68 and 69 Shielded serial communication cable is recommended See chapter 4 3 1 Grounding Requirements for proper grounding 61 68...

Page 23: ...e input voltage is balanced within 3 If not correct the input voltage imbalance before proceeding Repeat this procedure after the voltage correction 2 Ensure that any optional equipment wiring matches...

Page 24: ...edit set up If the same set up acts as both active and edit set up only that set up number is shown factory setting When active and edit set ups differ both numbers are shown in the display set up 12...

Page 25: ...cy converter from the mains Disconnect the frequency converter from the mains and wait for the frequency converter to fully discharge See the discharge time in Table 2 1 5 4 2 The Right key Function o...

Page 26: ...ed Motor nominal speed Motor current Motor cont rated torque Resistance Rs Motor poles inductance Ld Asynchronous motor Motor current Minimum reference Maximum reference Ramp 1 ramp up time Ramp 1 ram...

Page 27: ...16 13 Frequency Parameter 16 14 Motor current Parameter 16 16 Torque Nm Parameter 16 30 DC Link Voltage 5 4 5 Main Menu on NLCP The Main Menu gives access to all parameters 1 To enter Main Menu press...

Page 28: ...up Table 5 5 Changing Values in Continuous Parameters For enumerated parameters the interaction is similar but the parameter value is shown in brackets because of the LCP 21 digits limitation 4 large...

Page 29: ...play menu keys C Navigation keys and indicator lights LEDs D Operation keys and reset 130BD598 10 Auto On Reset Hand On Off Status Quick Menu Main Menu Alarm Log B a c k C a n c e l Info OK Status 1 1...

Page 30: ...and reset Operation keys are at the bottom of the LCP Key Function 18 Hand On Starts the frequency converter in hand on mode An external stop signal by control input or serial communication overrides...

Page 31: ...n to return to normal operation 5 4 10 Restoring Default Settings with LCP NOTICE Risk of losing programming motor data localization and monitoring records by restoration of default settings To provid...

Page 32: ...performance 5 5 2 PM Motor Set up in VVC Initial programming steps 1 Set parameter 1 10 Motor Construction to the following options to activate PM motor operation 1a 1 PM non salient SPM 1b 3 PM sali...

Page 33: ...meter 1 46 Position Detection Gain for different motors If the frequency converter fails to start or an overcurrent alarm occurs when the frequency converter starts check if the rotor is blocked or no...

Page 34: ...ct 5 Verify that the motor running direction matches the setting in parameter 1 06 Clockwise Direction 5a When parameter 1 06 Clockwise Direction is set to 0 Normal default clockwise a Verify that the...

Page 35: ...5 10 PROFIBUS VLT AutomationDrive FC 360 frequency converters support PROFIBUS If PROFIBUS is needed Order a new frequency converter on which the control cassette with PROFIBUS is pre installed Order...

Page 36: ...tion status for RS485 Not used for PROFIBUS Termination resistor switch When the switch is turned on the termination resistor is in effect PROFIBUS address selector Use the switches in the selector to...

Page 37: ...In the package of each control cassette with PROFINET a decoupling kit is provided for better mechanical fixation Install the decoupling kit after the control casette is installed To install the deco...

Page 39: ...mperature must be kept at a desired level by sensor feedback 130BC430 11 24V 12 DI1 18 DI2 19 DI3 27 DI4 29 DI5 3 2 DI6 3 3 DI7 3 1 COM 20 10V 50 AI1 53 AI2 54 COM 55 AO1 4 5 AO2 4 2 1 2 3 4 5 6 R1 R2...

Page 40: ...arameter 3 16 Reference 2 Source 0 No function 0 No function Parameter 4 12 Motor Speed Low Limit Hz 25 0 Hz 25 0 Hz Parameter 4 14 Motor Speed High Limit Hz 50 0 Hz 50 0 Hz Parameter 5 10 Terminal 18...

Page 41: ...n Loop Application Machine tools texturizers Parameter 0 16 Application Selection is set to 4 Simple Speed Closed Loop Description For precise speed applications with 24 V encoder feedback 130BC433 13...

Page 42: ...meter Option value Parameter 1 00 Configuration Mode 0 Speed Open Loop Parameter 3 00 Reference Range 0 Min Max Parameter 3 15 Reference 1 Source 0 No Function Parameter 4 14 Motor Speed High Limit Hz...

Page 43: ...ent 80 Parameter 2 07 Parking Time 0 5 Parameter 2 10 Brake Function 0 Off Parameter 3 03 Maximum Reference 250 Hz Parameter 4 14 Motor Speed High Limit Hz 250 Hz Parameter 4 16 Torque Limit Motor Mod...

Page 44: ...eter 4 18 Current Limit 160 Parameter 5 10 Terminal 18 Digital Input 8 Start Parameter 5 11 Terminal 19 Digital Input 0 No operation Parameter 5 12 Terminal 27 Digital Input 2 Coast inverse Parameter...

Page 45: ...al 53 mode 1 Voltage Default value Notes comments Table 6 9 Analog Speed Reference Voltage Parameters 130BF819 10 24 V D IN D IN D IN D IN D IN D IN 10 V A IN A IN COM A OUT 12 31 18 19 27 29 32 33 50...

Page 46: ...d Down 6 2 4 Start Stop Parameters 130BF822 10 FC 24 V D IN D IN D IN D IN D IN D IN 10 V A IN A IN COM A OUT 12 19 18 27 29 32 33 50 53 54 55 42 31 D IN Function Setting Parameter 5 10 Ter minal 18 D...

Page 47: ...double insulation on the thermistors Parameters 130BF824 10 24 V D IN D IN D IN D IN D IN 10 V A IN A IN COM A OUT 12 31 18 19 27 29 32 33 50 53 54 55 42 FC D IN D IN Function Setting Parameter 1 90 M...

Page 48: ...operation to prevent damage to the frequency converter and other equipment When a trip lock occurs the motor coasts to a stop The frequency converter logic continues to operate and monitor the frequen...

Page 49: ...the motor terminals 14 Earth fault X X Discharge from output phases to ground 16 Short circuit X X Short circuit in motor or on motor terminals For J7 units if this alarm occurs on power up check whe...

Page 50: ...utout temperature of the control card is 80 C 176 F 69 Power card temp X X X 70 Illegal FC config X X 80 Frequency converter initialized to default value X All parameter settings are initialized to de...

Page 51: ...000002 00 512 Inverter overld Reserved Reserved Inverter overld Reserved Output freq high Quick stop 10 000004 00 1024 DC undervolt Start failed Reserved DC undervolt Reserved Output freq low DC brake...

Page 52: ...ved Reserved 26 040000 00 67108864 Brake resistor Reserved Reserved Reserved Reserved Reserved External interlock 27 080000 00 13421772 8 Brake IGBT Reserved Reserved Reserved Reserved Reserved Reserv...

Page 53: ...nged while the frequency converter is running Err The password that is input via the LCP is incorrect Table 7 3 Error Code List 7 5 Troubleshooting Symptom Possible cause Test Solution Motor not runni...

Page 54: ...with reduced load Review the specifications for the application Loose connections Perform pre start up check for loose connections Tighten loose connections Mains current imbalance greater than 3 Prob...

Page 55: ...ntinuous kVA 480 V AC kVA 0 9 1 3 1 7 2 5 2 8 4 0 5 2 6 8 9 1 11 6 Maximum input current Continuous 3x380 440 V A 1 2 1 6 2 1 2 6 3 5 4 7 6 3 8 3 11 2 15 1 Continuous 3x441 480 V A 1 0 1 2 1 8 2 0 2 9...

Page 56: ...um input current Continuous 3x380 440 V A 22 1 29 9 35 2 41 5 57 70 3 84 2 102 9 140 3 Continuous 3x441 480 V A 18 4 24 7 29 3 34 6 49 3 60 8 72 7 88 8 121 1 Intermittent 60 s overload A 33 2 44 9 52...

Page 57: ...8 0 98 2 Table 8 3 Mains Supply 3x380 480 V AC Normal Duty1 1 Heavy duty 150 160 current during 60 s Normal duty 110 current during 60 s 2 The typical power loss is at nominal load conditions and expe...

Page 58: ...aximum 160 for 60 s1 Overload torque high overload Maximum 160 for 60 s1 Starting torque normal overload Maximum 110 for 60 s1 Overload torque normal overload Maximum 110 for 60 s Starting current Max...

Page 59: ...push pull driven Maximum frequency at terminal 29 33 5 kHz open collector Minimum frequency at terminal 29 33 4 Hz Voltage level See the section on digital input Maximum voltage on input 28 V DC Input...

Page 60: ...load cos 0 4 250 V AC 0 2 A Maximum terminal load DC 1 1 on 01 02 04 05 NO Resistive load 30 V DC 2 A Maximum terminal load DC 13 1 on 01 02 04 05 NO Inductive load 24 V DC 0 1 A Maximum terminal load...

Page 61: ...EN 61800 3 EN 61000 6 1 2 EN 61000 4 2 EN 61000 4 3 EN 61000 4 4 EN 61000 4 5 EN 61000 4 6 Energy efficiency class1 IE2 1 Determined according to EN 50598 2 at Rated load 90 rated frequency Switching...

Page 62: ...cy converter and other equipment Select fuses according to recommendations Possible damages can be limited to be inside the frequency converter NOTICE Using fuses or circuit breakers is mandatory to e...

Page 63: ...4 4 J2 3 0 5 5 4 7 5 0 8 7 1 0 8 7 1 0 8 7 1 0 8 7 1 3 26 6 0 44 3 89 0 5 4 4 J3 7 5 10 0 8 7 1 0 8 7 1 0 8 7 1 0 8 7 1 3 26 6 0 44 3 89 0 5 4 4 J4 11 15 15 20 1 2 10 6 1 2 10 6 1 2 10 6 1 2 10 6 1 6...

Page 64: ...converter IP Ingress protection LCP Local control panel MCT Motion control tool NLCP Numerical local control panel ns Synchronous motor speed PM N Nominal motor power PELV Protective extra low voltage...

Page 65: ...PCD 8 Write For Application 3409 PCD 9 Write For Application 3410 PCD 10 Write For Application 3421 PCD 1 Read For Application 3422 PCD 2 Read For Application 3423 PCD 3 Read For Application 3424 PCD...

Page 66: ...ded Detection 1 93 Thermistor Source 0 None 1 Analog Input 53 2 Analog Input 54 3 Digital input 18 4 Digital input 19 5 Digital input 32 6 Digital input 33 7 Digital input 31 2 Brakes 2 0 DC Brake 2 0...

Page 67: ...c Hold 184 Sync Latch Preset Factor Index 185 Sync Preset Factor Idx0 186 Sync Preset Factor Idx1 5 11 Terminal 19 Digital Input Same choices with 5 10 10 Reversing 5 12 Terminal 27 Digital Input Same...

Page 68: ...minal 54 Low Ref Feedb Value 4999 4999 0 6 25 Terminal 54 High Ref Feedb Value 4999 4999 Size related 6 26 Terminal 54 Filter Time Constant 0 01 10 s 0 01 s 6 29 Terminal 54 mode 0 Current mode 1 Volt...

Page 69: ...og Input 53 2 Analog Input 54 7 Frequency input 29 8 Frequency input 33 11 Local bus reference 32 Bus PCD 7 46 Process PID Feed Fwd Normal Inv Ctrl 0 Normal 1 Inverse 7 48 PCD Feed Forward 0 65535 0 7...

Page 70: ...67 Pulse input 29 Hz 1668 Pulse input 33 Hz 1669 Pulse output 27 Hz 1670 Pulse output 29 Hz 1671 Relay output 1672 Counter A 1673 Counter B 1679 Analog output 45 mA 1684 Comm Option STW 1685 FC Port C...

Page 71: ...nly 1 Broadcast Multicast 12 96 Port Config 0 Normal 1 Mirror Port 1 to 2 2 Mirror Port 2 to 1 10 Port 1 disabled 11 Port 2 disabled 254 Mirror Int Port to 1 255 Mirror Int Port to 2 12 98 Interface C...

Page 72: ...2 Initialisation 14 24 Trip Delay at Current Limit 0 60 s 60 s 14 25 Trip Delay at Torque Limit 0 60 s 60 s 14 27 Action At Inverter Fault 0 Trip 1 Warning 14 29 Service Code 0 0x7FFFFFFF 0 14 3 Curre...

Page 73: ...Hz 18 82 Center Winder Output 5000 5000 Hz 0 Hz 18 83 Line Speed 5000 5000 Hz 0 Hz 18 84 Diameter 0 100 0 18 85 Tapered Tension Set Point 0 100 0 18 86 Tension Feedback 0 100 0 18 9 PID Readouts 18 9...

Page 74: ...1073741824 1073741824 0 37 03 Pos Type 0 Absolute 1 Relative 37 04 Pos Velocity 1 30000 RPM 100 RPM 37 05 Pos Ramp Up Time 50 100000 ms 5000 ms 37 06 Pos Ramp Down Time 50 100000 ms 5000 ms 37 07 Pos...

Page 75: ...switch 21 E Electrical noise 14 EMC 59 EMC compliant installation 13 Encoder rotation 32 Energy efficiency 53 54 55 Energy efficiency class 59 External command 4 External controller 3 F Fault log 27...

Page 76: ...l 8 Quick menu 23 27 R Reference 27 Relay output 58 Remote command 3 Reset 27 28 30 46 59 RFI filter 17 Run command 33 S Safety 9 Serial communication 3 19 20 28 46 Set up 33 Shielded cable 13 Shielde...

Page 78: ...ucts already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed All trademarks in this material are property of the resp...

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