Danfoss VLT AutomationDrive FC 302 Operating Manual Download Page 134

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130BF669.10

404 (15.9)

298 (11.7)

105

Illustration 10.28 Door Clearance for D6h

111 (4.4)

224 (8.8)

242 (9.5)

121 (4.8)

43 (1.7)

130BF609.10

Mains side

Motor side

Illustration 10.29 Gland Plate Dimensions for D6h

Specifications

VLT® AutomationDrive FC 302

132

MG34U502

Summary of Contents for VLT AutomationDrive FC 302

Page 1: ...ENGINEERING TOMORROW Operating Guide VLT AutomationDrive FC 302 90 315 kW Enclosure Size D1h D8h vlt drives danfoss com ...

Page 2: ......

Page 3: ...11 3 6 Extended Options Cabinets 12 3 7 Local Control Panel LCP 13 3 8 LCP Menus 15 4 Mechanical Installation 16 4 1 Items Supplied 16 4 2 Tools Needed 17 4 3 Storage 17 4 4 Operating Environment 17 4 5 Installation and Cooling Requirements 18 4 6 Lifting the Drive 19 4 7 Mounting the Drive 20 5 Electrical Installation 23 5 1 Safety Instructions 23 5 2 EMC compliant Installation 23 5 3 Wiring Sche...

Page 4: ...RS485 Network Connection 76 8 9 Wiring Configuration for a Motor Thermistor 76 8 10 Wiring Configuration for a Relay Set up with Smart Logic Control 77 8 11 Wiring Configuration for Mechanical Brake Control 77 8 12 Wiring Configuration for the Encoder 78 8 13 Wiring Configuration for Torque and Stop Limit 79 9 Maintenance Diagnostics and Troubleshooting 80 9 1 Maintenance and Service 80 9 2 Heat S...

Page 5: ...Dimensions 109 11 Appendix 144 11 1 Abbreviations and Conventions 144 11 2 International North American Default Parameter Settings 145 11 3 Parameter Menu Structure 145 Index 151 Contents Operating Guide MG34U502 Danfoss A S 09 2018 All rights reserved 3 ...

Page 6: ...s for improvement are welcome Table 1 1 shows the version of the manual and the corresponding software version Manual version Remarks Software version MG34U5xx Replaces MG34U4xx 8 12 Table 1 1 Manual and Software Version 1 4 Approvals and Certifications Table 1 2 Approvals and Certifications More approvals and certifications are available Contact the local Danfoss office or partner Drives of volta...

Page 7: ...any time Unintended start during programming service or repair work can result in death serious injury or property damage The motor can start with an external switch a fieldbus command an input reference signal from the LCP or LOP via remote operation using MCT 10 Set up Software or after a cleared fault condition To prevent unintended motor start Press Off Reset on the LCP before programming para...

Page 8: ...ury Do not operate the drive with the door open or panels off Ensure that the enclosure is properly closed and secured during operation CAUTION HOT SURFACES The drive contains metal components that are still hot even after the drive has been powered off Failure to observe the high temperature symbol yellow triangle on the drive can result in serious burns Be aware that internal components such as ...

Page 9: ...s Weight and Dimensions For enclosure sizes and power ratings of the drives refer to Table 3 1 For more dimensions see chapter 10 9 Enclosure Dimensions Enclosure size D1h D2h D3h D4h D3h D4h Rated power kW 45 55 kW 200 240 V 90 132 kW 380 500 V 90 132 kW 525 690 V 75 150 kW 200 240 V 160 250 kW 380 500 V 160 315 kW 525 690 V 45 55 kW 200 240 V 90 132 kW 380 500 V 37 132 kW 525 690 V 75 150 kW 200...

Page 10: ...pping dimensions mm inch Height 1805 71 1805 71 2490 98 2490 98 Width 510 20 510 20 585 23 585 23 Depth 635 25 635 25 640 25 640 25 Drive dimensions mm inch Height 1324 52 1665 66 1978 78 2284 90 Width 325 13 325 13 420 17 420 17 Depth 381 15 381 15 386 15 406 16 Maximum weight kg lb 449 990 449 990 530 1168 530 1168 Table 3 2 Power Ratings Weight and Dimensions Enclosure Size D5h D8h Product Over...

Page 11: ...ee chapter 5 8 Terminal Dimensions e30bg269 10 1 3 8 4 6 7 2 5 9 10 1 LCP local control panel 6 Mounting holes 2 Control terminals 7 Relays 1 and 2 3 Mains input terminals 91 L1 92 L2 93 L3 8 Motor output terminals 96 U 97 V 98 W 4 Ground terminals for IP21 54 Type 1 12 9 Cable clamps 5 Lifting ring 10 Ground terminals for IP20 Chassis Illustration 3 1 Interior View of D1h Drive similar to D3h D5h...

Page 12: ...1 10 6 7 3 11 8 9 1 1 Fieldbus top entry kit optional 7 Mounting hole 2 LCP local control panel 8 Relays 1 and 2 3 Control terminals 9 Terminal block for anti condensation heater optional 4 Mains input terminals 91 L1 92 L2 93 L3 10 Motor output terminals 96 U 97 V 98 W 5 Cable clamps 11 Ground terminals for IP21 54 Type 1 12 6 Lifting ring 12 Ground terminals for IP20 Chassis Illustration 3 2 Int...

Page 13: ...70 10 5 1 8 1 Local control panel LCP 7 Mounting holes 2 RS485 termination switch 8 LCP connector 3 USB connector 9 Analog switches A53 A54 4 RS485 fieldbus connector 10 Analog I O connector 5 Digital I O and 24 V supply 11 Relay 1 01 02 03 on power card 6 Lifting rings 12 Relay 2 04 05 06 on power card Illustration 3 3 View of Control Shelf Product Overview Operating Guide MG34U502 Danfoss A S 09...

Page 14: ...rview of Extended Options The D7h and D8h drives include a 200 mm 7 9 in pedestal for floor mounting There is a safety latch on the front cover of the options cabinet If the drive includes a mains disconnect or circuit breaker the safety latch locks the cabinet door while the drive is energized Before opening the door open the disconnect or circuit breaker to de energize the drive and remove the c...

Page 15: ... 00 kW Off Remote Stop 0 0 Hz On Alarm Warn 0 00 A 0 RPM 0 0 A1 1 A1 2 A1 3 A2 A3 B1 B2 B4 B3 C1 C2 C3 C4 C5 D1 D2 D3 E1 E2 E3 E4 Illustration 3 5 Local Control Panel LCP A Display area Each display readout has a parameter associated with it See Table 3 4 The information shown on the LCP can be customized for specific applications Refer to chapter 3 8 1 2 Q1 My Personal Menu Callout Parameter Defa...

Page 16: ...oves between items in the menu Table 3 6 LCP Navigation Keys D Indicator lights Indicator lights are used to identify the drive status and to provide a visual notification of warning or fault conditions Callout Indicator Indicator light Function D1 On Green Lights when the drive receives power from the mains voltage or a 24 V external supply D2 Warn Yellow Lights when warning conditions are active...

Page 17: ... made from default setting 3 8 1 6 Q6 Loggings Use Q6 Loggings for fault finding To get information about the display line readout select Loggings The information is shown as graphs Only parameters selected in parameter 0 20 Display Line 1 1 Small through parameter 0 24 Display Line 3 Large can be viewed It is possible to store up to 120 samples in the memory for later reference Q6 Loggings Parame...

Page 18: ...er and serial number 3 Power rating 4 Input voltage frequency and current 5 Output voltage frequency and current 6 Discharge time Illustration 4 1 Example Nameplate for Drive Only D1h D4h OUT 3x0 Vin 0 590Hz 480 443 A IN 3x380 500V 50 60Hz 463 427 A 250 kW 350 HP High Overload OUT 3x0 Vin 0 590Hz 588 535 A 315 kW 450 HP Normal Overload VLT T C FC 302N250T5E54H2XGC3XXSXXXXALBXCXXXXDX P N 134L8251 S...

Page 19: ...ditions NOTICE CONDENSATION Moisture can condense on the electronic components and cause short circuits Avoid installation in areas subject to frost Install an optional space heater when the drive is colder than the ambient air Operating in standby mode reduces the risk of condensation as long as the power dissipation keeps the circuitry free of moisture NOTICE EXTREME AMBIENT CONDITIONS Hot or co...

Page 20: ...lation and Cooling Requirements NOTICE MOUNTING PRECAUTIONS Improper mounting can result in overheating and reduced performance Observe all installation and cooling requirements Installation requirements Ensure unit stability by mounting vertically to a solid flat surface Ensure that the strength of the mounting location supports the unit weight Refer to chapter 3 2 Power Ratings Weight and Dimens...

Page 21: ... drive See Illustration 4 3 WARNING HEAVY LOAD Unbalanced loads can fall or tip over Failure to take proper lifting precautions increases risk of death serious injury or equipment damage Move the unit using a hoist crane forklift or other lifting device with the appropriate weight rating See chapter 3 2 Power Ratings Weight and Dimensions for the weight of the drive Failure to locate the center of...

Page 22: ...a metal plate punch cable entry holes in the plate with a sheet metal punch Insert cable fittings into the holes See Illustration 4 4 If the gland plate is plastic punch out plastic tabs to accommodate the cables See Illustration 4 5 1 2 e30bg284 10 1 Cable entry hole 2 Metal gland plate Illustration 4 4 Cable Openings in Sheet Metal Gland Plate 1 130BF662 10 2 1 Plastic tabs 2 Tabs removed for ca...

Page 23: ...lange 3 Mounting flange at drive top 8 Front flange of pedestal 4 Mounting holes 9 Front cover plate of pedestal 5 M10 nuts fasten to threaded posts 10 M5 screw fasten through front flange Illustration 4 6 Pedestal Installation in D7h D8h Drives Mechanical Installation Operating Guide MG34U502 Danfoss A S 09 2018 All rights reserved 21 4 4 ...

Page 24: ...all Use 1 bolt for each mounting hole The number varies with enclosure size See Illustration 4 6 1 2 e30bg289 10 1 Mounting holes 2 Bottom of pedestal Illustration 4 7 Pedestal to floor Mounting Holes Wall mounting the drive To wall mount a drive use the following steps Refer to Illustration 4 8 1 Fasten 2 M10 bolts in the wall to align with the fastener slots at the bottom of drive 2 Slide the fa...

Page 25: ...AUTION PROPERTY DAMAGE Protection against motor overload is not included in the default setting To add this function set parameter 1 90 Motor Thermal Protection to ETR trip or ETR warning For the North American market the ETR function provides class 20 motor overload protection in accordance with NEC Failure to set parameter 1 90 Motor Thermal Protection to ETR trip or ETR warning means that motor...

Page 26: ...d control cables can result in unintended behavior or reduced performance Minimum 200 mm 7 9 in clearance between mains motor and control cables is required NOTICE INSTALLATION AT HIGH ALTITUDE There is a risk of overvoltage Isolation between components and critical parts could be insufficient and not comply with PELV requirements Reduce the risk of overvoltage by using external protective devices...

Page 27: ... mm 7 9 in between control cables motor cables and mains cables 13 Common ground busbar Follow local and national requirements for enclosure grounding 5 Mains supply 14 Brake resistor 6 Bare unpainted surface 15 Metal box 7 Star washers 16 Connection to motor 8 Brake cable shielded 17 Motor 9 Motor cable shielded 18 EMC cable gland Illustration 5 1 Example of Proper EMC Installation Electrical Ins...

Page 28: ...1 ON 2 1 A54 U I S202 ON 0 4 20 mA OFF 0 to 10 V 95 400 V AC 2A P 5 00 R 82 R 81 37 D IN 2 P RS485 68 N RS485 69 COM RS485 61 0V 5V S801 RS485 RS485 2 1 ON S801 Bus Term OFF ON 3 phase power input Load share Switch mode power supply Motor Analog output interface Relay1 Relay2 ON Terminated OFF Open Brake resistor NPN Sink PNP Source 240 V AC 2A 400 V AC 2A 10 V DC to 10 V DC 10 V DC optional optio...

Page 29: ... section 10 mm2 6 AWG or 2 rated ground wires terminated separately Tighten the terminals in accordance with the information provided in chapter 10 8 1 Fastener Torque Ratings For EMC compliant installation Establish electrical contact between the cable shield and the drive enclosure by using metal cable glands or by using the clamps provided on the equipment Reduce burst transient by using high s...

Page 31: ...rting or pole changing device for example Dahlander motor or slip ring asynchronous motor between the drive and the motor Procedure 1 Strip a section of the outer cable insulation 2 Position the stripped wire under the cable clamp establishing mechanical fixation and electrical contact between the cable shield and ground 3 Connect the ground wire to the nearest grounding terminal in accordance wit...

Page 33: ...ded in chapter 5 4 Connecting to Ground 4 Connect the 3 phase AC input power wiring to terminals R S and T See Illustration 5 5 5 Tighten the terminals in accordance with the information provided in chapter 10 8 1 Fastener Torque Ratings 6 When supplied from an isolated mains source IT mains or floating delta or TT TN S mains with a grounded leg grounded delta ensure that parameter 14 50 RFI Filte...

Page 34: ...stration 5 5 AC Mains Terminals D1h shown For a detailed view of terminals see chapter 5 8 Terminal Dimensions Electrical Installation VLT AutomationDrive FC 302 32 Danfoss A S 09 2018 All rights reserved MG34U502 5 5 ...

Page 35: ...ectrical codes for cable sizes Procedure 1 Remove 2 plugs for either top entry or side entry from the terminal cover 2 Insert cable fittings into the terminal cover holes 3 Strip a section of the outer cable insulation 4 Position the stripped cable through the fittings 5 Connect the DC cable to the DC terminal and secure with 1 M10 fastener 6 Connect the DC cable to the DC terminal and secure with...

Page 36: ...2 Terminal cover 8 DC terminal 3 Side opening for regen load share terminals 9 Hole for M10 fastener 4 Top view 10 Close up view 5 Side view 11 Regen load share terminals 6 View without cover 12 Front view Illustration 5 6 Regen Load Share Terminals in Enclosure Size D Electrical Installation VLT AutomationDrive FC 302 34 Danfoss A S 09 2018 All rights reserved MG34U502 5 5 ...

Page 37: ...0 94 3 7 293 11 5 263 10 4 33 1 3 62 2 4 101 4 0 140 5 5 163 6 4 185 7 3 224 8 8 2 1 3 1 Mains terminals 3 Motor terminals 2 Ground terminals Illustration 5 7 D1h Terminal Dimensions Front View Electrical Installation Operating Guide MG34U502 Danfoss A S 09 2018 All rights reserved 35 5 5 ...

Page 38: ...0 1 2 M10 M10 32 1 3 13 0 5 32 1 3 13 0 5 1 Mains terminals 2 Motor terminals Illustration 5 8 D1h Terminal Dimensions Side Views Electrical Installation VLT AutomationDrive FC 302 36 Danfoss A S 09 2018 All rights reserved MG34U502 5 5 ...

Page 39: ...3 5 6 42 1 6 68 2 7 126 5 0 184 7 2 246 9 7 300 11 8 354 13 9 378 14 9 0 0 0 0 2 1 3 1 Mains terminals 3 Motor terminals 2 Ground terminals Illustration 5 9 D2h Terminal Dimensions Front View Electrical Installation Operating Guide MG34U502 Danfoss A S 09 2018 All rights reserved 37 5 5 ...

Page 40: ...10 15 0 6 38 1 5 19 0 8 15 0 6 18 0 7 35 1 4 M10 1 Mains terminals 2 Motor terminals Illustration 5 10 D2h Terminal Dimensions Side Views Electrical Installation VLT AutomationDrive FC 302 38 Danfoss A S 09 2018 All rights reserved MG34U502 5 5 ...

Page 41: ... 145 5 7 184 7 2 223 8 8 152 6 0 217 8 5 292 11 5 0 0 2 1 3 4 1 Mains terminals 3 Motor terminals 2 Brake terminals 4 Ground terminals Illustration 5 11 D3h Terminal Dimensions Front View Electrical Installation Operating Guide MG34U502 Danfoss A S 09 2018 All rights reserved 39 5 5 ...

Page 42: ... M10 13 0 5 32 1 3 145 5 7 182 7 2 3X M8x18 0 0 1 and 6 Bottom brake regen terminals 3 and 5 Mains terminals 2 and 7 Motor terminals 4 Ground terminals Illustration 5 12 D3h Terminal Dimensions Side Views Electrical Installation VLT AutomationDrive FC 302 40 Danfoss A S 09 2018 All rights reserved MG34U502 5 5 ...

Page 43: ...9 319 12 6 376 14 8 293 11 5 237 9 3 130BF347 10 0 0 o o 1 3 2 4 1 Mains terminals 3 Motor terminals 2 Brake terminals 4 Ground terminals Illustration 5 13 D4h Terminal Dimensions Front View Electrical Installation Operating Guide MG34U502 Danfoss A S 09 2018 All rights reserved 41 5 5 ...

Page 44: ...3 2 1 M10 22 0 9 35 1 4 15 0 6 18 0 7 M10 16 0 6 32 1 3 19 0 7 1 and 6 Brake regen terminals 3 and 5 Mains terminals 2 and 7 Motor terminals 4 Ground terminals Illustration 5 14 D4h Terminal Dimensions Side Views Electrical Installation VLT AutomationDrive FC 302 42 Danfoss A S 09 2018 All rights reserved MG34U502 5 5 ...

Page 45: ...1 8 7 260 10 2 118 4 6 148 5 8 90 3 6 196 7 7 227 9 0 221 8 7 3 4 2 1 1 Mains terminals 3 Brake terminals 2 Ground terminals 4 Motor terminals Illustration 5 15 D5h Terminal Dimensions with Disconnect Option Front View Electrical Installation Operating Guide MG34U502 Danfoss A S 09 2018 All rights reserved 43 5 5 ...

Page 46: ...3 2 1 Mains terminals 3 Motor terminals 2 Brake terminals Illustration 5 16 D5h Terminal Dimensions with Disconnect Option Side Views Electrical Installation VLT AutomationDrive FC 302 44 Danfoss A S 09 2018 All rights reserved MG34U502 5 5 ...

Page 47: ...263 10 4 293 11 5 511 20 1 517 20 4 623 24 5 727 28 6 3 4 1 Mains terminals 3 Motor terminals 2 Brake terminals 4 Ground terminals Illustration 5 17 D5h Terminal Dimensions with Brake Option Front View Electrical Installation Operating Guide MG34U502 Danfoss A S 09 2018 All rights reserved 45 5 5 ...

Page 48: ... 0 0 2 1 3 1 Brake terminals 3 Motor terminals 2 Mains terminals Illustration 5 18 D5h Terminal Dimensions with Brake Option Side Views Electrical Installation VLT AutomationDrive FC 302 46 Danfoss A S 09 2018 All rights reserved MG34U502 5 5 ...

Page 49: ...7 2 193 7 6 221 8 7 249 9 8 260 10 2 146 5 8 3 2 1 4 5 1 Mains terminals 4 Brake terminals 2 Ground terminals 5 Motor terminals 3 TB6 terminal block for contactor Illustration 5 19 D6h Terminal Dimensions with Contactor Option Front View Electrical Installation Operating Guide MG34U502 Danfoss A S 09 2018 All rights reserved 47 5 5 ...

Page 50: ... 206 8 1 1 Mains terminals 3 Motor terminals 2 Brake terminals Illustration 5 20 D6h Terminal Dimensions with Contactor Option Side Views Electrical Installation VLT AutomationDrive FC 302 48 Danfoss A S 09 2018 All rights reserved MG34U502 5 5 ...

Page 51: ...s 4 Brake terminals 2 Ground terminals 5 Motor terminals 3 TB6 terminal block for contactor Illustration 5 21 D6h Terminal Dimensions with Contactor and Disconnect Options Front View Electrical Installation Operating Guide MG34U502 Danfoss A S 09 2018 All rights reserved 49 5 5 ...

Page 52: ...erminals 3 Motor terminals 2 Mains terminals Illustration 5 22 D6h Terminal Dimensions with Contactor and Disconnect Options Side Views Electrical Installation VLT AutomationDrive FC 302 50 Danfoss A S 09 2018 All rights reserved MG34U502 5 5 ...

Page 53: ...2 3 4 1 Mains terminals 3 Brake terminals 2 Ground terminals 4 Motor terminals Illustration 5 23 D6h Terminal Dimensions with Circuit Breaker Option Front View Electrical Installation Operating Guide MG34U502 Danfoss A S 09 2018 All rights reserved 51 5 5 ...

Page 54: ...ns terminals 3 Motor terminals 2 Brake terminals Illustration 5 24 D6h Terminal Dimensions with Circuit Breaker Option Side Views Electrical Installation VLT AutomationDrive FC 302 52 Danfoss A S 09 2018 All rights reserved MG34U502 5 5 ...

Page 55: ... 9 195 7 7 238 9 4 292 11 5 346 13 6 49 1 9 198 7 8 368 14 5 545 21 4 3 4 1 Mains terminals 3 Motor terminals 2 Brake terminals 4 Ground terminals Illustration 5 25 D7h Terminal Dimensions with Disconnect Option Front View Electrical Installation Operating Guide MG34U502 Danfoss A S 09 2018 All rights reserved 53 5 5 ...

Page 56: ...3 1 Mains terminals 3 Motor terminals 2 Brake terminals Illustration 5 26 D7h Terminal Dimensions with Disconnect Option Side Views Electrical Installation VLT AutomationDrive FC 302 54 Danfoss A S 09 2018 All rights reserved MG34U502 5 5 ...

Page 57: ...39 7 1034 40 7 1082 42 6 1202 47 3 1260 49 6 375 14 8 2 1 3 4 1 Mains terminals 3 Brake terminals 2 Ground terminals 4 Motor terminals Illustration 5 27 D7h Terminal Dimensions with Brake Option Front View Electrical Installation Operating Guide MG34U502 Danfoss A S 09 2018 All rights reserved 55 5 5 ...

Page 58: ...1 0 0 2 1 3 1 Brake terminals 3 Motor terminals 2 Mains terminals Illustration 5 28 D7h Terminal Dimensions with Brake Option Side Views Electrical Installation VLT AutomationDrive FC 302 56 Danfoss A S 09 2018 All rights reserved MG34U502 5 5 ...

Page 59: ... 3 401 15 8 521 20 5 95 3 7 151 5 9 130BF367 10 1 2 3 4 5 1 Mains terminals 4 TB6 terminal block for contactor 2 Brake terminals 5 Motor terminals 3 Ground terminals Illustration 5 29 D8h Terminal Dimensions with Contactor Option Front View Electrical Installation Operating Guide MG34U502 Danfoss A S 09 2018 All rights reserved 57 5 5 ...

Page 60: ...0 1 3 2 1 Mains terminals 3 Motor terminals 2 Brake terminals Illustration 5 30 D8h Terminal Dimensions with Contactor Option Side Views Electrical Installation VLT AutomationDrive FC 302 58 Danfoss A S 09 2018 All rights reserved MG34U502 5 5 ...

Page 61: ...ls 4 TB6 terminal block for contactor 2 Brake terminals 5 Motor terminals 3 Ground terminals Illustration 5 31 D8h Terminal Dimensions with Contactor and Disconnect Options Front View Electrical Installation Operating Guide MG34U502 Danfoss A S 09 2018 All rights reserved 59 5 5 ...

Page 62: ...erminals 3 Motor terminals 2 Brake terminals Illustration 5 32 D8h Terminal Dimensions with Contactor and Disconnect Options Side View Electrical Installation VLT AutomationDrive FC 302 60 Danfoss A S 09 2018 All rights reserved MG34U502 5 5 ...

Page 63: ... 10 1 Mains terminals 3 Ground terminals 2 Brake terminals 4 Motor terminals Illustration 5 33 D8h Terminal Dimensions with Circuit Breaker Option Front View Electrical Installation Operating Guide MG34U502 Danfoss A S 09 2018 All rights reserved 61 5 5 ...

Page 64: ... 32 1 3 M10 20 14 0 5 18 0 7 0 8 35 1 4 1 Mains terminals 3 Motor terminals 2 Brake terminals Illustration 5 34 D8h Terminal Dimensions with Circuit Breaker Option Side View Electrical Installation VLT AutomationDrive FC 302 62 Danfoss A S 09 2018 All rights reserved MG34U502 5 5 ...

Page 65: ...rminal Locations 12 13 18 19 27 29 32 33 20 37 39 69 68 61 42 50 53 54 55 130BF145 10 1 2 3 1 Serial communication terminals 2 Digital input output terminals 3 Analog input output terminals Illustration 5 36 Terminal Numbers Located on the Connectors Terminal Parameter Default setting Description 61 Integrated RC filter for cable shield ONLY for connecting the shield to correct EMC problems 68 Par...

Page 66: ...ontrol terminals are located near the LCP The control terminal connectors can be unplugged from the drive for convenience when wiring as shown in Illustration 5 35 Either solid or flexible wire can be connected to the control terminals Use the following procedures to connect or disconnect the control wires NOTICE Minimize interference by keeping control wires as short as possible and separate from...

Page 67: ...the protocol software and RS485 connection or in parameter group 8 Communications and Options Selecting a specific communication protocol changes various default parameter settings to match the specifications of the protocol making more protocol specific parameters available Option cards for the drive are available to provide more communication protocols See the option card documentation for insta...

Page 68: ...ocate the brake resistor terminal block terminals 104 106 on the power card See Illustration 3 3 2 Remove the M3 screws that hold the jumper to the power card 3 Remove the jumper and wire the brake resistor temperature switch in 1 of the following configu rations 3a Normally closed Connect to terminals 104 and 106 3b Normally open Connect to terminals 104 and 105 4 Secure the switch wires with the...

Page 69: ...he signals if necessary Use shielded cable or twisted pair and ensure that the shield is terminated correctly Input and output power wiring Check for loose connections Check that motor and mains are in separate conduit or separated shielded cables Grounding Check for good ground connections that are tight and free of oxidation Grounding to conduit or mounting the back panel to a metal surface is n...

Page 70: ...r to the unit but do not start the drive For units with a disconnect switch turn the switch to the ON position to apply power to the drive 7 2 Programming the Drive 7 2 1 Parameter Overview Parameters contain various settings that are used to configure and operate the drive and motor These parameter settings are programmed into the local control panel LCP through the different LCP menus For more d...

Page 71: ... 42 Ramp 1 Ramp Down Time 3 00 s Parameter 3 13 Reference Site Linked to Hand Auto Parameter 1 29 Automatic Motor Adaptation AMA Off Table 7 2 Quick Set up Settings NOTICE MISSING INPUT SIGNAL When the LCP shows AUTO REMOTE COASTING or alarm 60 External Interlock the unit is ready to operate but is missing an input signal See chapter 5 9 4 Enabling Motor Operation Terminal 27 for details 7 2 4 Con...

Page 72: ...t the feedback is positive For more information on the encoder option refer to the option manual NOTICE NEGATIVE FEEDBACK If the feedback is negative the encoder connection is wrong Use either parameter 5 71 Term 32 33 Encoder Direction or parameter 17 60 Feedback Direction to inverse the direction or reverse the encoder cables Parameter 17 60 Feedback Direction is only available with the VLT Enco...

Page 73: ...s 5 Press Hand On or Auto On 7 5 2 Restoring Factory Default Settings NOTICE LOSS OF DATA Loss of programming motor data localization and monitoring records occurs when restoring default settings To create a back up upload data to the LCP before initialization Refer to chapter 7 5 1 Uploading and Downloading Parameter Settings Restore the default parameter settings by initializing the unit Initial...

Page 74: ...tor for dynamic braking Transmission Gear box Load Applications demanding mechanical brake control typically need a brake resistor 130BT865 10 Encoder Mechanical brake Motor Gearbox Load Transmission Brake resistor Illustration 8 1 Basic Set up for FC 302 Closed loop Speed Control 8 2 Wiring Configurations for Automatic Motor Adaptation AMA Parameters FC 24 V 24 V D IN D IN D IN COM D IN D IN D IN...

Page 75: ...age Parameters 10 V A IN A IN COM A OUT COM 50 53 54 55 42 39 FC e30bb927 11 A53 U I 4 20mA Function Setting Parameter 6 12 T erminal 53 Low Current 4 mA Parameter 6 13 T erminal 53 High Current 20 mA Parameter 6 14 T erminal 53 Low Ref Feedb Value 0 RPM Parameter 6 15 T erminal 53 High Ref Feedb Value 1500 RPM Default value Notes comments Table 8 4 Wiring Configuration for Analog Speed Reference ...

Page 76: ...27 Illustration 8 3 Latched Start Stop Inverse Parameters FC 24 V 24 V D IN D IN D IN COM D IN D IN D IN 10 V A IN A IN COM A OUT COM 12 13 18 19 20 27 29 32 33 50 53 54 55 42 39 130BB934 11 Function Setting Parameter 5 10 Terminal 18 Digital Input 8 Start Parameter 5 11 Terminal 19 Digital Input 10 Reversing Parameter 5 12 Terminal 27 Digital Input 0 No operation Parameter 5 14 Terminal 32 Digita...

Page 77: ...b Value 0 RPM Parameter 6 15 Terminal 53 High Ref Feedb Value 1500 RPM Default value Notes comments Table 8 9 Wiring Configuration for Speed Reference Using a Manual Potentiometer 8 7 Wiring Configuration for Speed Up Speed Down Parameters FC 24 V 24 V D IN D IN D IN COM D IN D IN D IN D IN 12 13 18 19 20 27 29 32 33 37 e30bb804 12 Function Setting Parameter 5 10 Terminal 18 Digital Input 8 Start ...

Page 78: ...iguration for a Motor Thermistor NOTICE Thermistors must use reinforced or double insulation to meet PELV insulation requirements Parameters 130BB686 12 VLT 24 V 24 V D IN D IN D IN COM D IN D IN D IN 10 V A IN A IN COM A OUT COM 12 13 18 19 20 27 29 32 33 50 53 54 55 42 39 A53 U I D IN 37 Function Setting Parameter 1 90 Motor Thermal Protection 2 Thermistor trip Parameter 1 93 Thermistor Source 1...

Page 79: ...mes true relay 1 is triggered External equipment may require service If the feedback error goes below the limit again within 5 s the drive continues and the warning disappears Reset relay 1 by pressing Reset on the LCP Table 8 13 Wiring Configuration for a Relay Set up with Smart Logic Control 8 11 Wiring Configuration for Mechanical Brake Control Parameters FC 24 V 24 V D IN D IN D IN COM D IN D ...

Page 80: ...before channel B Counterclockwise CCW direction means channel B is 90 electrical degrees before A B A B A 130BA646 10 CW CCW Illustration 8 6 Determining Encoder Direction NOTICE Maximum cable length 5 m 16 ft 130BA090 12 24 V DC A B GND 13 12 18 37 32 27 19 29 33 20 24 V or 10 30 V encoder Illustration 8 7 Wire Configuration for the Encoder Wiring Configuration Exampl VLT AutomationDrive FC 302 7...

Page 81: ...st stops even if the drive itself cannot handle the required torque for example due to excessive overload To program the stop and torque limit connect to the following terminals Start stop via terminal 18 Parameter 5 10 Terminal 18 Digital Input 8 Start Quick stop via terminal 27 Parameter 5 12 Terminal 27 Digital Input 2 Coasting Stop Inverse Terminal 29 output Parameter 5 02 Terminal 29 Mode 1 T...

Page 82: ...ers Disconnect the drive from the mains Completely wire and assemble the drive motor and any driven equipment before connecting the drive to AC mains DC supply or load sharing 9 2 Heat Sink Access Panel 9 2 1 Removing the Heat Sink Access Panel The drive can be ordered with an optional access panel in the back of the unit This panel provides access to the heat sink and allows the heat sink to be c...

Page 83: ...ng The brake chopper is in operation The brake resistor absorbs the generative energy Braking max The brake chopper is in operation The power limit for the brake resistor defined in parameter 2 12 Brake Power Limit kW has been reached Coast 2 Coast inverse was selected as a function for a digital input parameter group 5 1 Digital Inputs The corresponding terminal is not connected Coast activated b...

Page 84: ...plied by the 24 V DC external supply Protection md Protection mode is active The unit has detected a critical status an overcurrent or overvoltage To avoid tripping the switching frequency is reduced to 1500 kHz if parameter 14 55 Output Filter is set to 2 Sine Wave Filter Fixed Otherwise the switching frequency is reduced to 1000 Hz If possible protection mode ends after approximately 10 s Protec...

Page 85: ...gers a trip or trip lock Reset the drive after an alarm Reset the drive in any of 4 ways Press Reset Off Reset Digital reset input command Serial communication reset input command Auto reset Trip When tripping the drive suspends operation to prevent damage to the drive and other equipment When a trip occurs the motor coasts to a stop The drive logic continues to operate and monitor the drive statu...

Page 86: ...ooting Check the supply voltage and supply currents to the drive WARNING 5 DC link voltage high The DC link voltage DC is higher than the high voltage warning limit The limit depends on the drive voltage rating The unit is still active WARNING 6 DC link voltage low The DC link voltage DC is lower than the low voltage warning limit The limit depends on the drive voltage rating The unit is still act...

Page 87: ... torque limit is exceeded during ramp up extend the ramp up time If the generator torque limit is exceeded during ramp down extend the ramp down time If torque limit occurs while running increase the torque limit Make sure that the system can operate safely at a higher torque Check the application for excessive current draw on the motor WARNING ALARM 13 Over current The inverter peak current limit...

Page 88: ...eout parameter 2 27 Torque Ramp Up Time 1 Expected brake feedback was not received before timeout parameter 2 23 Activate Brake Delay parameter 2 25 Brake Release Time WARNING 23 Internal fan fault The fan warning function is a protective function that checks if the fan is running mounted The fan warning can be disabled in parameter 14 53 Fan Monitor 0 Disabled There is a feedback sensor mounted i...

Page 89: ...possibly catch fire Failure to remove power to the drive and remove the brake resistor can cause equipment damage Troubleshooting Remove power to the drive Remove the brake resistor Troubleshoot the short circuit WARNING ALARM 28 Brake check failed The brake resistor is not connected or not working Troubleshooting Check parameter 2 15 Brake Check ALARM 29 Heat sink temp The maximum temperature of ...

Page 90: ...f the supply voltage to the drive system is lost and parameter 14 10 Mains Failure is not set to option 0 No Function Check the fuses to the drive system and the mains supply to the unit Check that mains voltage conforms to product specifications Check that the following conditions are not present Alarm 307 Excessive THD V alarm 321 Voltage imbalance warning 417 Mains undervoltage or warning 418 M...

Page 91: ...eter 5 00 Digital I O Mode and parameter 5 02 Terminal 29 Mode WARNING 42 Overload of digital output on X30 6 or overload of digital output on X30 7 For terminal X30 6 check the load connected to terminal X30 6 or remove the short circuit connection Also check parameter 5 32 Term X30 6 Digi Out MCB 101 VLT General Purpose I O MCB 101 For terminal X30 7 check the load connected to terminal X30 7 or...

Page 92: ... Ensure that the system can operate safely at a higher limit WARNING 60 External interlock A digital input signal indicates a fault condition external to the drive An external interlock has commanded the drive to trip Clear the external fault condition To resume normal operation apply 24 V DC to the terminal programmed for external interlock and reset the drive WARNING ALARM 61 Feedback error An e...

Page 93: ... auto restart Safe Torque Off STO activated With automatic restart enabled the motor can start when the fault is cleared ALARM 74 PTC Thermistor Alarm related to VLT PTC Thermistor Card MCB 112 The PTC is not working ALARM 75 Illegal profile sel Do not write the parameter value while the motor is running Stop the motor before writing the MCO profile to parameter 8 10 Control Word Profile WARNING 7...

Page 94: ...e bit field result report value for more details Bit 2 Vcc high Bit 3 Vcc low Bit 4 Vdd high Bit 5 Vdd low ALARM 145 External SCR disable The alarm indicates a series DC link capacitor voltage imbalance WARNING ALARM 146 Mains voltage Mains voltage is outside valid operating range The following report values provide more details Voltage too low 0 R S 1 S T 2 T R Voltage too high 3 R S 4 S T 5 T R ...

Page 95: ...ing Power card Gatedrive card Ribbon cable between the power card and the gatedrive card ALARM 246 Power card supply This alarm is only for multi drive systems It is equivalent to alarm 46 Power card supply The report value in the alarm log indicates which drive module generated the alarm 1 Left drive module 2 Second drive module from left 3 Third drive module from left in 4 module module systems ...

Page 96: ...connected and the connection is not interrupted by a service switch or other device Connect the motor and check the service switch No mains power with 24 V DC option card If the display is functioning but there is no output check that mains power is applied to the AC drive Apply mains power LCP Stop Check if Off has been pressed Press Auto On or Hand On depending on operating mode Missing start si...

Page 97: ...ns for the application Loose connections Perform pre start up check for loose connections Tighten loose connections Mains current imbalance greater than 3 Problem with mains power see alarm 4 Mains phase loss description Rotate input power leads into the 1 position A to B B to C C to A If imbalanced leg follows the wire it is a power problem Check the mains supply Problem with the AC drive Rotate ...

Page 98: ...for Enclosures D1h D3h Mains Supply 3x200 240 V AC 1 For fuse ratings see chapter 10 7 Fuses and Circuit Breakers 2 Typical power loss is at normal conditions and expected to be within 15 tolerance relates to variety in voltage and cable conditions These values are based on a typical motor efficiency IE IE3 border line Lower efficiency motors add to the power loss in the drive Applies for dimensio...

Page 99: ... overtemperature trip C F 80 176 80 176 80 176 80 176 Table 10 2 Electrical Data for Enclosures D2h D4h Mains Supply 3x200 240 V AC 1 For fuse ratings see chapter 10 7 Fuses and Circuit Breakers 2 Typical power loss is at normal conditions and expected to be within 15 tolerance relates to variety in voltage and cable conditions These values are based on a typical motor efficiency IE IE3 border lin...

Page 100: ...828 2261 2051 2724 2689 3628 Efficiency3 0 98 0 98 0 98 Output frequency Hz 0 590 0 590 0 590 Heat sink overtemperature trip C F 110 230 110 230 110 230 Control card overtemperature trip C F 75 167 75 167 75 167 Table 10 3 Electrical Data for Enclosures D1h D3h D5h D6h Mains Supply 3x380 500 V AC 1 For fuse ratings see chapter 10 7 Fuses and Circuit Breakers 2 Typical power loss is at normal condi...

Page 101: ...66 4458 5714 Efficiency3 0 98 0 98 0 98 Output frequency Hz 0 590 0 590 0 590 Heat sink overtemperature trip C F 110 230 110 230 110 230 Control card overtemperature trip C F 80 176 80 176 80 176 Table 10 4 Electrical Data for Enclosures D2h D4h D7h D8h Mains Supply 3x380 500 V AC 1 For fuse ratings see chapter 10 7 Fuses and Circuit Breakers 2 Typical power loss is at normal conditions and expect...

Page 102: ...162 1428 1430 1740 1742 2101 2080 2649 Estimated power loss at 690 V W 2 3 1057 1204 1205 1477 1480 1798 1800 2167 2159 2740 Efficiency3 0 98 0 98 0 98 0 98 0 98 Output frequency Hz 0 590 0 590 0 590 0 590 0 590 Heat sink overtemperature trip C F 110 230 110 230 110 230 110 230 110 230 Control card overtemperature trip C F 75 167 75 167 75 167 75 167 75 167 Table 10 5 Electrical Data for Enclosure...

Page 103: ...ower loss at 690 V W 2 3 2446 3175 3123 3851 3771 4614 4258 5155 Efficiency3 0 98 0 98 0 98 0 98 Output frequency Hz 0 590 0 590 0 590 0 590 Heat sink overtemperature trip C F 110 230 110 230 110 230 110 230 Control card overtemperature trip C F 80 176 80 176 80 176 80 176 Table 10 6 Electrical Data for Enclosures D2h D4h D7h D8h Mains Supply 3x525 690 V AC 1 For fuse ratings see chapter 10 7 Fuse...

Page 104: ...utput Unlimited Ramp times 0 01 3600 s 1 Dependent on voltage and power Torque characteristics Starting torque constant torque Maximum 150 for 60 s1 2 Overload torque constant torque Maximum 150 for 60 s1 2 1 Percentage relates to the nominal current of the drive 2 Once every 10 minutes 10 4 Ambient Conditions Environment D1h D2h D5h D6h D7h D8h enclosure IP21 Type 1 IP54 Type 12 D3h D4h enclosure...

Page 105: ...0 6 Control Input Output and Control Data Digital inputs Programmable digital inputs 4 6 Terminal number 18 19 271 291 32 33 Logic PNP or NPN Voltage level 0 24 V DC Voltage level logic 0 PNP 5 V DC Voltage level logic 1 PNP 10 V DC Voltage level logic 0 NPN 19 V DC Voltage level logic 1 NPN 14 V DC Maximum voltage on input 28 V DC Input resistance Ri Approximately 4 kΩ All digital inputs are galv...

Page 106: ...le Resolution on analog output 8 bit The analog output is galvanically isolated from the supply voltage PELV and other high voltage terminals Control card RS485 serial communication Terminal number 68 P TX RX 69 N TX RX Terminal number 61 Common for terminals 68 and 69 The RS485 serial communication circuit is functionally separated from other central circuits and galvanically isolated from the su...

Page 107: ...Maximum terminal load AC 15 1 on 4 5 NO Inductive load cosφ 0 4 240 V AC 0 2 A Maximum terminal load DC 1 1 on 4 5 NO Resistive load 80 V DC 2 A Maximum terminal load DC 13 1 on 4 5 NO Inductive load 24 V DC 0 1 A Maximum terminal load AC 1 1 on 4 6 NC Resistive load 240 V AC 2 A Maximum terminal load AC 15 1 on 4 6 NC Inductive load cosφ 0 4 240 V AC 0 2 A Maximum terminal load DC 1 1 on 4 6 NC R...

Page 108: ...nded fuses to ensure compliance with EN 50178 refer to Table 10 7 Table 10 8 and Table 10 9 NOTICE Use of fuses on the supply side is mandatory for IEC 60364 CE and NEC 2009 UL compliant installations D1h D8h recommended fuses Model Bussmann part number N45K 170M2620 N55K 170M2621 N75K 170M4015 N90K 170M4015 N110 170M4016 N150 170M4018 Table 10 7 D1h D8h Power Semiconductor Fuse Options 200 240 V ...

Page 109: ...he drive is supplied with a mains disconnect only the SCCR of the drive is 100000 amps at all voltages 200 600 V See Table 10 12 If the drive is supplied with a contactor only refer to Table 10 13 for the SCCR If the drive contains both a contactor and disconnect see Table 10 14 If the drive is supplied with a circuit breaker only the SCCR depends on the voltage Refer to Table 10 15 Enclosure size...

Page 110: ...aker Only 10 8 Fastener Tightening Torques Apply the correct torque when tightening fasteners in the locations that are listed in Table 10 16 Too low or too high torque when fastening an electrical connection results in a bad electrical connection To ensure correct torque use a torque wrench Location Bolt size Torque Nm in lb Mains terminals M10 M12 19 168 37 335 Motor terminals M10 M12 19 168 37 ...

Page 111: ...e Dimensions 10 9 1 D1h Exterior Dimensions 130BE982 10 667 26 3 500 19 7 164 6 5 99 3 9 Illustration 10 2 Front View of D1h Specifications Operating Guide MG34U502 Danfoss A S 09 2018 All rights reserved 109 10 10 ...

Page 112: ...78 14 9 82 3 2 148 5 8 20 0 8 844 33 2 561 22 1 18 0 7 130BF797 10 Illustration 10 3 Side View of D1h Specifications VLT AutomationDrive FC 302 110 Danfoss A S 09 2018 All rights reserved MG34U502 10 10 ...

Page 113: ...4 33 2 130 5 1 180 7 1 325 12 8 123 4 8 78 3 1 63 2 5 11 0 4 20 0 8 9 0 3 24 0 9 33 1 3 25 1 0 11 0 4 130BF798 10 A A B B Illustration 10 4 Back View of D1h Specifications Operating Guide MG34U502 Danfoss A S 09 2018 All rights reserved 111 10 10 ...

Page 114: ...Door Clearance for D1h 130BF607 10 205 8 1 138 5 4 274 10 8 27 1 0 137 5 4 1 2 1 Mains side 2 Motor side Illustration 10 6 Gland Plate Dimensions for D1h Specifications VLT AutomationDrive FC 302 112 Danfoss A S 09 2018 All rights reserved MG34U502 10 10 ...

Page 115: ...10 9 2 D2h Exterior Dimensions 130BF321 10 96 3 8 211 8 3 602 23 7 871 34 3 Illustration 10 7 Front View of D2h Specifications Operating Guide MG34U502 Danfoss A S 09 2018 All rights reserved 113 10 10 ...

Page 116: ...0BF799 10 1050 41 3 718 28 3 148 5 8 18 0 7 378 14 9 142 5 6 20 0 8 Illustration 10 8 Side View of D2h Specifications VLT AutomationDrive FC 302 114 Danfoss A S 09 2018 All rights reserved MG34U502 10 10 ...

Page 117: ... 857 33 7 130 5 1 420 16 5 346 13 6 280 11 0 271 10 7 A A B B 9 0 3 20 0 8 11 0 4 75 2 9 24 0 9 11 0 4 33 1 3 130BF800 10 Illustration 10 9 Back View of D2h Specifications Operating Guide MG34U502 Danfoss A S 09 2018 All rights reserved 115 10 10 ...

Page 118: ...Door Clearance for D2h 130BF608 10 27 1 0 185 7 3 1 2 369 14 5 196 7 7 145 5 7 1 Mains side 2 Motor side Illustration 10 11 Gland Plate Dimensions for D2h Specifications VLT AutomationDrive FC 302 116 Danfoss A S 09 2018 All rights reserved MG34U502 10 10 ...

Page 119: ...10 9 3 D3h Exterior Dimensions 130BF322 10 61 2 4 128 5 0 495 19 5 660 26 0 Illustration 10 12 Front View of D3h Specifications Operating Guide MG34U502 Danfoss A S 09 2018 All rights reserved 117 10 10 ...

Page 120: ...148 5 8 20 0 8 130BF801 10 844 33 2 39 1 5 375 14 8 82 3 2 18 0 7 Illustration 10 13 Side View of D3h Specifications VLT AutomationDrive FC 302 118 Danfoss A S 09 2018 All rights reserved MG34U502 10 10 ...

Page 121: ...8 844 33 2 78 3 1 123 4 8 250 9 8 180 7 1 A B A B 33 1 3 11 0 4 25 1 0 11 0 4 20 0 8 9 0 3 24 0 9 25 1 0 M10 M10 130BF802 10 Illustration 10 14 Back View of D3h Specifications Operating Guide MG34U502 Danfoss A S 09 2018 All rights reserved 119 10 10 ...

Page 122: ... D4h Enclosure Dimensions 130BF323 10 176 6 9 611 24 1 59 2 3 868 34 2 Illustration 10 15 Front View of D4h Specifications VLT AutomationDrive FC 302 120 Danfoss A S 09 2018 All rights reserved MG34U502 10 10 ...

Page 123: ...130BF803 10 20 0 8 148 5 8 18 0 7 1050 41 3 39 1 5 375 14 8 142 5 6 Illustration 10 16 Side View of D4h Specifications Operating Guide MG34U502 Danfoss A S 09 2018 All rights reserved 121 10 10 ...

Page 124: ...8 107 4 2 213 8 4 1122 44 2 1096 43 1 1051 41 4 271 10 7 130 5 1 25 1 0 33 1 3 11 0 4 40 1 6 11 0 4 9 0 3 20 0 8 24 0 9 Illustration 10 17 Back View of D4h Specifications VLT AutomationDrive FC 302 122 Danfoss A S 09 2018 All rights reserved MG34U502 10 10 ...

Page 125: ...10 9 5 D5h Exterior Dimensions 149 5 9 733 28 9 1107 43 6 130BF324 10 Illustration 10 18 Front View of D5h Specifications Operating Guide MG34U502 Danfoss A S 09 2018 All rights reserved 123 10 10 ...

Page 126: ...130BF805 10 161 6 3 23 0 9 115 4 5 381 15 0 1277 50 3 Illustration 10 19 Side View of D5h Specifications VLT AutomationDrive FC 302 124 Danfoss A S 09 2018 All rights reserved MG34U502 10 10 ...

Page 127: ... 130 5 1 123 4 8 78 3 1 200 7 9 1324 52 1 1111 43 7 130 5 1 123 4 8 78 3 1 200 7 9 200 7 9 220 8 7 25 1 4X 11 0 4 63 2 5 15 0 6 11 0 4 24 0 9 20 0 8 9 0 3 Illustration 10 20 Back View of D5h Specifications Operating Guide MG34U502 Danfoss A S 09 2018 All rights reserved 125 10 10 ...

Page 128: ...130BF828 10 433 17 0 670 26 4 218 8 6 Illustration 10 21 Heat Sink Access Dimensions for D5h Specifications VLT AutomationDrive FC 302 126 Danfoss A S 09 2018 All rights reserved MG34U502 10 10 ...

Page 129: ...10 22 Door Clearance for D5h 111 4 4 224 8 8 242 9 5 121 4 8 43 1 7 1 2 130BF609 10 1 Mains side 2 Motor side Illustration 10 23 Gland Plate Dimensions for D5h Specifications Operating Guide MG34U502 Danfoss A S 09 2018 All rights reserved 127 10 10 ...

Page 130: ...9 6 D6h Exterior Dimensions 159 6 3 130BF325 10 909 35 8 1447 57 0 Illustration 10 24 Front View of D6h Specifications VLT AutomationDrive FC 302 128 Danfoss A S 09 2018 All rights reserved MG34U502 10 10 ...

Page 132: ... 1 130 5 1 1452 57 2 200 7 9 559 22 0 130 5 1 200 7 9 78 3 1 123 4 8 1615 63 6 1663 65 5 200 7 9 78 3 1 123 4 8 24 0 9 20 0 8 9 0 1 64 3 0 11 0 4 M10 Illustration 10 26 Back View of D6h Specifications VLT AutomationDrive FC 302 130 Danfoss A S 09 2018 All rights reserved MG34U502 10 10 ...

Page 133: ...130BF829 10 433 17 0 1009 39 7 218 8 6 Illustration 10 27 Heat Sink Access Dimensions for D6h Specifications Operating Guide MG34U502 Danfoss A S 09 2018 All rights reserved 131 10 10 ...

Page 134: ...Door Clearance for D6h 111 4 4 224 8 8 242 9 5 121 4 8 43 1 7 1 2 130BF609 10 1 Mains side 2 Motor side Illustration 10 29 Gland Plate Dimensions for D6h Specifications VLT AutomationDrive FC 302 132 Danfoss A S 09 2018 All rights reserved MG34U502 10 10 ...

Page 135: ...10 9 7 D7h Exterior Dimensions 130BF326 10 209 8 2 1282 50 5 1754 69 1 Illustration 10 30 Front View of D7h Specifications Operating Guide MG34U502 Danfoss A S 09 2018 All rights reserved 133 10 10 ...

Page 136: ...25 1 0 130BF809 10 23 0 9 156 6 2 386 15 2 161 6 3 193 76 0 Illustration 10 31 Side View of D7h Specifications VLT AutomationDrive FC 302 134 Danfoss A S 09 2018 All rights reserved MG34U502 10 10 ...

Page 137: ...0 11 0 25 1 0 14 0 6 1760 69 3 130 5 1 70 2 8 385 15 2 25 1 0 M10 668 26 3 107 4 2 213 8 4 320 12 6 978 77 9 1953 76 9 107 4 2 213 8 4 320 12 6 B B 23 0 9 Illustration 10 32 Back View of D7h Specifications Operating Guide MG34U502 Danfoss A S 09 2018 All rights reserved 135 10 10 ...

Page 138: ...316 12 4 130BF830 10 591 23 3 1168 46 0 Illustration 10 33 Heat Sink Access Dimensions for D7h Specifications VLT AutomationDrive FC 302 136 Danfoss A S 09 2018 All rights reserved MG34U502 10 10 ...

Page 139: ... 11 0 4 130BF832 10 1731 68 1 23 0 9 468 18 4 271 10 7 1537 60 5 Illustration 10 34 Wall Mount Dimensions for D7h Specifications Operating Guide MG34U502 Danfoss A S 09 2018 All rights reserved 137 10 10 ...

Page 140: ...oor Clearance for D7h 130BF610 10 222 8 7 115 4 5 337 13 3 169 6 6 43 1 7 A 1 2 1 Mains side 2 Motor side Illustration 10 36 Gland Plate Dimensions for D7h Specifications VLT AutomationDrive FC 302 138 Danfoss A S 09 2018 All rights reserved MG34U502 10 10 ...

Page 141: ... D8h Exterior Dimensions 130BF327 10 215 8 5 1400 55 1 1699 66 9 767 30 2 112 4 4 Illustration 10 37 Front View of D8h Specifications Operating Guide MG34U502 Danfoss A S 09 2018 All rights reserved 139 10 10 ...

Page 142: ...2236 88 0 23 0 9 406 16 0 156 6 2 162 6 4 25 1 0 130BF811 10 Illustration 10 38 Side View of D8h Specifications VLT AutomationDrive FC 302 140 Danfoss A S 09 2018 All rights reserved MG34U502 10 10 ...

Page 143: ...80 11 0 107 4 2 213 8 4 320 12 6 107 4 2 213 8 4 320 12 6 130 5 1 130 5 1 973 38 3 2065 81 3 2259 88 9 2284 89 9 72 2 8 25 1 0 M10 385 15 2 235 9 3 14 0 6 Illustration 10 39 Back View of D8h Specifications Operating Guide MG34U502 Danfoss A S 09 2018 All rights reserved 141 10 10 ...

Page 144: ...130BF831 10 1473 58 0 316 12 4 591 23 3 Illustration 10 40 Heat Sink Access Dimensions for D8h Specifications VLT AutomationDrive FC 302 142 Danfoss A S 09 2018 All rights reserved MG34U502 10 10 ...

Page 145: ... 41 Door Clearance for D8h 130BF610 10 222 8 7 115 4 5 337 13 3 169 6 6 43 1 7 A 1 2 1 Mains side 2 Motor side Illustration 10 42 Gland Plate Dimensions for D8h Specifications Operating Guide MG34U502 Danfoss A S 09 2018 All rights reserved 143 10 10 ...

Page 146: ...ers MCO Motion control option MCP Motor control processor MCT Motion control tool MDCIC Multi drive control interface card mV Millivolts NEMA National Electrical Manufacturers Association NTC Negative temperature coefficient PM N Nominal motor power PCB Printed circuit board PE Protective earth PELV Protective extra low voltage PID Proportional integral derivative PLC Programmable logic controller...

Page 147: ...100 Hz 120 Hz Parameter 4 53 Warning Speed High 1500 RPM 1800 RPM Parameter 5 12 Terminal 27 Digital Input Coast inverse External interlock Parameter 5 40 Function Relay Alarm No alarm Parameter 6 15 Terminal 53 High Ref Feedb Value 50 60 Parameter 6 50 Terminal 42 Output Speed 0 HighLim Speed 4 20 mA Parameter 14 20 Reset Mode Manual reset Infinite auto reset Parameter 22 85 Speed at Design Point...

Page 148: ...otor Thermal Protection 1 91 Motor External Fan 1 93 Thermistor Resource 1 94 ATEX ETR cur lim speed reduction 1 95 Thermistor Sensor Type 1 96 Thermistor Sensor Resource 1 97 Thermistor Threshold level 1 98 ATEX ETR interpol points freq 1 99 ATEX ETR interpol points current 2 Brakes 2 0 DC Brake 2 00 DC Hold Current 2 01 DC Brake Current 2 02 DC Braking Time 2 03 DC Brake Cut In Speed RPM 2 04 DC...

Page 149: ...4 Terminal X45 1 Output Timeout Preset 6 8 Analog Output 4 6 80 Terminal X45 3 Output 6 81 Terminal X45 3 Min Scale 6 82 Terminal X45 3 Max Scale 6 83 Terminal X45 3 Bus Control 6 84 Terminal X45 3 Output Timeout Preset 7 Controllers 7 0 Speed PID Ctrl 7 00 Speed PID Feedback Source 7 01 Speed PID Droop 7 02 Speed PID Proportional Gain 7 03 Speed PID Integral Time 7 04 Speed PID Differentiation Ti...

Page 150: ...uction Settings 14 29 Service Code 14 3 Current Limit Ctrl 14 30 Current Lim Ctrl Proportional Gain 14 31 Current Lim Ctrl Integration Time 14 32 Current Lim Ctrl Filter Time 14 35 Stall Protection 14 36 Field weakening Function 14 37 Fieldweakening Speed 14 4 Energy Optimising 14 40 VT Level 14 41 AEO Minimum Magnetisation 14 42 Minimum AEO Frequency 14 43 Motor Cosphi 14 5 Environment 14 50 RFI ...

Page 151: ...atibility I 30 80 d axis Inductance Ld 30 81 Brake Resistor ohm 30 83 Speed PID Proportional Gain 30 84 Process PID Proportional Gain 30 9 Wifi LCP 30 90 SSID 30 91 Channel 30 92 Password 30 93 Security type 30 94 IP address 30 95 Submask 30 96 Port 30 97 Wifi Timeout Action 31 Bypass Option 31 00 Bypass Mode 31 01 Bypass Start Time Delay 31 02 Bypass Trip Time Delay 31 03 Test Mode Activation 31 ...

Page 152: ... Ref Feedb Value 35 45 Term X48 2 High Ref Feedb Value 35 46 Term X48 2 Filter Time Constant 36 Programmable I O Option 36 0 I O Mode 36 03 Terminal X49 7 Mode 36 04 Terminal X49 9 Mode 36 05 Terminal X49 11 Mode 36 4 Output X49 7 36 40 Terminal X49 7 Analogue Output 36 42 Terminal X49 7 Min Scale 36 43 Terminal X49 7 Max Scale 36 44 Terminal X49 7 Bus Control 36 45 Terminal X49 7 Timeout Preset 3...

Page 153: ...t 27 Bus termination switch 65 C Cables Cable length and cross section 103 Installation warning 23 Maximum number and size per phase 96 98 Opening 109 113 123 128 133 139 Routing 63 67 Shielded 23 Specifications 96 98 100 103 Capacitor storage 17 Circuit breakers 67 Clearance requirement 18 Closed loop 72 Condensation 17 Control Characteristics 105 Wiring 27 Control card Overtemperature trip point...

Page 154: ...plosive atmosphere 18 Exterior dimensions D1h 109 D2h 113 D3h 117 D4h 120 D5h 123 D6h 128 D7h 133 D8h 139 External alarm reset wiring configuration 75 F Factory default settings 71 Fan power card Troubleshooting 86 Fans Servicing 17 Warning 86 92 Fault log 14 Fieldbus 63 Filter 17 Fire mode 92 Fuses Overcurrent protection 23 Pre start check list 67 Specifications 106 Troubleshooting 95 G Galvanic ...

Page 155: ...ce 17 80 Manual Version number 4 MCT 10 69 MCT 10 Set up Software 69 Mechanical brake Wiring configuration 77 Menu Descriptions of 15 Keys 14 Motor Cable 23 29 Class protection 18 Connection 29 Data 95 Output specifications 102 Overheating 85 Power 27 Rotation 70 Setup 15 Terminal torque rating 108 Thermistor wiring configuration 76 Troubleshooting 94 95 Unintended motor rotation 6 Warning 84 85 8...

Page 156: ... 107 Sleep mode 82 Smart logic control Wiring configuration 77 Software version number 4 Specifications electrical 96 98 100 Speed Wiring configuration for speed reference 75 Wiring configuration for speed up down 75 Start stop wiring configuration 73 74 Status message definitions 81 Storage 17 Switches A53 and A54 103 A53 A54 66 Brake resistor temperature 66 Bus termination 65 T Temperature 17 Te...

Page 157: ...ded start 5 80 USB Specifications 106 V Voltage Imbalance 84 Input 66 W Warnings List of 14 84 Types of 83 Weight 7 8 Windmilling 6 Wire size 29 Wiring control terminals 64 Wiring schematic Drive 26 Typical application examples 72 Index Operating Guide MG34U502 Danfoss A S 09 2018 All rights reserved 155 ...

Page 158: ...ducts already on order provided that such alterations can be made without subsequential changes being necessary in specifications already agreed All trademarks in this material are property of the respective companies Danfoss and the Danfoss logotype are trademarks of Danfoss A S All rights reserved Danfoss A S Ulsnaes 1 DK 6300 Graasten vlt drives danfoss com MG34U502 130R0291 MG34U502 09 2018 ...

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Summary of Contents for VLT AutomationDrive FC 302

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Danfoss VLT AutomationDrive FC 302, Operating Manual, Page: 134 / 158

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Summary of Contents for VLT AutomationDrive FC 302

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