Danfoss VLT 4000 VT Instruction Manual Download Page 3

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VLT

4000 VT

Load and motor 100-117 ....................................................................................... 68

Configuration .......................................................................................................... 68

References and limits 200-228 ............................................................................... 74

Reference handling ................................................................................................. 75

Reference type ....................................................................................................... 77

Inputs and outputs 300-328 ................................................................................... 83

Analog inputs ......................................................................................................... 86

Analog/digital outputs ............................................................................................. 90

Relay outputs ......................................................................................................... 93

Application functions 400-427 ................................................................................ 95

Sleep mode ............................................................................................................ 96

PID for process control ......................................................................................... 101

PID overview ........................................................................................................ 103

Service functions 600-631 .................................................................................... 108

Electrical installation of the relay card .................................................................... 113

All about VLT 4000 VT

................................................................................ 114

Status messages .................................................................................................. 114

List of warnings and alarms .................................................................................. 116

Special conditions ................................................................................................ 122

Aggressive environments ...................................................................................... 122

Calculation of resulting reference .......................................................................... 123

Extreme running conditions .................................................................................. 125

Peak voltage on motor ......................................................................................... 126

Derating for ambient temperature ......................................................................... 128

Efficiency .............................................................................................................. 130

Definitions ............................................................................................................ 132

Factory settings .................................................................................................... 134

Index

.................................................................................................................... 139

MG.40.A7.22 - VLT is a registered Danfoss trademark

Summary of Contents for VLT 4000 VT

Page 1: ...VLT 4000VT Rev 2007 09 13 www danfoss com drives 175R5443 MG40A722 MG40A722 MG40A722 VLT 4000 VT Instruction Manual Instruction Manual...

Page 2: ...eral information about electrical installation 36 High voltage warning 36 Grounding 36 Cables 36 Shielded armored cables 36 High voltage test 37 Heat emission from VLT 4000 VT 37 Grounding of shielded...

Page 3: ...control 101 PID overview 103 Service functions 600 631 108 Electrical installation of the relay card 113 All about VLT 4000 VT 114 Status messages 114 List of warnings and alarms 116 Special condition...

Page 4: ...x This Instruction Manual can be used for all VLT 4000 VT Adjustable Frequency Drives AFD with software version 1 0x The software version number can be seen from parameter 624 Software version no cUL...

Page 5: ...t remove the plugs for the motor and line supply while the VLT AFD is connected to line Check that the line supply has been disconnected and that the necessary time has passed before removing motor an...

Page 6: ...from occurring The VLT Adjustable Frequency Drive contains dangerous voltages when connected to line voltage After disconnecting from the line wait at least 20 minutes for 200 and 400 V units VLT 445...

Page 7: ...VT Furthermore a list is given of line and motor connections together with a description of the control card terminals Programming This section describes the control unit and the software parameters f...

Page 8: ...ion is often a problem This problem can be sol ved by using a VLT 4000 VT with its integral Automatic Energy Optimization AEO which ensures optimum energy utilization All VLT 4000 VT units feature thi...

Page 9: ...a centrally placed computer All VLT 4000 VT units have a RS 485 port as standard 500 537 Serial communication NOTE Information on the use of RS 485 serial interface is not included in this manual Plea...

Page 10: ...d Variable Torque Hardware variants All units in the program are available in the following hardware variants Hardware variant The units in the programme are available in the following hardware varian...

Page 11: ...W 60 HP 4062 X X X X X X 55 kW 75 HP 4072 X X X X X X 75 kW 100 HP 4102 X X X X X X 90 kW 125 HP 4122 X X X X X X 110 kW 150 HP 4152 X X X X X X X X X X X 132 kW 200 HP 4202 X X X X X X X X X X X 160...

Page 12: ...Position in string T6 9 10 C00 11 13 CN1 11 13 C54 11 13 ST 14 15 EX 14 15 DX 14 15 PS 14 15 PD 14 15 PF 14 15 R0 16 17 75 kW 100 HP 4102 X X X X X X X X X X 90 kW 125 HP 4122 X X X X X X X X X X 110...

Page 13: ...VLT 4000 VT Ordering form VLT 4000 VT MG 40 A7 22 VLT is a registered Danfoss trademark 12...

Page 14: ...0 Hz Output frequency 4042 4062 200 240V 0 120 Hz 0 450 Hz Output frequency 4006 4062 380 460V 0 120 Hz 0 1000 Hz Output frequency 4072 4652 380 460V 0 120 Hz 0 450 Hz Output frequency 4006 4016 525 6...

Page 15: ...ontrol card pulse input No of programmable pulse inputs 3 Terminal nos 17 29 33 Max frequency on terminal 17 5 kHz Max frequency on terminals 29 33 20 kHz PNP open collector Max frequency on terminals...

Page 16: ...4 5 control card 25 V DC 2 A 50 V DC 1 A 50 W Max terminal load DC1 on 4 5 control card for UL cUL applications 30 V AC 1 A 42 5 V DC 1A Terminal nos power card resistive and inductive load 1 3 break...

Page 17: ...W Power HP 0 90 load Max error 5 0 of rated output power Externals Enclosure Chassis NEMA 1 NEMA 12 Vibration test 0 7 g RMS 18 1000 Hz random 3 directions for 2 hours IEC 68 2 34 35 36 Max relative h...

Page 18: ...102 4152 525 600 V cuts out at 75 C and can be reset if the temperature has fallen below 60 C VLT 4202 525 600 V cuts out at 80 C and can be reset if the temperature has fallen below 60 C VLT 4252 440...

Page 19: ...50 6 65 3 82 3 96 8 115 143 170 Output SVLT N kVA 240 V 19 1 24 7 31 1 36 6 41 0 52 0 61 0 Typical shaft output PVLT N kW 11 15 18 5 22 30 37 45 Typical shaft output PVLT N HP 15 20 25 30 40 50 60 Max...

Page 20: ...0 4 10 Max input current IL N A 380 V 9 1 12 2 15 0 RMS IL N A 460 V 8 3 10 6 14 0 Max cable cross section power mm2 AWG 2 4 10 4 10 4 10 Max line fuses1 A UL A 25 20 25 20 35 30 Efficiency 3 0 96 Wei...

Page 21: ...motor and DC bus 4 mm2 AWG 2 10 8 10 8 10 8 10 8 10 8 Max input current IL N A 380 V 24 0 32 0 37 5 44 0 60 0 RMS IL N A 460 V 21 0 27 6 34 0 41 0 53 0 Max cable cross section power mm2 AWG 2 16 6 16...

Page 22: ...0 8 16 6 16 6 25 4 25 4 Max input current IL N A 380 V 72 0 89 0 104 145 174 RMS IL N A 460 V 64 0 77 0 104 128 158 Max cable cross section power mm2 AWG 2 35 2 50 0 120 250 mcm5 120 250 mcm5 Max line...

Page 23: ...85 236 304 356 431 Max cable cross section to power mm2 2 4 5 2x70 2x70 2x185 2x185 2x185 Max cable cross section to power AWG 2 4 5 2x2 0 2x2 0 2x350 mcm 2x350 mcm 2x350 mcm Max pre fuses UL1 A 300 3...

Page 24: ...6 581 668 718 Max cable cross section to power mm2 4 5 4 x 240 4 x 240 4 x 240 4 x 240 Max cable cross section to power AWG 2 4 5 4 x 500 mcm 4 x 500 mcm 4 x 500 mcm 4 x 500 mcm Max pre fuses mains UL...

Page 25: ...section to motor and loadsharing4 mm2 AWG 2 4 10 4 10 4 10 Input Rated Input Current IVLT N A 550 V 6 2 9 2 11 2 IVLT N A 600 V 5 7 8 4 10 3 Max copper cable cross section power NEMA 14 mm2 AWG 2 4 10...

Page 26: ...20 0 5 20 10 8 10 8 16 6 16 6 16 6 Input Rated Input Current IVLT N A 550 V 18 22 27 33 42 53 63 79 IVLT N A 600 V 16 21 25 30 38 49 58 72 Max copper cable cross section power NEMA 14 mm2 AWG 2 16 6...

Page 27: ...le cross section to motor and power supply mm2 4 5 AWG 2 4 5 35 2 Min cable cross section to brake and loadsharing mm2 4 5 AWG 2 4 5 10 8 Max pre fuses mains UL A 1 200 250 Efficiency3 0 98 Power loss...

Page 28: ...cross section power supply mm2 4 5 AWG 2 4 5 2 x 70 2 x 2 0 2 x 185 2 x 350 mcm Min cable cross section to motor and power supply mm2 4 5 AWG 2 4 5 35 2 Min cable cross section to brake and loadshari...

Page 29: ...6 050 KLS R50 A6K 50R 4032 KTS R60 5014006 063 KLS R60 A6K 60R 4042 KTS R80 2028220 100 KLS R80 A6K 80R 4052 KTS R100 2028220 125 KLS R100 A6K 100R 4062 KTS R125 2028220 125 KLS R125 A6K 125R 4072 KTS...

Page 30: ...RD30D08A0500 4402 170M5011 2062032 55 6 6URD32D08A550 KTS fuses from Bussmann may substitute KTN for 240 V drives FWH fuses from Bussmann may substitute FWX for 240 V drives KLSR fuses from LITTEL FUS...

Page 31: ...5 16 5 14 72 60 4 12 0 9 J 4452 4652 78 7 23 6 19 42 8 9 aa H NEMA 1 525 600 V 4006 4011 15 6 8 7 7 9 15 1 7 9 4 0 C 4016 4027 22 0 9 5 10 2 21 2 7 9 7 9 D 4032 4042 27 6 9 5 10 2 26 8 7 9 7 9 D 4052...

Page 32: ...VLT 4000 VT Installation Mechanical dimensions MG 40 A7 22 VLT is a registered Danfoss trademark 31...

Page 33: ...VLT 4000 VT Mechanical dimensions cont Type H Chassis NEMA 1 NEMA 12 Type I IP 00 Type J Chassis NEMA 1 NEMA 12 MG 40 A7 22 VLT is a registered Danfoss trademark 32...

Page 34: ...nd below the unit must be as shown in the illustration below To protect the unit from overheating it must be ensured that the ambient temperature does not rise above the max temperature stated for the...

Page 35: ...surface no spacers VLT 4006 4032 200 240 V 200 8 0 VLT 4016 4072 380 460 V 200 8 0 VLT 4102 4122 380 460 V 225 9 0 VLT 4016 4072 525 600 V 200 8 0 Installation on a plane vertical surface no spacers V...

Page 36: ...This applies to both chassis NEMA 1 and NEMA12 units For accessing the VLT 4452 4652 VT it requires a minimum space of 22 8 inches in front of the VLT AFD Side by side Compact chassis NEMA 1 NEMA 12...

Page 37: ...binet rear plate using the lowest possible HF impedance This avoids having different HF voltages for the individual devices and avoids the risk of ra dio interference currents running in connection ca...

Page 38: ...d value Ventilation of integrated VLT 4000 VT The quantity of air required for cooling AFD can be calculated as follows 1 Add up the values of P for all the AFDs to be integrated in the same panel The...

Page 39: ...een the VLT AFD and the PLC etc is different electric noise may occur that will disturb the whole system This problem can be solved by fitting an equalizing cable to be placed next to the control cabl...

Page 40: ...MA 1 VLT 4006 4011 380 460 V VLT 4006 4011 525 600 V NEMA 12 VLT 4006 4011 380 460 V Chassis NEMA 1 VLT 4006 4032 200 240 V VLT 4016 4072 380 460 V VLT 4016 4072 525 600 V Compact NEMA 1 VLT 4102 4122...

Page 41: ...VLT 4000 VT Compact IP 20 VLT 4102 4122 380 460 V Compact NEMA 12 VLT 4102 4122 380 460 V MG 40 A7 22 VLT is a registered Danfoss trademark 40...

Page 42: ...000 VT enclosures NEMA 12 VLT 4006 4032 200 240 V Chassis VLT 4016 4072 380 460 V NEMA 1 VLT 4042 4062 200 240 V Chassis VLT 4042 4062 200 240 V NEMA 12 VLT 4042 4062 200 240 V MG 40 A7 22 VLT is a re...

Page 43: ...ssis Disconnect fuse RFI VLT 4252 4352 380 460 V VLT 4252 4402 525 600 V NEMA 1 NEMA 12 VLT 4152 4202 380 460 V VLT 4102 4202 525 600 V NEMA 1 NEMA 12 Disconnect fuse RFI VLT 4252 4352 380 460 V VLT 4...

Page 44: ...452 4652 380 460 V Compact chassis without disconnect and fuse VLT 4452 4652 380 460 V Position of earth terminals chasssis Compact NEMA 1 NEMA 12 without disconnect and fuse VLT 4452 4652 380 460 V P...

Page 45: ...V Chassis NEMA 1 VLT 4006 4032 200 240 V VLT 4016 4122 380 460 V VLT 4016 4072 525 600 V NEMA 12 VLT 4006 4032 200 240 V VLT 4016 4072 380 460 V Compact NEMA 12 VLT 4102 4122 380 460 V Chassis NEMA 1...

Page 46: ...6 in lbs 1 8 Nm M4 VLT 4032 4042 26 6 in lbs 3 0 Nm1 M52 4 mm VLT 4052 4072 53 in lbs 6 0 Nm M62 5 mm VLT 4102 4402 168 in lbs 19 Nm3 M10 bolt 1 IP 54 units with RFI filter line terminals 53 in lbs 6...

Page 47: ...s connected in parallel If the motors are to have diffe rent rpm values the motors must have different rated rpm values Motor rpm is changed simultaneously which means that the ratio between the rated...

Page 48: ...minimum The motor cable shield must be connected to the metal cabinet of the AFD and to the metal cabinet of the motor The shield connections are to be made with the biggest possible surface cable cl...

Page 49: ...warning of low voltage will be given when 24 V DC has been connected however there will be no tripping If 24 V external DC supply is connected or switched on at the same time as the mains supply a ti...

Page 50: ...he control card must be closed position on 16 33 Digital inputs See parameters 300 307 Digital inputs 20 Common for digital inputs 39 Common for analog digital outputs Must be connnected to terminal 5...

Page 51: ...2 and 3 must be OFF Switch 4 is used if an external 24 V DC supply is required for the control terminals Switch 4 separates the common potential for the internal 24 V DC supply from the common potent...

Page 52: ...tial TX RX If more than one AFD is to be connected to a given master use parallel connections In order to avoid potential equalizing currents in the screen the cable screen can be grounded via termi n...

Page 53: ...e programmed for either reference feedback or thermistor See Analog inputs in parameter group 300 There are 8 digital inputs which can be connected to terminals 16 19 27 29 32 33 These inputs can be p...

Page 54: ...er 309 Terminal 53 min scaling Parameter 310 Terminal 53 max scaling Run permissive Start permitted with terminal 16 Parameter 300 Run permissive 8 Start stop with terminal 18 Parameter 302 Start 1 Qu...

Page 55: ...uring programming all the information required for quick effective parameter Setup of the VLT AFD will be displayed As a supplement to the display there are three indicator lamps for voltage ON warnin...

Page 56: ...tivated and a status or alarm text is displayed NOTE The voltage indicator lamp is activated when the AFD receives voltage Local control Underneath the indicator lamps are keys for local control HAND...

Page 57: ...1 VAR 1 1 VAR 1 2 VAR STATUS Display mode cont The table below gives the operating data options for the first and second line of the display Scroll list Unit Resulting reference Resulting reference un...

Page 58: ...reference and that the motor is running Display mode II This display mode makes it possible to have three operating data values displayed at the same time in line 1 The operating data values are deter...

Page 59: ...40 0Hz AUTO REMOTE RUNNING FREQUENCY 40 0 Hz AUTO REMOTE RUNNING 80 7 8A 5 9 KW Press briefly USE 40Hz 40 0HzSETUP 1 Display mode IV With remote reference Display mode II Keep the DISPLAY MODE key dow...

Page 60: ...CANCEL to cancel the change Infinitely variable change of numeric data value If the chosen parameter represents a numeric data value a digit is first selected by means of the keys 175ZA699 10 SETUP 1...

Page 61: ...eds digit will flash 5 Press key once to change hundreds digit to 1 6 Press right arrow to change to tens digit 7 Press key until 6 counts down to 0 and setting for Ramp Up Time reads 100 s 8 Press OK...

Page 62: ...arameter 003 Copying of Setups enables copying from one Setup to another By means of parameter 004 LCP copy all Setups can be transferred from one VLT AFD to another by moving the control panel First...

Page 63: ...is used if the integrated copying function of the control panel is to be used This function is used if all parameter Setups are to be copied from one AFD to another by moving the control panel Descri...

Page 64: ...2 15 PSI 2 36 bar 2 16 lb in 2 37 Pa 2 17 HP 3 38 kPa 2 18 MWG 2 19 kW 3 20 Flow and speed units are marked with 1 Pressure units with 2 and power units with 3 See figure in next column Function Selec...

Page 65: ...HP Output energy kWh states the energy consumed by the motor since the latest reset was made in parameter 618 Reset of kWh counter Hours run Hours states the number of hours that the motor has run sin...

Page 66: ...ected with small display readout Description of choice There is a choice of 26 different data values see parameter 007 Large display readout 009 Small display readout 1 2 SMALL READOUT 2 Value See par...

Page 67: ...ge DATA CHANGE LOCK Value Not locked NOT LOCKED 0 Locked LOCKED 1 Function This parameter allows the control panel to be locked which means that it is not possible to carry out data modifications via...

Page 68: ...see parameter 012 014 Hand Auto start on LCP the motor will not be able to restart if OFF Stop 1 is selected If Handstart or Autostart has been programmed for activation via the digital inputs the mot...

Page 69: ...tivated to enable accurate regulation in relation to a given process signal The reference setpoint and the process signal feedback can be set to a process unit as programmed in parameter 415 Process u...

Page 70: ...change of numeric data value 103 Motor voltage UM N MOTOR VOLTAGE Value 200 V 200 208 V 208 220 V 220 230 V 230 240 V 240 380 V 380 400 V 400 415 V 415 440 V 440 460 V 460 480 V 480 500 V 500 550 V 5...

Page 71: ...esistance RS However this is not normally critical It is possible via parameter 107 Automatic motor adaptation AMA to choose whether a complete automatic motor adaptation Automatic adaptation 1 is to...

Page 72: ...he start up voltage of the permanent VT characteristics at 0 Hz for motors connected in parallel The start up voltage represents a supplementary voltage input to the motor By increasing the start up v...

Page 73: ...tor current IM N In parameter 115 DC braking time the DC braking time is selected and in parameter 116DC brake cut in frequency the frequency is selected at which DC braking becomes active If terminal...

Page 74: ...54 Calculation of the thermal load ETR Electronic Thermal Relay based on the current load and the time This is compared with the rated motor current IM N and the rated motor frequency fM N The calcul...

Page 75: ...he required output frequency range 201 Output frequency low limit fMIN MIN FREQUENCY Value 0 0 fMAX 0 0 HZ Function This is where to select the minimum output frequency Description of choice A value f...

Page 76: ...references can be shown in the display as a percentage of the range from Minimum reference Ref MIN to Maximum reference Ref MAX Select External reference 25 in parameters 007 010 Display readout if a...

Page 77: ...eter 100 Configuration Closed loop 1 Par 413 Minimum feedback par 205 RefMAX 0 000 Function The Minimum reference gives the minimum value that can be assumed by the sum of all references If Closed loo...

Page 78: ...en as Enable 1 the ramp time may be considerably extended in relation to the time set in parameter 207 Ramp down time Description of choice Program this function as Enable 1 if the AFD periodically tr...

Page 79: ...r Relative is used It is also possible by using the External preset function to select whether a shift between external references and preset references is wanted See Reference handling Description of...

Page 80: ...lower than I VLT N Please note that if the current limit is set to less than IVLT N the acceleration torque will be reduced correspondingly Description of choice Set the required maximum output curre...

Page 81: ...e stopped The warning functions are activated when the output frequency has reached the resulting reference The signal outputs can be programmed to generate a warning signal via terminal 42 or 45 and...

Page 82: ...the unit for the reference is Hz while in Closed loop mode the unit is programmed in parameter 415 Process units Description of choice The lower signal limit RefLOW of the reference must be programmed...

Page 83: ...ack range parameter 413 Minimum feedback FBMIN and 414 Maximum feedback FBMAX 228 Warning High feedback FBHIGH WARN HIGH FDBK Value FBLOW parameter 227 999 999 999 999 999 999 Function If the feedback...

Page 84: ...meter 300 301 302 303 304 305 306 307 Value No function NO OPERATION 0 0 0 0 0 0 0 Reset RESET 1 1 1 1 1 Coasting stop inverse COAST INVERSE 0 Reset and coasting stop inverse RESET COAST INVERS 1 Star...

Page 85: ...a terminal 18 at the same time is not allowed Is not active together with Closed loop Freeze reference freezes the present reference The frozen reference can now only be changed by means of Speed up o...

Page 86: ...r it will still be possible to carry out data changes via the bus Pulse reference is selected if a pulse sequence frequency is selected as a reference signal 0 Hz corresponds to RefMIN parameter 204 M...

Page 87: ...uired function to be linked to terminal 53 Description of choice No operation Is selected if the AFD is not to react to signals connected to the terminal Reference Is selected to enable change of refe...

Page 88: ...Function This parameter chooses between the different functions available for the input terminal 54 Scaling of the input signal is done in parameter 312 Terminal 54 min scaling and in parameter 313 T...

Page 89: ...e maximum reference value parameter 205 Maximum reference value RefMAX See Reference handling or Feedback handling Description of choice Set the desired current value 317 Time out LIVE ZERO TIME Value...

Page 90: ...output frequency of the VLT AFD can be frozen at the present value 1 overruled to stop 2 overruled to jog frequency 3 overruled to max output frequency 4 overruled to stop with subsequent trip 5 MG 4...

Page 91: ...ND MODE 16 16 Auto mode active DRIVE IN AUTO MODE 17 17 Sleep mode SLEEP MODE 18 18 Output frequency lower than fLOW parameter 223 F OUT F LOW 19 19 Output frequency higher than fHIGH parameter 223 F...

Page 92: ...tput when the motor rotates counter clockwise When the mo tor rotates clockwise the value is 0 V DC Thermal warning The temperature limit in either the motor the VLT AFD or a thermistor connected to a...

Page 93: ...l proportional to the output current in the interval 0 IVLT MAX is obtained 0 pNOM 0 20 mA and 0 pNOM 4 20 mA and 0 pNOM 0 32000 p which generates an output signal proportional to the present output p...

Page 94: ...rmal warning THERMAL WARNING 15 15 Hand mode active DRIVE IN HAND MODE 16 16 Auto mode active DRIVE IN AUTO MODE 17 17 Sleep mode SLEEP MODE 18 18 Output frequency lower than fLOW parameter 223 F OUT...

Page 95: ...2 FUNCTION Value See functions of relay 2 on previous page Function This output activates a relay switch Relay switch 2 can be used for indicating status and warnings The relay is activated when the c...

Page 96: ...ia a digital input If the VLT AFD is to carry out an automatic reset and restart after a trip select data value 1 9 The motor may start without warning 401 Automatic restart time AUTORESTART TIME Valu...

Page 97: ...above the frequency set in parameter 404 Sleep frequency the timer is reset While the AFD has stopped the motor in sleep mode a theoretical output frequency is calculated on the basis of the referenc...

Page 98: ...AFD restarts the motor Description of choice Set the required frequency 406 Boost setpoint BOOST SETPOINT Value 1 200 100 of setpoint Function This function can only be used if Closed loop has been se...

Page 99: ...output current goes below parameter 221 Warning Low current Description of choice In the case of a Trip 1 the VLT AFD will stop the motor If Warning 2 is selected the VLT AFD will give a warning if th...

Page 100: ...ack parameters are only used in Closed loop operation in VLT 4000 VT units however the feedback parameters are also active in Open loop operation In Open loop mode the feedback parameters can be used...

Page 101: ...6 lb in 2 37 Pa 17 HP 38 KPa 18 F 39 mWG 19 kW 20 Function Selection of unit to be shown on the display This unit will be used if Reference unit 2 or Feedback unit 3 has been selected in one of the pa...

Page 102: ...eedback parameters 413 and 414 must be set to a value in the process unit that corresponds to the minimum and maximum scaling value for signals connected to the terminal The process unit is selected i...

Page 103: ...mit frequency of the ripples occurring on the feedback signal If the lowpass filter has been set to 0 1s the limit frequency will be 10 RAD sec corresponding to 10 2 x 1 6 Hz This means that all curre...

Page 104: ...he parameters for feedback handling are active both in closed and open loop modes In open loop the present temperature can be displayed by connecting a temperature transmitter to a feedback input In a...

Page 105: ...nce and the flow required See drawing in next column Feedback conversion should not be used if 2 zone regulation in parameter 417Feedback function has been selected Description of choice If Linear 0 i...

Page 106: ...tween Setpoint 1 and feedback 1 as well as Setpoint 2 and feedback 2 After the calculation the VLT AFD will use the smaller difference A negative difference i e one where the setpoint is lower than th...

Page 107: ...201 and 202 0 Hz Function When the start signal comes the AFD will react in the form of Open loop 0 following the ramp Only when the programmed start frequency has been obtained will it change over to...

Page 108: ...d as a result of overswings 426 PID differentiator gain limit PID DIFF GAIN Value 5 0 50 0 5 0 Function It is possible to set a limit for the differentiator gain The differentiator gain will increase...

Page 109: ...hours Gives the number of hours in which the AFD has been in operation The value is saved every hour and when the power supply to the unit is cut off This value cannot be reset Parameter 601 Hours run...

Page 110: ...in decimal code representing the status of the digital inputs Translated into binary code terminal 16 corresponds to the bit to the extreme left and to decimal code 128 Terminal 33 corresponds to the...

Page 111: ...e while the highest log number 10 contains the oldest data value Description of choice The fault log is only reset after manual initialization See Manual initialization 617 Fault log Value F LOG VALUE...

Page 112: ...17 18 19 27 29 32 33 connect 5 12 connect 39 20 55 connect 42 60 connect 45 53 54 Use the following procedure for the control card test 1 Select Control card test 2 Cut off the line supply and wait fo...

Page 113: ...late VLT ordering no This gives the ordering number for the VLT type in question Example 1757805 Parameter 624 Nameplate Software version no This gives the present software version number of the unit...

Page 114: ...LAY 704 Relay 7 ON delay RELAY7 ON DELAY 707 Relay 8 ON delay RELAY8 ON DELAY 710 Relay 9 ON delay RELAY9 ON DELAY Value 0 600 sec 0 sec Function This parameter allows a delay of the cut in time of re...

Page 115: ...ation RAMPING The output frequency is now changed in accordance with the preset ramps Auto ramp AUTO RAMP Parameter 208 Automatic ramp up down is enabled i e the AFD is trying to avoid a trip from ove...

Page 116: ...s received Stop STOP The motor has been stopped via a stop signal from a digital input OFF STOP buttom or serial communication DC stop DC STOP The DC brake in parameter 114 116 has been enabled DRIVE...

Page 117: ...DERVOLT X X 9 Inverter overloaded INVERTER TIME X X 10 Motor overloaded MOTOR TIME X X 11 Motor thermistor MOTOR THERMISTOR X X 12 Current limit CURRENT LIMIT X X 13 Overcurrent OVERCURRENT X X 14 Gro...

Page 118: ...WARNING 5 Voltage warning high DC LINK VOLTAGE HIGH The intermediate circuit voltage DC is higher than Voltage warning high see table below The controls of the VLT AFD are still enabled WARNING 6 Vol...

Page 119: ...current is higher than the value in parameter 215 Current limit ILIM and the VLT AFD trips after the time set in parameter 412 Trip delay overcurrent ILIM has passed WARNING ALARM 13 Overcurrent OVER...

Page 120: ...oo big for AMA to be carried out The setting in parameter 102 does not match the motor used MOTOR TOO SMALL 4 The motor connected to the system is too small for AMA to be carried out The setting in pa...

Page 121: ...for AMA to be carried out The setting in parameter 102 Motor power PM N may not match the motor Check the motor and choose Continue or STOP WARNING 42 MOTOR TOO SMALL MOTOR TOO SMALL The motor used is...

Page 122: ...69 Temperature auto derate TEMP AUTO DERATE The heat sink temperature has exceeded the maximum value and the auto derating function par 411 is active Warning Temp Auto derate WARNING 99 Unknown fault...

Page 123: ...ry dusty environments equipment with enclosure rating NEMA 12 or a cabinet for Chassis NEMA 1 equipment is recommended In environments with high temperatures and humidity corrosive gases such as sulph...

Page 124: ...Par 418 419 Setpoint only in closed loop Galvanic isolation PELV PELV offers protection by way of extra low voltage Protection against electric shock is considered to be ensured when the electrical s...

Page 125: ...ing handling operation of the AFD if by mistake the AFD has not been grounded NOTE RCD Since the leakage current is 3 5 mA reinforced grounding must be established which is required if EN 50178 is to...

Page 126: ...drives the motor at constant output frequency from the AFD i e the load generates energy 2 During deceleration ramp down if the moment of inertia is high the load is low and the ramp down time is too...

Page 127: ...asured on the motor terminals between two phases VLT 4006 200 V VLT 4006 4011 400 V Cable length Line voltage Rise time Peak voltage 165 feet 380 V 0 3 sec 850 V 165 feet 460 V 0 4 sec 950 V 495 feet...

Page 128: ...LT 4006 200 V VLT 4006 4011 400 V NEMA 1 units 50 dB A NEMA 12 units 62 dB A VLT 4008 4027 200 V VLT 4016 4122 400 V NEMA 1 units 61 dB A NEMA 12 units 66 dB A VLT 4042 4062 200 240 V NEMA 1 units 70...

Page 129: ...essary The current of VLT 4152 4652 380 460 V and VLT 4102 4402 525 600 V is to be derated 1 C above 40 C Derating for air pressure Below 3300 feet altitude no derating is necessary Above 3300 feet th...

Page 130: ...on is carried out linearly down to 60 of IVLT N The table gives the min max and factory set switching frequencies for VLT 4000 VT units Switching frequency kHz Min Max Fact VLT 4006 4032 200 V 3 0 14...

Page 131: ...the current In gene ral the efficiency is just as good as with line operation The efficiency of the motor depends on the type of motor In the range of 75 100 of the rated torque the efficiency of the...

Page 132: ...0 VT has intermediate circuit coils as standard This normally reduces the input current IRMS by 40 Some of the harmonic currents might disturb communication equipment connected to the same transformer...

Page 133: ...n group 2 A stop command given as a group 1 command results in the display indication STOP A missing stop command given as a group 2 command results in the display indication STAND BY Digital inputs T...

Page 134: ...mum reference RefMAX RefMIN The smallest value which the reference signal may have Set in parameter 204 Minimum reference RefMIN Setup There are four Setups in which it is possible to save parameter s...

Page 135: ...l Auto restart Yes Yes 0 5 100 Configuration Open loop No Yes 0 5 101 Torque characteristics Automatic Energy Optimisation No Yes 0 5 102 Motor power P M N Depends on the unit 5 600 HP No Yes 1 6 103...

Page 136: ...Yes Yes 1 6 220 Frequency bypass 4 120 Hz 0 0 par 200 Yes Yes 1 6 221 Warning Low current ILOW 0 0 A 0 0 par 222 Yes Yes 1 6 222 Warning Higth current IHIGH IVLT MAX Par 221 IVLT MAX Yes Yes 1 6 223...

Page 137: ...IMAX 4 20 mA Yes Yes 0 5 320 Terminal 42 output pulse scaling Yes Yes 0 6 321 Terminal 42 output 0 fMAX 0 20 mA Yes Yes 0 5 322 Terminal 45 output Yes Yes pulse scaling 5000 Hz 1 32000 Hz Yes Yes 0 6...

Page 138: ...tempera ture Trip Yes Yes 0 5 412 Trip delay overcurr ent ILIM 60 sec 0 60 sec Yes Yes 0 5 413 Minimum feedback FBMIN 0 000 999 999 999 FBMIN Yes Yes 3 4 414 Maximum feedback FBMAX 100 000 FBMIN 999 9...

Page 139: ...ering no No No 0 9 624 Nameplate Software version no No No 0 9 625 Nameplate LCP identification no No No 0 9 626 Nameplate Database identification no No No 2 9 627 Nameplate Power component identifica...

Page 140: ...cal installation Controlcables 49 External 24 V DC supply 15 Externals 16 Extreme running conditions 125 F Factory settings 134 Faultlog 110 Feedback 99 Flyingstart 95 Frequencybypass 79 Function at o...

Page 141: ...Resulting reference 123 Rotation 46 RS 485 serial communication 15 S screw sizes 45 Safety regulations 4 Service functions 108 Setpoint 105 Setup 61 Setup configuration 76 Setup of user defined readou...

Page 142: ...VLT 4000VT Rev 2007 09 13 www danfoss com drives 175R5443 MG40A722 MG40A722 MG40A722 VLT 4000 VT Instruction Manual Instruction Manual...

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