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Danfoss VACON 1000, Operating Manual

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Danfoss VACON 1000 Operating Manual Download Page 83

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Filter cover

Remove the air filter cover.

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Illustration 70: Removing the Filter Cover

Remove the filter and replace it with a new one.

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Illustration 71: Replacing the Air Filter

A

Air filter

Reinstall the filter cover and tighten the screws.
Note the filter replacement date.

9.4.2 Air Filters of Transformer and Power Cell Cabinets

Procedure

Loosen the screws on the air filter cover.

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B

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Illustration 72: Air Filter Replacement

AQ363633621020en-000201 / 172F3117 | 83

Danfoss A/S © 2021.06

Maintenance

VACON® 1000

Operating Guide

Summary of Contents for VACON 1000

Page 1: ...Operating Guide VACON 1000 drives danfoss com...

Page 2: ......

Page 3: ...Product Characteristics 13 Applications 13 System Hardware 14 Control Cabinet 15 Controls and Indicators 17 Power Cell Cabinet 18 Transformer Cabinet 20 Junction Cabinet 21 Start up Cabinet 21 Output...

Page 4: ...45 Cooling and Free Space Around the Enclosed Drive 45 Air Ducting Guidelines 46 Electrical Installation 47 The Main Circuit 47 Main Circuit Breaker and Fuses 47 Galvanic Isolation Between the MV and...

Page 5: ...line Diagram 64 Control Panel 64 Status 65 Power Cell 65 Cooling Fan 65 Graphs Reports 65 Setup Service 66 Operation Mode 67 Motor Parameter 67 Functions 68 Protections 68 PID Setup 68 System Configur...

Page 6: ...ir Filters of Transformer and Power Cell Cabinets 83 Air Filters of Control Cabinet 84 Replacing the HMI Battery 84 Replacing the Cooling Fans 85 Diagram of the Cooling Fan Replacement 86 UPS Battery...

Page 7: ...8 Technical Data 108 Power Ratings and Dimensions 111 IEC Ratings 111 UL Ratings 119 Internal Cables and Terminals 133 Replacement Fuses 135 Standards 136 Abbreviations 140 AQ363633621020en 000201 172...

Page 8: ...provides greater detail on how to work with the application and how to set the parame ters of the AC drive User guides for product options Supplementary publications and manuals are available from Da...

Page 9: ...d knowledge of the generic and specialist standards applicable to the specific application Are familiar with the structure and operation of medium voltage drives and the related risks Special training...

Page 10: ...cally after an automatic fault reset See the Application Guide Failure to ensure that the motor system and any attached equipment are ready for start can result in personal injury or equipment damage...

Page 11: ...ntrol auxiliary power supply when the AC drive is connected to mains or if the power indicator is on C A U T I O N CUT HAZARD FROM SHARP EDGES There can be sharp edges in the AC drive that can cause c...

Page 12: ...mage the drive Megohmmeter testing is the only recommended test type for field installations Only a qualified field service engineer is allowed to perform this test Refer to the proper high potential...

Page 13: ...he fault occur rence Automatic detection and warning function for cooling fan failure or excessive dust in the inlet air filter notifying the user to conduct maintenance Production quality management...

Page 14: ...l application There are two types of drive enclosure Standalone type with current ratings up to 215 A Line up type with current ratings 215 680 A IEC ratings up to 11 kV UL ratings up to 6 9 kV C D e3...

Page 15: ...binet B Power cell cabinet C Transformer cabinet D Junction cabinet 3 3 1 Control Cabinet The control cabinet includes Main control system PLC HMI Battery Other accessories AQ363633621020en 000201 172...

Page 16: ...ems A Control rack B Terminal block C UPS D Airflow pressure switch E PLC F Isolation transformer e30bi641 10 A B C D E F G Illustration 4 Control Cabinet in VACON 1000 Line up Systems AQ363633621020e...

Page 17: ...indicates high voltage applied to the drive Operation indicator A green indicator which indicates that the drive is in operation Fault indicator A red indicator which indicates that the system is in f...

Page 18: ...anical interlocking system 3 3 2 Power Cell Cabinet The power cell cabinet contains the power cells and their accessories e30bi646 10 A B C Illustration 7 Power Cell Cabinet in VACON 1000 Standalone S...

Page 19: ...A Cooling fan B Power cell The power cells in the cabinet have the same electrical and mechanical parameters and can be replaced by each other e30bi647 10 A B C D E Illustration 9 Power Cell AQ363633...

Page 20: ...ugh screws for the convenience of transportation and installation The sys tem default setting is that when the transformer temperature exceeds 95 C the system reports an excessive high temperature ala...

Page 21: ...ls of the drive contain several capacitors which require a large precharge current when high voltage is applied HV MCB M Junction cabinet Startup cabinet Drive KM51 Output filter cabinet e30bi650 10 I...

Page 22: ...net and the control program counts the time it takes to complete the process The process requires about 5 s The closing of the start up cabinet switch bypasses the charged resistor and the drive has s...

Page 23: ...dt of the voltage waveform Prevent resonance overvoltage caused by motor cables Reduce the charging current of the cable L71 a L71 b L71 c To inverter To motor R72A R74A R78A R76A R71A R73A R77A R75A...

Page 24: ...e available as options Manual bypass cabinet Automatic bypass cabinet Synchronous transfer cabinet 3 3 7 1 Manual Bypass Cabinet Illustration 17 shows a typical bypass cabinet configuration where QS41...

Page 25: ...bypass cabinet configuration where KM41 KM43 high voltage vacuum contactors QS41 QS42 manual separation knife switches HV MCB M Automatic bypass Synchronous transfer cabinet Manual bypass cabinet QS41...

Page 26: ...ive switches KM41 KM43 and QS41 QS42 is monitored through the PLC If any switch is not at the right working position the system does not allow the MCB to close and powering up high voltage to the syst...

Page 27: ...n push button SB3 KM42 close push button SA2 KM41 close push button SA1 KM42 open command KM43 open command KM42 open push button SB2 KM43 close command KM41 close command KM42 close command Time rela...

Page 28: ...is shown in Illustration 23 The switching devices and cabinets are the same as in the automatic bypass cabinet QS41 and QS42 are for drive maintenance use and are closed during operation HV MCB M Auto...

Page 29: ...e between the secondary windings can be calculated according to the following formula Phase shift angle 60 Number of power cells The secondary windings of the transformer provide input power for each...

Page 30: ...mode to output a 1 phase impulse modulated waveform Each cell has only 3 possible output states When S1 and S4 are closed the state of the output voltage VUV is VDC When S2 and S3 are closed the outpu...

Page 31: ...tus information of each power cell is fed back to the main control system by the cell control board through optical fiber The driver board is used to drive the IGBT and feedback the failure signal of...

Page 32: ...failures Communication with external systems To enhance the flexibility at the site application a PLC is used for the logical processing of the internal switching signals site opera tion signals and s...

Page 33: ...tor Voltage Current measurements Calculation Calculation Calculation Calculation Calculation Encoder Te Te iq id id ud ud id id r r iA iB iC uA uA uB uC uB uC iq iq ud uq iq uq uq e30bi659 10 Illustra...

Page 34: ...l module ICF3 Excitator control I O IDF4 PID control module IEF5 Motor temperature module 8 channels I O PLC options IAP1 PLC DI module 16 DI IBP2 PLC DIO module 8DI 8DO ICP3 PLC AIO module 2AI 4AO ID...

Page 35: ...for synchronous transfer PODU dU dt filter for cable 2000 m Cabinet options QDFR Cooling fan redundancy QDEX External cooling fan supply QSPD Surge protection device standard for UL optional for IEC...

Page 36: ...14 Input voltage 11400 V I120 Input voltage 12000 V I124 Input voltage 12400 V I132 Input voltage 13200 V I138 Input voltage 13800 V Environment THAL High altitude 2000 m above sea level T50C 50 C amb...

Page 37: ...the cabi net size Mechanical Interlocking System MMKI See 8 6 2 Mechanical Interlocking System 3 7 VACON 1000 PC Tool The VACON 1000 PC Tool is an Ethernet based computer assisted software Only one ne...

Page 38: ...ng and Moving the Drive W A R N I N G LIFTING HEAVY EQUIPMENT Follow local safety regulations for lifting heavy weights Failure to follow recommendations and local safety regulations can result in dea...

Page 39: ...to Lifting Bar Make sure that the crane lifting ropes do not compress the cabinet and damage it Use spreader bars or a block of wood between the ropes on the top of the cabinet e30bi664 10 Illustrati...

Page 40: ...ll Cabinet To lift the options cabinet use the eyebolts at the four corners on the top of the cabinet Since the transformer cabinet is heavy do not lift it from the lifting rings on the top of the cab...

Page 41: ...e30bi665 10 A B Illustration 35 Using a Forklift to move a Cabinet A Block of wood B Center of gravity Lift the cabinet slowly and reduce vibration as much as possible Consider the center of gravity o...

Page 42: ...id particle IEC 721 3 3 class 3S2 5 2 Cabinet Installation Installation guidelines To keep motor cable length as short as possible locate the drive close to the motor Ensure unit stability by mounting...

Page 43: ...be leaned against each other completely by using a lifting truck or chain reversing hoist before they are fixed Use M6 40 hexagonal spacers and M6 10 screws to connect the adjacent cabinets The cabine...

Page 44: ...ring the installation A power cell lifting cart is available from Danfoss as an option Once the power cell is removed from the package make sure that it is not damaged Use the power cell lifting cart...

Page 45: ...ses forced air cooling to control the temperature of the transformer power cells and other components Fans on the top of the cabinet provide the airflow The cool air is drawn into the cabinet through...

Page 46: ...ss when planning the cooling equipment in an electrical room To calculate the power loss use the ecoSmart tool See http ecosmart danfoss com app intro 5 5 1 Air Ducting Guidelines Air ducts can be use...

Page 47: ...mains circuit breaker refer to the available Short circuit power Continuous current Supply voltage 6 3 Galvanic Isolation Between the MV and LV Sections There is galvanic isolation between the low vol...

Page 48: ...System grounding terminal F Busbars for connecting power cells in series G Output neutral point terminal H Transformer input terminal I Transformer output terminal 6 4 2 Terminal Locations in the Line...

Page 49: ...connection between cabinets D Power connection terminal E Motor connection terminal F Output power terminal G System grounding terminal 6 5 Cable Entry and Termination 6 5 1 Power Cable Entry of Stand...

Page 50: ...e Entry of Line up Cabinet Bottom entry and top entry are possible to the input output cabinet The cable routing is assembled for bottom entry or top entry according to customer requirement If it is n...

Page 51: ...nded lugs bolts washers and nuts are provided and delivered with cabinets Connect the lugs to the power cables and mount them to the input and output terminals with the parts included in the wiring ki...

Page 52: ...Bracket for bundling cable D Bottom cable entry A B C D e30bi678 10 Illustration 49 Control Cable Entry to Line up Cabinet A Top cable entry B Bracket for bundling cable C Wire duct for bundling cable...

Page 53: ...endently where there are multiple drives in the same room Series connection to the ground is forbidden e30bi680 10 A Illustration 50 Grounding Connection Between Cabinets A Interconnection busbar 6 7...

Page 54: ...sed to transmit different signals must be routed in an alternative and mutually vertical way for example AC signal and DC signal 6 9 Control Wiring 6 9 1 Control Cable Selection Control power cables U...

Page 55: ...tly grounded 6 9 3 Control Circuit Wiring The wiring terminals of the control circuit are as shown in table The digital input terminals must be passive nodes with a capacity of 1 A 24 V DC The digital...

Page 56: ...ation 26 27 Fault DO Normal open Effective by closing Standard configuration 28 29 Alarm DO Normal open Effective by closing Standard configuration 30 31 MCB trip 2 DO Normal open Effective by closing...

Page 57: ...Normal open Effective by closing Optional 59 60 Auto Bypass Manual DO Normal open Effective by closing Optional 61 62 Auto Bypass Auto DO Normal open Effective by closing Optional 63 64 Drive to Grid...

Page 58: ...84 85 Motor Selection Bit1 DI Normal open Effective by closing Optional 86 87 Motor Selection Bit2 DI Normal open Effective by closing Optional 88 89 PE Grounding 90 JOG Forward DI Normal open Effecti...

Page 59: ...re 109 Spare 110 Spare 111 Spare 112 Spare 113 Spare 114 Spare 115 Spare 116 Spare 117 Spare 118 Spare 119 Spare 120 Spare 6 9 4 Application Wiring Example AQ363633621020en 000201 172F3117 59 Danfoss...

Page 60: ...eference Emergency stop E stop MCB closed open status 2 optional MCB trip 2 optional MCB trip e30bi681 10 Illustration 51 Typical Application Wiring Diagram 6 9 5 PLC Configuration 6 9 5 1 PLC Basic C...

Page 61: ...llustration 53 but this slot is standard for basic drive RS485 and remote I O card CANopen DeviceNet RS485 These communication modules can be placed at the far right in the first row with the basic dr...

Page 62: ...10 Illustration 53 PLC Configuration Example 1 CPU DIDO1 C10 TM1 DI DO_M DI_M Basic Drive RS485 bus Customized design Customized design Standard option C1 C2 C3 C7 C8 C9 e30bi759 10 C4 C5 C6 Illustrat...

Page 63: ...the submenus from the menu on the left side of the homepage and the control panel from the icon in the lower right cor ner A B C D E H I J F G e30bi733 10 Illustration 55 HMI Homepage A Status B Grap...

Page 64: ...s 7 3 Control Panel The control side panel includes the main controls for the drive These controls can be used in HMI operation mode To unlock the other function buttons in the control panel press the...

Page 65: ...enu shows the status of all the cooling fans in the drive cabinets The fans of the different cabinets are shown on separate tabs Actions available in this menu Manual operation of the fans Changing th...

Page 66: ...u opens a submenu with the following system function settings Operation mode Motor parameter Functions Protections I O configuration System configuration PID setup Commissioning e30bi739 10 Illustrati...

Page 67: ...on Communication Speed is set by communication such as RS485 or Ethernet PID Speed is adjusted automatically by PID module e30bi740 10 Illustration 60 Operation Mode Submenu 7 6 2 Motor Parameter Use...

Page 68: ...the error value Unit Set range 0 30000 Differential Gain Kd The magnified proportional value of an error variable of each sampling time unit Unit Set range 0 30000 Upper Limit If the upper limit is 9...

Page 69: ...nd fault record of the drive during operation There are 2 different types of notification An alarm informs of unusual operation on the drive The alarm does not stop the drive The system can be powered...

Page 70: ...t log information is saved as a CSV file to a USB storage device which must be inserted separately The USB port is at the back side of the HMI To delete the event log push the Delete button in the upp...

Page 71: ...n the main interface Parameter changes are not allowed Level 2 authority limits operation to the buttons in the main interface and changes to level 2 parameters Level 3 authority limits operation to t...

Page 72: ...nguage Submenu 7 9 2 Software Version This menu shows the software version information for the HMI PLC and DSP Also the power cell version and optical fiber board version are available 7 9 3 HMI Set T...

Page 73: ...e30bi756 10 Illustration 67 HMI Set Submenu AQ363633621020en 000201 172F3117 73 Danfoss A S 2021 06 Human Machine Interface VACON 1000 Operating Guide...

Page 74: ...ains and the motor has stopped The load side of the drive can also generate voltage A contact with this voltage can lead to death or serious injury Disconnect the drive from the mains and make sure th...

Page 75: ...control power supply matches the drive specification Check that the rated power of the drive matches the motor specification Check that the secondary transformer wiring is correct according to the sec...

Page 76: ...fully Close all cabinet doors All the cabinet doors must be closed reliably otherwise the drive does not start If a bypass cabinet is configured check the main circuit configuration Close the input is...

Page 77: ...tor is allowed to stop freely D A N G E R SHOCK HAZARD During a coast stop there can still be voltage in the motor cables due to the back EMF generated by the motor Contact with this voltage can lead...

Page 78: ...terlocking system is installed as standard in UL type drives It is available as an option for IEC variants The interlock system ensures that a process is followed and cannot be circumvented or short c...

Page 79: ...unintended voltage during work Ground the drive for work Wait 15 minutes for the DC link capacitors to discharge fully before opening the cabinet door or the cover of the AC drive Use a measuring devi...

Page 80: ...inet doors including protective isolation facilities are closed and ready in position Restart the drive Follow the instructions in 8 5 1 Powering the Drive and make sure that there is nothing abnormal...

Page 81: ...e filters before installing back on the drive If necessary replace the filters with new ones Drive room Daily Check the drive room daily Remove any foreign items Weekly Clean the drive room once a wee...

Page 82: ...rage batteries every 3 months HMI Depending on condition The brightness of the HMI decays over time The lifetime depends on the use conditions High voltage electric display device Every 4 years Change...

Page 83: ...1 Replacing the Air Filter A Air filter Reinstall the filter cover and tighten the screws Note the filter replacement date 9 4 2 Air Filters of Transformer and Power Cell Cabinets Procedure Loosen the...

Page 84: ...part of the filter cover e30bi686 10 1 2 Illustration 73 Releasing the Filter Cover 1 Filter cover 2 Air filter Remove the air filter cover Remove the filter and replace it with a new one Reinstall t...

Page 85: ...ooling Fan Replacement Remove the cooling fan cover B Remove and retain 16 M4x8 countersunk head screws Remove the bottom grate C Remove and retain ten M6x16 hexagonal combination screws The bottom gr...

Page 86: ...C Bottom grate D Fan bracket E Cooling fan 9 7 UPS Battery 9 7 1 Replacing the UPS Battery Procedure Switch off QF15 Remove the cover of the UPS battery The cover is mounted with 4 screws Disconnect t...

Page 87: ...ge the battery Charge each battery for at least 16 24 hours After charging cut off the DC power and disconnect the wires between UPS battery and DC power 9 8 Power Cells 9 8 1 Power Cell Maintenance P...

Page 88: ...intenance is done Turn off the power and remove the connections Put power cell back in the drive cabinet or if stored in its insulated plastic bag If there are any problems contact Danfoss 9 8 2 Repla...

Page 89: ...se an M6 torque wrench to install the screws Tighten the screws to torque 9 8 0 2 Nm Mount the 3 phase input cables on the power cell terminals Use an M8 M10 torque sleeve wrench The fixing order from...

Page 90: ...tput Connect the wires as shown in Illustration 82 Install the MCB between the AC supply and the voltage regulator Connect the voltage regulator secondary winding to the power cell 3 phase input Volta...

Page 91: ...oltage for 5 minutes See Illustration 83 Slowly increase the DC supply input voltage to 50 Maintain the voltage for 10 minutes Slowly increase the DC supply input voltage to 80 Maintain the voltage fo...

Page 92: ...9 9 2 Testing Input and Output Separately Procedure Connect the shorted input and output terminals to ground Measure the insulation resistance between the input terminals and ground with a 1000 V mego...

Page 93: ...fter the test restore the drive to its original state Restore the wiring connections and remove the shorting AQ363633621020en 000201 172F3117 93 Danfoss A S 2021 06 Maintenance VACON 1000 Operating Gu...

Page 94: ...r and all other information on the display 10 2 Fault Response Configuration It is possible to configure different responses for some faults in the application There are 9 valid combinations for alarm...

Page 95: ...ing occurs and the duration time is above 5 s System default operation Trip System operation is configurable Troubleshooting Check the input cables copper busbars and transformer 10 3 7 Fault Code 7 I...

Page 96: ...output imbalance is above 15 for a cumulative time of more than 30 s System default operation Alarm System operation is configurable Troubleshooting Check that the capacitance of the DC link capacito...

Page 97: ...otor Overspeed Cause The speed of the motor is 120 of the maximum operational speed for longer than 10 s System default operation Coast stop System operation is configurable Troubleshooting Check the...

Page 98: ...he LEM power board 10 3 25 Fault Code 25 Bypassed Cell Quantity Over Limit Cause The quantity of bypassed power cells in one phase is above the setting value System default operation Coast stop Troubl...

Page 99: ...ve to grid synchronization process Voltage synchronous timeout Caused by electric network fluctuation which can occur during the voltage synchronization process Load transfer timeout Caused by load fl...

Page 100: ...ver the limit reset and start the system If the quantity of bypassed power cells is over the limit Check the fault of the power cell Check the quantity of the bypassed power cells Repair or replace th...

Page 101: ...tery is above 12 V Check if the switch mode power supply module output voltage is 26 V 10 3 41 Fault Code 41 UPS Undervoltage Overtime Cause After the external control power and the back up power from...

Page 102: ...cuit is normal 10 3 46 Fault Code 46 Fan External Power Loss Cause When there is a phase loss or undervoltage of the external fan power this alarm is triggered System default operation Alarm System op...

Page 103: ...damaged 10 3 51 Fault Code 51 Emergency Stop Cause The emergency stop push button on the control cabinet door is pressed System default operation Trip Troubleshooting Release the emergency stop push b...

Page 104: ...t Switch Open Failure Cause The start up cabinet switch did not open in over 3 s after receiving the opening signal System default operation Trip Troubleshooting Check that the start up cabinet switch...

Page 105: ...m allowed value Check if the 3 phase input to the power cell is loose Check that the fuse is in good condition 10 3 65 Fault Code 65 Power Cell Overtemperature Cause If the temperature of the cooling...

Page 106: ...tra Overvoltage Cause The DC link voltage exceeds 1300 V System default operation Trip Troubleshooting Check if the high voltage input exceeds the maximum allowed value If overvoltage occurs during de...

Page 107: ...em operation is configurable Troubleshooting Check if the optical fibers are damaged Check if the joints of the optical fibers are loose AQ363633621020en 000201 172F3117 107 Danfoss A S 2021 06 Fault...

Page 108: ...ges available Input current distortion Meets IEEE 519 standard without input filter Input current THD 5 at rated load Input voltage THD 5 at rated load Input transformer Input impedance device Multiph...

Page 109: ...losed loop Vector Control 5 100 with Sensorless Vector Control Steady state speed control ac curacy of rated speed 0 01 with Closed loop Vector Control depending on sensor accu racy 0 5 with Sensorles...

Page 110: ...flying start DC braking field weakening energy saving operation droop control speed feed forward control overvoltage prevention during deceleration power cell symmetrical bypass negative sequence com...

Page 111: ...sion and weight See 11 2 Power Ratings and Dimensions Cabinet sheet metal thickness Doors and panels 1 5 mm Base 5 mm Cable entry Input motor and control cables Bottom and top Cooling system Type Forc...

Page 112: ...E 100 510 73 370 1610 1250 2888 2900 VACON1000 ED 120 030 G2CE 120 620 88 450 1610 1250 2888 2950 VACON1000 ED 140 030 G2CE 140 720 102 530 1610 1250 2888 3000 VACON1000 ED 150 030 G2CE 150 770 110 57...

Page 113: ...0 280 36 200 1210 1250 2796 2250 VACON1000 ED 070 033 G2CE 70 400 51 290 1210 1250 2796 2300 VACON1000 ED 090 033 G2CE 90 510 66 370 1610 1250 2888 3050 VACON1000 ED 100 033 G2CE 100 570 73 410 1610 1...

Page 114: ...360 36 250 1210 1250 2796 2450 VACON1000 ED 070 041 G2CE 70 500 51 360 1210 1250 2796 2500 VACON1000 ED 090 041 G2CE 90 640 66 470 1610 1250 2888 3250 VACON1000 ED 100 041 G2CE 100 720 73 520 1610 125...

Page 115: ...0 36 370 2310 1250 2796 3550 VACON1000 ED 070 060 G2CE 70 720 51 530 2310 1250 2796 3600 VACON1000 ED 090 060 G2CE 90 930 66 680 2710 1250 2888 4850 VACON1000 ED 100 060 G2CE 100 1030 73 750 2710 1250...

Page 116: ...36 410 2310 1250 2796 3750 VACON1000 ED 070 066 G2CE 70 800 51 580 2310 1250 2796 3800 VACON1000 ED 090 066 G2CE 90 1020 66 750 2710 1250 2888 5050 VACON1000 ED 100 066 G2CE 100 1140 73 830 2710 1250...

Page 117: ...620 3410 1250 2796 4400 VACON1000 ED 070 100 G2CE 70 1210 51 880 3410 1250 2796 4700 VACON1000 ED 090 100 G2CE 90 1550 66 1140 3910 1250 2888 6250 VACON1000 ED 100 100 G2CE 100 1730 73 1260 3910 1250...

Page 118: ...680 3410 1250 2796 4800 VACON1000 ED 070 110 G2CE 70 1330 51 970 3410 1250 2796 5200 VACON1000 ED 090 110 G2CE 90 1710 66 1250 3910 1250 2888 6550 VACON1000 ED 100 110 G2CE 100 1900 73 1390 3910 1250...

Page 119: ...1210 1250 2796 2000 VACON1000 ED 050 024 GAUL 50 250 36 180 1210 1250 2796 2050 VACON1000 ED 070 024 GAUL 70 360 51 260 1210 1250 2796 2100 VACON1000 ED 090 024 GAUL 90 460 66 340 1610 1250 2888 2850...

Page 120: ...D 475 024 GAUL 475 2460 348 1800 4710 1400 2796 6600 VACON1000 ED 515 024 GAUL 515 2670 377 1950 4710 1400 2796 6900 VACON1000 ED 560 024 GAUL 560 2900 410 2130 5010 1400 2796 7400 VACON1000 ED 600 02...

Page 121: ...1000 ED 140 030 GAUL 140 720 102 530 1610 1250 2888 3100 VACON1000 ED 180 030 GAUL 180 930 132 680 1910 1250 2888 4500 VACON1000 ED 186 030 GAUL 186 960 136 700 1910 1250 2888 4525 VACON1000 ED 215 03...

Page 122: ...Table 24 Nominal Voltage 3300 V 18 pulse 3 Power Cells per Phase 60 Hz AC Drive type Low overload rating 110 Variable tor que High overload rating 150 Constant tor que Cabinet dimensions Weight kg IL...

Page 123: ...0 183 1040 4110 1400 2796 5300 VACON1000 ED 265 033 GAUL 265 1510 194 1100 4110 1400 2796 5400 VACON1000 ED 285 033 GAUL 285 1620 209 1190 4110 1400 2796 5500 VACON1000 ED 305 033 GAUL 305 1740 223 12...

Page 124: ...41 GAUL 40 280 29 200 1210 1250 2796 2425 VACON1000 ED 050 041 GAUL 50 360 36 250 1210 1250 2796 2450 VACON1000 ED 053 041 GAUL 53 380 38 270 1210 1250 2796 2475 VACON1000 ED 059 041 GAUL 59 420 43 30...

Page 125: ...0 VACON1000 ED 305 041 GAUL 305 2190 223 1600 4610 1400 2796 6850 VACON1000 ED 325 041 GAUL 325 2340 238 1710 4610 1400 2796 7050 VACON1000 ED 350 041 GAUL 350 2520 256 1840 4910 1400 2796 7450 VACON1...

Page 126: ...3010 1250 2888 5850 VACON1000 ED 170 060 GAUL 170 1760 124 1280 3010 1250 2888 5875 VACON1000 ED 180 060 GAUL 180 1870 132 1370 3010 1250 2888 5900 VACON1000 ED 190 060 GAUL 190 1970 139 1440 3010 125...

Page 127: ...15100 VACON1000 ED 680 060 GAUL 680 7060 498 5170 7210 1600 2796 15500 Table 27 Nominal Voltage 6300 V 36 pulse 6 Power Cells per Phase 60 Hz AC Drive type Low overload rating 110 Variable tor que Hig...

Page 128: ...VACON1000 ED 215 063 GAUL 215 2230 157 1630 3010 1250 2888 6100 VACON1000 ED 230 063 GAUL 230 2390 168 1740 5410 1400 2796 8300 VACON1000 ED 250 063 GAUL 250 2590 183 1900 5410 1400 2796 8800 VACON10...

Page 129: ...Weight kg IL A P kVA IHD A P kVA W mm D mm H mm VACON1000 ED 025 066 GAUL 25 280 18 200 2310 1250 2796 3650 VACON1000 ED 032 066 GAUL 32 360 23 260 2310 1250 2796 3675 VACON1000 ED 036 066 GAUL 36 410...

Page 130: ...850 183 2090 5410 1400 2796 8800 VACON1000 ED 265 066 GAUL 265 3020 194 2210 5410 1400 2796 9000 VACON1000 ED 285 066 GAUL 285 3250 209 2380 5410 1400 2796 9300 VACON1000 ED 305 066 GAUL 305 3480 223...

Page 131: ...UL 32 380 23 270 2310 1250 2796 3800 VACON1000 ED 036 069 GAUL 36 430 26 310 2310 1250 2796 3825 VACON1000 ED 040 069 GAUL 40 470 29 340 2310 1250 2796 3850 VACON1000 ED 050 069 GAUL 050 590 36 430 23...

Page 132: ...VACON1000 ED 265 069 GAUL 265 3160 194 2310 5410 1400 2796 9200 VACON1000 ED 285 069 GAUL 285 3400 209 2490 5410 1400 2796 9500 VACON1000 ED 305 069 GAUL 305 3640 223 2660 5410 1400 2796 10000 VACON10...

Page 133: ...A M6 16 5 0 10 0 90 mm2 N A M6 16 5 0 10 0 160 mm2 N A M8 25 12 0 15 0 Output neutral point cable 9 AWG TLK10 8 M8 25 12 0 15 0 5 AWG TLK25 8 M8 25 12 0 15 0 2 AWG TLK35 8 M8 25 12 0 15 0 2 0 AWG TLK7...

Page 134: ...35 30 0 50 0 750 kcmil TLK400 12 M10 35 30 0 50 0 Transformer output cable 9 AWG TLK10 8 Nut M8 12 0 15 0 5 AWG TLK25 8 Nut M8 12 0 15 0 2 AWG TLK35 8 Nut M8 12 0 15 0 1 0 AWG TLK50 10 Nut M10 30 0 5...

Page 135: ...Grounding connection between cabinets 75 mm2 N A M8 25 12 0 15 0 120 mm2 N A M8 25 12 0 15 0 200 mm2 N A M8 25 12 0 15 0 300 mm2 N A M8 25 12 0 15 0 System grounding cable 100 mm2 TLK120 8 M8 20 12 0...

Page 136: ...ype 2 4 kV 3 kV 3 3 kV 4 16 kV 210 250 A A051B2DARO 18R 263 350 A A051B2DARO 24R 370 438 A A051B2DARO 32R 460 560 A A072B3DBRO 48X 588 680 A A072B3DBRO 57X 6 kV 6 6 kV 7 2 kV 210 250 A A072B2DARO 18R...

Page 137: ...for A C motor GB T 15139 94 General technical standard for electrical equipment structure GB T 13422 92 Power semiconductor converters Electrical test methods GB T 14549 93 Quality of electric energy...

Page 138: ...latching function IEC 60076 1 Power transformers Part 1 General IEC 60076 11 Power transformers Part 11 Dry type transformers IEC 60076 12 Power transformers Part 12 Loading guide for dry type power...

Page 139: ...asurement techniques Power frequency magnet ic field immunity test Immunity only EN 61000 4 11 2004 Electromagnetic compatibility EMC Testing and measurement techniques Voltage dips short inter ruptio...

Page 140: ...input DO Digital output DSP Digital signal processor EMC Electromagnetic compatibility EMF Electromotive force ESD Electrostatic discharge GND Ground HMI Human machine interface HV High voltage IGBT I...

Page 141: ...VC Space Vector Control THD Total harmonic distortion UPS Uninterruptible power supply USB Universal serial bus VCI Volatile corrosion inhibitor XLPE Cross linked polyethylene AQ363633621020en 000201...

Page 142: ...0 Events 69 F Fault response configuration 94 Fault tracing 94 Functions 68 Fuses 135 G Graphs reports 65 Grounding 53 H HMI Homepage 63 System status 63 Dashboard 64 Single line diagram 64 Control pa...

Page 143: ...itors 90 S Safety 9 10 79 Setup service 66 Single line diagram 64 Software version 72 Standards 136 Start up cabinet 21 Starting the drive 76 Status 65 Stopping the drive 77 Storage 38 Symbols 9 Synch...

Page 144: ...printed material Danfoss reserves the right to alter its products without notice This also applies to products already on order provided that such alterations can be made without subsequential change...

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